Lucent Technologies Lineage 2000 ECS-6U Product Manual
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Lucent Technologies Lineage 2000 ECS-6U Product Manual

Lucent Technologies Lineage 2000 ECS-6U Product Manual

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Product Manual
J85501E-1
Select Code 167-790-045
Comcode 106704067
Issue 4
August 1998
©1998 Lucent Technologies
All Rights Reserved
Printed in U.S.A.
Notice:
Every effort was made to ensure that the information in this
document was complete and accurate at the time of printing.
However, information is subject to change.
Lucent Technologies
Lineage
ECS-6U Controller
®
2000

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Summary of Contents for Lucent Technologies Lineage 2000 ECS-6U

  • Page 1 2000 ECS-6U Controller Notice: Every effort was made to ensure that the information in this document was complete and accurate at the time of printing. However, information is subject to change. ©1998 Lucent Technologies All Rights Reserved Printed in U.S.A.

  • Page 2: Table Of Contents

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Table of Contents 1 Introduction General Information 1 - 1 Customer Training 1 - 4 Customer Service 1 - 4 Technical Support 1 - 4 Product Repair and Return 1 - 4...
  • Page 3 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Circuit Options 2 - 17 Boost Charge Circuit 2 - 17 Shunt Isolator Circuit 2 - 18 Mixed Types of Rectifiers in One Plant 2 - 18 Controller Specifications 2 - 18...
  • Page 4 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Fuse Alarm Test 5 - 6 Remote On/Off (TR Signal) Test 5 - 8 Bulk Ringer Alarm Test 5 - 8 6 Operation Front Panel Switches and Indicators 6 - 1 7 Troubleshooting...
  • Page 5 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 List of Figures Figure 1-1: ECS-6U Controller 1 - 2 Figure 1-2: Typical ECS Controller Application 1 - 3 Figure 2-1: Front View of ECS-6U Controller (Door Shown in Full Open Position)
  • Page 6 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Figure 4-14: Boost Charge Panel (Front and Rear Views) 4 - 19 Figure 4-15: Shunt Isolator Circuit 4 - 21 Figure 4-16: Typical Alarm Application Schematic 4 - 30 Figure 4-17: Typical Alarm Wiring Examples...
  • Page 7 Table 4-C: SW109 DIP Switch Settings 4 - 8 Table 4-D: Available Rectifier Interface Cables 4 - 10 Table 4-E: Non-Lucent Technologies Rectifier Control Signals 4 - 17 Table 4-F: External Connections Required to Establish a Communication Link over the...
  • Page 8 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 2 - List of Tables Issue 4 August 1998...

  • Page 9: Introduction

    Upgrading can be accomplished by placing the controller in a supplemental bay or in the same bay as the original equipment. Appendix A is a list of the various Lucent Technologies rectifiers, both J- and KS-coded, that have the automatic restart feature and are compatible with the ECS-6U.

  • Page 10: Figure 1-1: Ecs-6U Controller

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 L u c Figure 1-1: ECS-6U Controller 1 - 2 Introduction Issue 4 August 1998...

  • Page 11: Figure 1-2: Typical Ecs Controller Application

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Luc ent Figure 1-2: Typical ECS Controller Application Issue 4 August 1998 Introduction 1 - 3...

  • Page 12: Customer Training

    For other customers worldwide, contact your local field support center or your sales representative to discuss your specific needs. Product Repair Repair and return service is provided for Lucent Technologies customers around the world. For customers in the United States, and Return...
  • Page 13 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 conformance issues prior to customer ownership, contact your local customer service. Issue 4 August 1998 Introduction 1 - 5...

  • Page 14: Product Description

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Product Description Overview The ECS-6U Controller consists of a chassis equipped with two slide-out trays. The upper tray is equipped with a standard analog control unit, 113A2, which consists of two circuit packs: the control board (CP1) and the display board (CP4).

