Page 1 Round Cell Batteries KS-20472 Product Manual Select Code 157-629-700 Comcode 107852477 Issue 3 December 1999 © 1999 Lucent Technologies...
Page 3 Round Cell Batteries KS-20472 Notice: Every effort was made to ensure that the information in this document was complete and accurate at the time of printing. However, information is subject to change. © 1999 Lucent Technologies All Rights Reserved Printed in U.S.A.
Page 5: Table Of Contents
Lucent Technologies Round Cell Batteries Table of Contents 1 Introduction Round Cell Batteries 1 - 1 Product Summary 1 - 1 Illustration 1 - 2 Customer Assistance Contacts 1 - 3 Customer Training 1 - 3 Customer Service 1 - 3...
Page 6 Lucent Technologies Round Cell Batteries Admonitions 4 - 2 Poison 4 - 3 Electrical Hazard 4 - 4 Shock Hazard 4 - 5 Battery Gases 4 - 6 Vent Funnel and Orange Shipping Plug 4 - 8 Warning Signs 4 - 9...
Page 7 Lucent Technologies Round Cell Batteries Initial Charging 6 - 16 Overview 6 - 16 Maximum Time Allowable Until Initial Charge 6 - 18 Total Hours of Initial Charge 6 - 19 Initial Charge Rectifier 6 - 19 Before Stopping the Initial Charge...
Page 8 Lucent Technologies Round Cell Batteries Check Battery Cycle Monitor 7 - 9 Interval 7 - 9 Guidelines 7 - 9 Inspect Battery Jars and Stands 7 - 10 Interval 7 - 10 Cleaning Cell Jars and Covers 7 - 10...
Page 9 Lucent Technologies Round Cell Batteries 10 Material Safety Data Sheet 11 Product Warranty Issue 3 December 1999 Table of Contents - 5...
Page 11 Lucent Technologies Round Cell Batteries List of Figures Figure 1-1: KS-20472 Round Cell (cutaway view) 1 - 2 Figure 2-1: Dimensions of Battery Stands Equipped with KS-20472 Round Cells 2 - 4 Figure 6-1: Lifting Clamp 6 - 5 Figure 6-2: KS-20472 Round Cell Installation...
Page 13 7 - 2 Table 8-A: Ratings Table for List 1S Round Cell Batteries (Discharge Currents are in Amperes) 8 - 2 Table 8-B: Battery Discharge Amperes Model KS-20472, List 2S Cells 8 - 3 Table 8-C: Battery Discharge Amperes Model KS-20472,...
Page 14 Lucent Technologies Round Cell Batteries Table 8-E: Battery Discharge Amperes High Rate, UPS Rate Model KS-20472, List 1S Cells 8 - 6 Table 8-F: Battery Discharge Amperes High Rate, UPS Rate Model KS-20472, List 2S Cells 8 - 6 Table 8-G: Battery Discharge Amperes High Rate, UPS Rate...
Page 15: Introduction
Round Cell Batteries Product Summary This product manual (Select Code 157-629-700) provides information on Lucent Technologies’ Round Cell Batteries. A Round Cell battery is a stationary, lead-acid, flooded cell that was designed by Bell Laboratories, the acknowledged leader in technology, research, and design of power systems.
Page 16: Illustration
Lucent Technologies Round Cell Batteries Round Cell Batteries, continued Illustration Figure 1-1 shows a cut-away view of the Round Cell Battery. Figure 1-1: KS-20472 Round Cell (cutaway view) 1 - 2 Introduction Issue 3 December 1999...
Page 17: Customer Assistance Contacts
Lucent Technologies Round Cell Batteries Customer Assistance Contacts Customer Training Lucent Technologies offers customer training on many Power Systems products. For information call 1-972-284-2163. This number is answered from 8:00 a.m. until 4:30 p.m., Central Time Zone (Zone 6), Monday through Friday.
Page 18: Warranty Service
For domestic warranty service, contact your Warranty Service Manager (WSM). For international warranty service, contact your sales representative. On-Line Power For Lucent Technologies users logging in from inside the corporate Systems Product firewall, the address of the “Power Systems On-Line Product Manuals” Manuals page is http://www.cic.lucent.com/lineage.html.