  • Page 15: Figure 2-1: Front View Of Ecs-6U Controller (Door Shown In Full Open Position)

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Microprocessor Controller Board (CP2) Datalogger Board (CP3) Control Unit (113A2) Rectifier Adapter Board (RAB) Rectifier Interface Order Wire Board (248A) Board (RIB) Fuse Alarm Board (FAB) Figure 2-1: Front View of ECS-6U Controller (Door Shown in Full Open Position)

  • Page 16: Figure 2-2: Ecs-6U Controller Block Diagram

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Rectifier Rectifier Interface Adapter Board Board AKC1B Shunt Isolator Board* CP5 Fuse Board Backplane (Lower Tray) Backplane (Upper Tray) 113A2 Misc. Alarm Inputs Control Unit Microprocessor Datalogger Board Board Alarm Outputs Control Board Misc.

  • Page 17: Figure 2-3: Detail Of 113A2 Control Unit Display

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 P401 NO DEC VOLTS FLOAT SW409 R407 NO DEC OUTPUT VOLTS FLOAT AMPS NORM – Figure 2-3: Detail of 113A2 Control Unit Display Panel 2 - 4 Product Description Issue 4 August 1998...

  • Page 18: Basic Controller

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Basic The basic ECS-6U controller monitors and controls any combination of up to six Lucent Technologies switchmode or Controller ® Lineage 2000 ferroresonant rectifiers and provides a single interface point for power alarm and status reporting. Equipped with a 113A2 Control Unit, a RIB, and a Fuse Alarm Board, the basic controller performs traditional analog control functions.
  • Page 19 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Office Alarm Alarm contacts are provided on the 113A2 that may be Contacts and connected to the office alarm system by the installer. (See Alarm Battery Section 4, “Wiring.”) Each set of contacts is a Form C or transfer Supply type, i.e., a combination of normally open and normally closed...

  • Page 20: Battery On Discharge Alarm

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Battery on If rectifier output is insufficient to supply the load current for any Discharge Alarm reason (such as an ac power failure), the battery reserve will provide the necessary current. Such a battery discharge can be detected by a drop in the plant bus voltage.
  • Page 21 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 the external alarm system. HV is considered a Major alarm, so all Power Major alarm groups are also issued. When reporting the alarm, the controller sends a simultaneous shutdown signal to all rectifiers. Since the outputs of all rectifiers are paralleled in the plant, their output voltages are forced to be the same.

  • Page 22: Automatic Rectifier Restart

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 113A2. DIP switches provide a visual verification of the shutdown set point at all times. For plants configured with the float/equalize feature, a separate high voltage shutdown threshold is used when the plant is in equalize mode.

  • Page 23: Rectifier Fail Alarm

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 is intended to prevent multiple shutdown/restart cycles during heavy lightning storms that would otherwise stress the power equipment. Rectifiers that have not shut down are not affected by the restart signal from the controller and continue to run normally.

  • Page 24: Ac Fail Alarm

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 condition. If the controller is equipped with CP2, the alarm can also be issued remotely. If it is equipped with CP3, the controller can be programmed to provide a hardware RFA alarm.
  • Page 25 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 occurs when a battery string disconnect switch is turned off manually or electronically. The Open String alarm (OS) is passed as a separate alarm to the microprocessor board. If the OS signal is wired directly to the controller alarm terminal blocks, it will generate a Minor Fuse Alarm whenever a battery string is open.
  • Page 26 The ECS-6U controller may be connected to the four output signals (TR1, TR2, TR3, and TR4) provided by a Rectifier Sequence Controller, such as Lucent Technologies model Issue 4 August 1998 Product Description 2 - 13...
  • Page 27 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 J87339A-1. These signals are used to turn off rectifiers or groups of rectifiers. Since sequence control is typically part of the ac engine system rather than part of the dc battery plant system, the rectifier sequence controller is often outside the battery plant and interfaces with the rectifiers through the battery plant controller.

  • Page 28: Fuse Alarm Board (Fab)

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 rectifiers in the plant from float mode to equalize mode and back again. This control is disabled when equalize is hardware disabled with the jumper described above. External Timer Panel: The 113A2 may interface with an external equalize control panel.

  • Page 29: Major And Minor Fuse Alarms

    Board controller to permit non-Lineage rectifiers, whether manufactured by Lucent Technologies or not, to be used in any combination in the battery plant. This permits the user to obtain the latest technology features of the ECS controller in a variety of battery plants.

  • Page 30: Order Wire Board

    Isolator Circuit, are not part of the controller but can be used with it in certain applications. Boost Charge This circuit is approved for use only with Lucent Technologies Circuit 50 ampere or 25 ampere ferroresonant rectifiers in an FT-Series G plant configuration of two or three rectifiers.

  • Page 31: Shunt Isolator Circuit

    One Plant types with each requiring different cable types. Cables for each rectifier type are available; however, only cables for rectifiers other than those made by Lucent Technologies will require ® termination in the field. If Lucent Technologies Lineage 2000 ®...

  • Page 32: Table 2-A: Ecs-6U Controller Electrical Specifications

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Table 2-A: ECS-6U Controller Electrical Specifications 47.0 - 58.5 volts dc (48 volts dc nominal) Float Voltage 23.5 - 29.0 volts dc (24 volts dc nominal) 40.0 - 60.0 volts dc (48 volts dc nominal) Operating Voltage 20.0 - 30.0 volts dc (24 volts dc nominal)

  • Page 33: Table 2-B: Battery Plant Alarm Voltage Ranges

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Table 2-B: Battery Plant Alarm Voltage Ranges 48-volt Plant Range Accuracy High Voltage Shutdown +/-0.5V Thresholds (adjustable 49.0V to 60.0V in 0.5V increments) Equalize High Voltage Shutdown Thresholds +/-0.5V 51.0V to 60.0V (adjustable in 0.5V...

  • Page 34: Ordering Information

    Table 3-A: ECS-6U Controller Ordering Information List Description ECS-6U Controller for -48 volt plants. Provides ® interface to 6 Lucent Technologies Lineage 2000 rectifiers ECS-6U Controller for +24 volt plants. Provides interface to 6 Lucent Technologies ® Lineage 2000 rectifiers ECS-6U Controller for -24 volt plants.

  • Page 35: Kits

    FT-Series G embedded maintenance system Power cable to connect one Lucent Technologies boost charge panel (ED83108-30) to a List 1 or 3 controller Same as List A (CP2), with X.25/TL1 features Same as List B (CP2), with X.25/TL1 features...

  • Page 36: Spare Parts

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Spare Parts Table 3-C lists the recommended spare parts for the ECS-6U Controller. Table 3-C: Recommended Spare Parts Comcode Description 106671746 113A2 Control Unit J85501E-1 48V Microprocessor Board without voice List A...

  • Page 37: Documentation

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Documentation This document is part of a set of documents developed to assist equipment engineering and installation. Document No. Document Description Assembly, Ordering, and Installation J85501E-1 Drawing for ECS-6 Controller T-83122-30 Wiring Drawing for ECS-6U Controller...

  • Page 38: Installation And Setup

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Installation and Setup Introduction This section covers the installation and setup procedures for all configurations of the ECS-6U controller. Follow all the applicable steps in the following sections in the order they are presented.

  • Page 39: Default Factory Settings

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 must be returned to the factory due to damage, reuse the crate and packing material. Check the contents against the shipping bill for completeness. • Assembled ECS-6U Controller J85501E-1 • Self-tapping mounting screws (#12-24 size) •...

  • Page 40: Figure 4-1: 26-Inch Frame With Flush Mounting

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Frame Mounting The controller is designed for 23-inch or 26-inch frame mounting. Two mounting brackets (standard) are shipped loose and should be assembled as shown in Figure 4-1. Brackets shown in Figures 4-2 and 4-3 are ordered per List BA to provide alternative mounting positions.