Page 19: Product Description
Lucent Technologies Round Cell Batteries Product Description Overview Specifications The Lucent Technologies Round Cell Battery is available in four models. All four models have a common post size that allows for common intercell connectors. The specifications for these models are provided in Table 2-A.
Page 20: Features
Lucent Technologies Round Cell Batteries Overview, continued Features • Slow-growth, pure lead grid • Patented, life-increasing grid geometry • Water-impermeable, PVC jar • Unique, high-strength jar-to-cover seal (bond strength >1000 lbs per linear inch of seal) • Patented, leak-preventing post seal incorporates epoxy sleeve, rubber boot, and patented tin-alloy •...
Page 21: Battery Stands
Lucent Technologies Round Cell Batteries Battery Stands Design Lucent Technologies Battery Stands are designed for use with Round Cell batteries in both non-shock/vibration locations and earthquake areas. Construction The polyester-glass construction of the stands makes them stronger, safer, easier to install, and more compact than metal stands.
Page 22: Figure 2-1: Dimensions Of Battery Stands Equipped With Ks-20472 Round Cells
Lucent Technologies Round Cell Batteries Battery Stands, continued LIST 2S LIST 1S 2'-6" 2'-6" Round Cell Battery Stand Round Cell Battery Stand for KS-20472, L-1S Batteries for KS-20472, L-2S Batteries Top View LIST 3S LIST 4S 1'-3" 2'-6" 2'-6" 2'-6"...
Page 23: Ordering Information
Table 3-A lists the comcodes associated with the Round Cell Battery. The comcode is the ordering number used to purchase the product. The KS- numbers refer to the Lucent Technologies documents that specify the design and manufacture of each Round Cell Battery and the ancillary equipment used to install it.
Page 24: Battery Stands
Table 3-B lists the various codes associated with the Round Cell Battery Stand. The KS- numbers refer to the Lucent Technologies documents that specify the design and manufacture of the battery stand equipment. The P- numbers refer to piece parts required for installation.
Page 25: 24-Volt Battery Plants
Lucent Technologies Round Cell Batteries Battery Stands, continued 24-volt Battery Plants Table 3-C: Lists of J-Code Drawings for Battery Stand Arrangements of 24-volt Power Battery Plants Quantity Per Stand KS-20472 Type of J-Code Volts Tiers Rows Length Width Cells Strings...
Page 26: 48-Volt Battery Plants
Lucent Technologies Round Cell Batteries Battery Stands, continued 48-volt Battery Plants Table 3-D: Lists of J-Code Drawings for Battery Stand Arrangements of 48-volt Power Battery Plants Quantity Per Stand KS-20472 Type of J-Code Volts Tiers Rows Length Width Cells Strings...
Page 27: 130/140-Volt Battery Plants
Lucent Technologies Round Cell Batteries Battery Stands, continued 130/140-volt Battery Plants Table 3-E: Lists of J-Code Drawings for Battery Stand Arrangements of 130/140-volt Power Battery Plants Quantity Per Stand KS-20472 Type of J-Code Volts Tiers Rows Length Width Cells Strings...
Page 28: S.i. Earthquake Bracing
Lucent Technologies Round Cell Batteries Battery Stands, continued 10 P.S.I. Earthquake Bracing Table 3-F: List of J-Code Drawings for 10 P.S.I. Earthquake Bracing Battery Stand Arrangements Includes Space for Earthquake Quantity Bracing and Per Stand KS-20472 Type of J-Code Volts 10 P.S.I.
Page 29: Earthquake Bracing Of Ks-20760 Battery Stands
2. Attach to building wall per ED-82563-10. 3. Applies to KS-20472, List 2S, 3S, and 4S only. Do not use List 1S. 4. Applies to KS-20472, List 3S and 4S only. Do not use List 1S and 2S. 5. Earthquake hold-down assembly required.
Page 31: Safety
Lucent Technologies Round Cell Batteries Safety Introduction Read and understand this section thoroughly before moving, unpacking, installing, or maintaining Round Cell batteries. Fully brief anyone with access to battery areas, or who are working near or with batteries, on the hazards associated with lead-acid batteries.