  • Page 41: Figure 4-3: 23-Inch Frame With 9-Inch Flush Front

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Figure 4-3: 23-inch Frame with 9-inch Flush Front Mounting (List BA) Figure 4-4: ECS-6U Controller Backplane (Upper) 4 - 4 Installation and Setup Issue 4 August 1998...

  • Page 42: Hardware Setup

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Hardware Setup Jumper straps are located on the upper tray backplane, and a combination of jumper straps and DIP switches are located on the control unit and the rectifier interface board (RIB). These jumpers and switches must be set properly before powering the controller.

  • Page 43: Table 4-B: Wire Descriptions And Functions

    Not all Lucent Technologies rectifiers are equipped with the equalize feature. Use equalize only if all the rectifiers have the equalize feature. The following is a list of Lucent Technologies rectifiers that have the equalize feature: 4 - 6 Installation and Setup...
  • Page 44 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 24 and 48 volt, 125 ampere, J85502C-1 24 and 48 volt, 200 ampere, J85503B-2 48 volt, 400 ampere, J85503C-2 48 volt, 400 ampere, J85503C-3 24 volt, 100 ampere, SR364B series 48 volt, 50 ampere, SR364A series...

  • Page 45: Table 4-C: Sw109 Dip Switch Settings

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Table 4-C: SW109 DIP Switch Settings Use These Switch For These Plant Shunt Sizes Settings Shunt Full Scale Millivolts 25mV 50mV 100mV 150A* 300A* 600A* 300A* 600A* not usable 600A* 1200A 2400A...

  • Page 46: High Voltage Shutdown Thresholds

    S3 respective positions on the RIB to On (closed). To connect Lucent Technologies switch mode (SR) rectifiers or non-Lucent rectifiers, or if no rectifier is connected, open the S3 respective positions on the RIB.

  • Page 47: Table 4-D: Available Rectifier Interface Cables

    (J85502 series) Control cable required to connect one non-Lucent Technologies rectifier or one H285-226, Lucent Technologies rectifier not listed on this table Control cable required to connect one Lucent H285-226, Technologies rectifier J87434 or J87435 equipped with SP3...

  • Page 48: Figure 4-5: Cp1 Jumper And Switch Locations

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Table 4-D: Available Rectifier Interface Cables Cable Cable Description Assembly Control cable required to connect one Lucent H285-226, ® Technologies 24-volt Lineage three phase ferroresonant rectifier (J85503B2) Control cable required to connect one 48-volt ®...

  • Page 49: Figure 4-6: Cp1 Dip Switch Settings

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Figure 4-6: CP1 DIP Switch Settings Connections to Backplane Connections to Boost Connections to 248A (Upper Tray) Charge Panel Order Wire or Shunt Isolator Circuit Slot for RAB Slot for RIB Rectifier...

  • Page 50: Figure 4-8: Rectifier Interface Board (Rib) Layout And Switch Locations

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Figure 4-8: Rectifier Interface Board (RIB) Layout and Switch Locations Issue 4 August 1998 Installation and Setup 4 - 13...

  • Page 51: Figure 4-9: Rib Dip Switch Settings

    OPEN RESPECTIVE SWITCH POSITION IF NO RECTIFIER OR IF A LUCENT SWITCH MODE (SMR) RECTIFIER IS CONNECTED TO THAT PORT. Figure 4-9: RIB DIP Switch Settings Figure 4-10: Control Cable for Non-Lucent Technologies Rectifier Connection 4 - 14 Installation and Setup Issue 4 August 1998...

  • Page 52: Figure 4-11: Rectifier Adapter Board (Rab) Layout And Switch Locations

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Figure 4-11: Rectifier Adapter Board (RAB) Layout and Switch Locations Issue 4 August 1998 Installation and Setup 4 - 15...

  • Page 53: Figure 4-12: Rab Dip Switch Settings

    Board (RAB) pre-Lineage rectifiers either manufactured by Lucent Technologies or manufactured for Lucent Technologies to a J or KS specification. (See Figure 4-11.) DIP switches S1 through S6 on the RAB must be set corresponding to the port used for each ®...

  • Page 54: Table 4-E: Non-Lucent Technologies

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Table 4-E: Non-Lucent Technologies Rectifier Control Signals Signal Signal Description Designation Positive voltage from point of regulation Negative voltage from point of regulation Restart, Restart Return: An isolated contact closure that is sent from the controller to the...

  • Page 55: Optional 248A Order Wire Board

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 E6-TO DISCHARGE BATTERY VIA WIRE KIT 846832343 TO J203 ON CP2 OF ECS CONTROLLER VIA TELEPHONE CORD (106595684) E5 - TO GROUND VIA WIRE KIT 846832343 P13 - ORDER WIRE SIGNAL LEADS...

  • Page 56: Figure 4-14: Boost Charge Panel (Front And Rear Views)

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Table 4-F: External Connections Required to Establish a Communication Link over the FT-Series G Embedded Telemetry System 417 Repeater 1.7 Repeater Terminal SD-7C441-01 T-96654-32 T-96654-37 T-96653-32 Connection For Site Fig. Note Fig.
  • Page 57 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Optional Boost The Boost Charge Panel shown in Figure 4-14 is optional for the Charge Panel plant. (FT Series G Only) All three of the following criteria must be satisfied to insure that a Boost Charge Panel is suitable for a particular battery plant.

  • Page 58: Figure 4-15: Shunt Isolator Circuit

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 To J707 on Backplane Mounts to Shunt W-BL To P506-4 To P506-3 O-BK 847268679 ( 2 . 9 Panel Assy 846903730 Cable Assy 900557513 Scr. HHS .190-32 X 3/8 (3 Places) 406043489 ( 2 4 .
  • Page 59 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Shunt Isolator When a plant whose shunt is located in the “Batt” lead is Circuit connected to the ECS-6U, or the shunt size is not compatible with the ECS-6U (i.e., not listed in Table 4-C), the AKC1B Shunt Isolator Circuit must be used.

  • Page 60: Table 4-G: Shunt Isolator Circuit Pack Shunt Voltage

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 2. For shunts with voltage ratings other than those listed in Table 4-G, select the next lower voltage rating for SW1. 3. Measure plant shunt voltage with voltmeter and record the reading.

  • Page 61: Table 4-H: Akc1B Shunt Isolator Circuit Pack

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Table 4-H: AKC1B Shunt Isolator Circuit Pack Shunt Current Programming ECS CP1, Shunt AKC1B, SW2 SW109 CP2, Current (see Note 1) SW202 Rating (Amps) 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 2 3 4...

  • Page 62: Wiring

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Wiring Each circuit pack in the controller may require connection to systems outside the power plant or to other parts of the power system. The user must provide these connections. Basic Controller The installer wiring associated with the basic controller is connected to four removable terminal blocks on the 113A2.
  • Page 63 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Table 4-I: Terminal Block Pin Assignments for 113A2 Control Unit Pin No. Designation Definition Transfer Shutdown from TB101-11 Engine Transfer Shutdown from TB101-12 Engine Battery on Discharge External, TB102-1 BDEC alarm causes closure...
  • Page 64 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Table 4-I: Terminal Block Pin Assignments for 113A2 Control Unit Pin No. Designation Definition Power Major Audible, alarm TB104-1 PMJAC causes closure TB104-2 PMJAR Power Major Audible, return Power Major Audible, alarm...
  • Page 65 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 isolated contacts with a common return (TF/ER). A momentary closure between TEQ and the common return starts equalize. A momentary closure between TFL and the return stops equalize. The TR inputs from the external rectifier sequence controller should be contact closures to discharge ground (DG) to turn off rectifier groups.

  • Page 66: Microprocessor And Datalogger Boards

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 terminal blocks are each polarized differently and are therefore not interchangeable. 8. Slide the drawer in and out to ensure that the amount of cable slack is adequate. When the desired length is found, tie off the cable bundle with the wire ties and tie.

  • Page 67: Figure 4-16: Typical Alarm Application Schematic

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 TB101 Battery Disconnect Alarm -48V 1K Ohm Return Bulk Ringer Minor Alarm -48V 4.64K Ohm Major Alarm -48V 4.64K Ohm Return 113A2 Control Unit RMN and RMJ are general purpose alarm inputs that can be used for auxiliary equipment.

  • Page 68: Figure 4-17: Typical Alarm Wiring Examples

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Office TB101 TB103 TB102 Alarm System PMNVC ACFEC PMNVR ACFER PMNVO ACFEO (Lamp Lights on Alarm) (A) AC Fail Paralleled with Power Minor Visual Alarm for Closure-on-Alarm Type System TB101 TB104 TB102...

  • Page 69: Acceptance Testing

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Acceptance Testing Test Procedures The ECS-6U controller is tested as a unit and as a part of a battery plant system in the factory. This section of the manual is provided for those users who wish to repeat some of those test procedures as part of the installation and turn-up process.

  • Page 70: Battery On Discharge Alarm Test

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Unless otherwise indicated in the test procedures, at least one NOTE rectifier must be on line in batteryless plants. Meter Calibration The controller voltmeter has an accuracy of 0.05% and a resolution of one digit. To verify the calibration of the voltmeter, an external meter with better than 0.05% accuracy is needed.

  • Page 71: Float And Equalize Control Test

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 normal, and repeat Step 5 by adjusting the rectifier voltage down slowly. Refer to the rectifier product manual for voltage adjustment procedures. 6. With the BD alarm present, check with a multimeter or...

  • Page 72: High Voltage Shutdown And Restart Test

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 3. Momentarily short together pins 2 and 6 on TB101 on CP1 with a piece of wire. This simulates an equalize initiation signal from an external timer panel. Verify that the equalize LED lights and the rectifiers change to equalize mode.
  • Page 73 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 not still available to maintain the load, the red BD LED may also light. 7. Within ten (10) seconds of rectifier shutdown, the controller should automatically restart all rectifiers. The RFA LED should extinguish and the NORM LED should come on.
  • Page 74 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 12. Verify that only the NORM LED is lit on the controller. Reset the restart timer in the controller by pressing switch SW107, shown on Figure 4-5. This will prevent the controller from ignoring any HV shutdown that might occur in the next ten minutes.

  • Page 75: Figure 5-1: Fuse Alarm Test

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 PMNE, PMNV, PMN, MNF 2. Remove the paper clip. The alarms should retire and the MNF LED extinguish. The PMN and MNF alarms in the terminal block should clear. 3. Repeat Steps 1 and 2 for all minor fuses, including F502 through F509.

  • Page 76: Remote On/Off (Tr Signal) Test

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Remote On/Off 1. Attach one end of a piece of wire to Discharge Ground (TR Signal) Test (DG) on pin 1 of TB101 on CP1. This wire will be used to ground the TR input signals to simulate a Rectifier Sequence Controller or other remote on/off device for controlling rectifiers.
  • Page 77 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 4. Disconnect the lead from the resistor, and note that the alarms retire and the NORM LED turns on. 5. Remove the resistor from TB101 pin 4, and connect it to the Ringer Minor Alarm input (RMN) on pin 5 of TB101.

  • Page 78: Operation

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Operation Front Panel The front panel switches and indicators provide the only operator interaction in a basic controller which is functioning Switches and normally. In the event of a controller malfunction, refer to Indicators Section 7, Troubleshooting.
  • Page 79 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Table 6-A: Front Panel Switches and Indicators MJF indicator Red LED, when lit, indicates an overcurrent protector on a critical circuit has operated. Such protectors include load circuit breakers/fuses, some controller fuses, and may also include auxiliary devices such as battery disconnects.

  • Page 80: Figure 6-1: Front Panel Location Of Controls

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Lucent Figure 6-1: Front Panel Location of Controls and Displays Issue 4 August 1998 Operation 6 - 3...

  • Page 81: Troubleshooting

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Troubleshooting Flowcharts This section contains five flowcharts for the purpose of troubleshooting the ECS-6U Controller, verifying controller alarms, and meter calibration. The flowcharts are listed below. Office Alarms Received 113A2 Control Unit Has Lost Power...

  • Page 82: Figure 7-1: Office Alarms Received

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Figure 7-1: Office Alarms Received 7 - 2 Troubleshooting Issue 4 August 1998...

  • Page 83: Figure 7-2.1: 113A2 Control Unit Has Lost Power

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Figure 7-2.1: 113A2 Control Unit Has Lost Power Issue 4 August 1998 Troubleshooting 7 - 3...

  • Page 84: Figure 7-2.2: 113A2 Control Unit Has Lost Power

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Figure 7-2.2: 113A2 Control Unit Has Lost Power (continued) 7 - 4 Troubleshooting Issue 4 August 1998...
  • Page 85 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Figure 7-3.1: Verify Controller Alarms Issue 4 August 1998 Troubleshooting 7 - 5...
  • Page 86 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Figure 7-3.2: Verify Controller Alarms (continued) 7 - 6 Troubleshooting Issue 4 August 1998...

  • Page 87: Figure 7-3.3: Verify Controller Alarms (Continued)

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 C. VERIFY CONTROLLER ALARMS SHEET 3 OF 4 IF A 12. IS CP2 INSTALLED? 13. GO TO STEP 46, SHEET 5 16. IS LED STILL LIT? 14. IS CP2 FUNCTIONING? 15. REMOVE CP2 18.

  • Page 88: Figure 7-3.4: Verify Controller Alarms (Continued)

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Figure 7-3.4: Verify Controller Alarms (continued) 7 - 8 Troubleshooting Issue 4 August 1998...

  • Page 89: Figure 7-4: Display Is Not Lit

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Figure 7-4: Display Is Not Lit Issue 4 August 1998 Troubleshooting 7 - 9...

  • Page 90: Figure 7-5: Meter Out Of Calibration

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Figure 7-5: Meter Out of Calibration 7 - 10 Troubleshooting Issue 4 August 1998...

  • Page 91: Product Warranty

    ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Product Warranty A. Seller warrants to Customer only, that: 1. As of the date title to Products passes, Seller will have the right to sell, transfer, and assign such Products and the title conveyed by Seller shall be good;...
  • Page 92 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 Warranty Period Product Type New Product Repaired Product or Part Central Office Power 24 Months 6 Months Equipment *The Warranty Period for a repaired Product or part thereof is as listed or, in the case of Products under Warranty, is the period listed or the unexpired term of the new Product Warranty Period, whichever is longer.
  • Page 93 ® Lucent Technologies Lineage 2000 ECS-6U Controller J85501E-1 the site. Products returned for repair or replacement will be accepted by Seller only in accordance with its instructions and procedures for such returns. The transportation expense associated with returning such Product to Seller shall be borne by Customer.

  • Page 94: Appendix Compatible Lucent

    24V and 48V 24V and 48V J85502B SD-82604-01 J85503A-1 SD-82605-01 364A SD-82668-01 J87437A-1 SD-82398-01 KS20493 SD-81999-01 SD-81999-02 SD-82401-01 SD-82401-02 KS20491 SD-81997-01 SD-81997-02 SD-82462-01 SD-82462-02 J87436A-1 SD-82397-01 364B2 SD-82668-01 364A SD-82668-01 Issue 4 August 1998 Compatible Lucent Technologies Rectifiers Appendix A - 1...
  • Page 95 J85502C-1 SD-82659-01 J85503B-1 SD-82605-01 J85503B-2 SD-83281-01 J87438A-1 SD-82399-01 J87439A-1 SD-82400-01 400A 800A 24V and 48V J85503C-1 SD-83102-01 KS21522 SD2412-01 J85503C-2 SD-83102-02 J85503C-3 SD-83103-03 KS21520 SD-82409-01 SD-82410-01 KS21521 SD-None Appendix A - 2 Compatible Lucent Technologies Rectifiers Issue 4 August 1998...

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