Page 32: Safety Symbols
Lucent Technologies Round Cell Batteries Safety Symbols DANGER FLUSH EYES HIGH VOLTAGE... SHIELD SHIELD IMMEDIATELY RISK OF SHOCK. EYES. EYES. WITH SULFURIC DO NOT TOUCH WATER. ACID UNINSULATED EXPLOSIVE SPARKS CAN CAUSE TERMINALS OR GASES GASES CAN CAUSE MEDICAL FLAMES BLINDNESS OR CONNECTORS.
Page 33: Poison
• Never tip a cell more than 25 degrees or electrolyte may spill through the vent. The following items can be ordered from Lucent Technologies. These items should be made available to anyone working around batteries. The local, state, or federal codes for certain installations may require some of these items to be installed and/or kept at the installation site.
Page 34: Electrical Hazard
Lucent Technologies Round Cell Batteries Electrical Batteries differ from other sources of power in that they are delivered to the points of installation as live units. A battery gives no indication by Hazard its appearance of the potential energy stored in it. Batteries have enormous short circuit capability that can result in serious burns or create dangerous projectiles from the object causing the short circuit.
Page 35: Shock Hazard
Lucent Technologies Round Cell Batteries Electrical • Exercise extreme care to avoid any short circuits across the battery terminals. Hazard, continued • In a grounded battery system, use extreme care not to short any metal objects from the ungrounded battery terminal to ground (which can include the equipment metal chassis, building structure, cable racks, etc.).
Page 36: Battery Gases
Lucent Technologies Round Cell Batteries Battery Gases Lead-acid batteries produce hydrogen gas even under normal charging and open circuit conditions. Boost charging or abnormal conditions, such as high temperature, abnormal charging, shorted cells, etc., can produce greater amounts of gas. If not permitted to escape, this gas can build up to explosive concentrations.
Page 37 – Disconnect at the load or charger first before disconnecting at the battery terminals. Note: Lucent Technologies recommends not making connections to the battery terminals while the circuit is attached to a power source or load. However, some circumstances may require personnel to replace cells within a string while the string is still connected to the load/charger to avoid interruption of service.
Page 38: Vent Funnel And Orange Shipping Plug
Lucent Technologies Round Cell Batteries Vent Funnel These guidelines cover the proper use of the orange shipping plug and vent funnel. and Orange Shipping Plug DANGER RISK OF EXPLOSION The vent funnel and orange shipping plug must be used properly to reduce the risk of explosion.
Page 39: Warning Signs
Lucent Technologies Round Cell Batteries Warning To direct attention to the possible sources of danger, post one or more warning signs, lettered in large characters, in a conspicuous location Signs near the batteries. The warning signs are not meant to be a replacement for proper job procedures and training.
Page 40: Additional Information
Lucent Technologies Round Cell Batteries Additional Information First Aid Refer to the MSDS in Section 10 for first aid procedures. Transportation New batteries are shipped meeting United Nations standard, DOT, IATA, IMDG, and other State and Government regulations. Handling Refer to “Unpacking and Handling” in the Installation section of this product manual for specific handling instructions.
Page 41: Battery Storage
Lucent Technologies Round Cell Batteries Battery Storage Overview State of New The Round Cell battery is shipped charged and wet. The open circuit Battery voltage for a Round Cell battery is approximately 2.06V/cell. Storage Conditions • Store batteries in an upright position in a dry and cool environment without exposure to direct sunlight.
Page 43: Installation
Lucent Technologies Round Cell Batteries Installation Introduction In This Section This section describes the procedures for installing the Round Cell batteries. Please read the safety statements and precautions in Section 4 before unpacking and installing the batteries. Installation Tools, Use the following tools, materials, and test equipment for installing and...
Page 44: Unpacking And Handling
Lucent Technologies Round Cell Batteries Unpacking and Handling Guidelines • Protect personnel and equipment by using the proper material handling equipment. • Move packaged batteries to a convenient predetermined area where the appropriate unpacking and handling equipment and tools are available.
Page 45 Lucent Technologies Round Cell Batteries Unpacking and Handling, continued Specific Unpacking Instruction, continued Step Action Round Cells that are shipped on a pallet should be left on the pallet until their final location is reached. However, the cell may be cut loose from the pallet and handled individually if necessary.
Page 46: Cleaning Jars
Lucent Technologies Round Cell Batteries Unpacking and Handling, continued Cleaning Jars If the jar is dirty when removed from the shipping container, clean the jar with a cloth dampened in clean water before installing in the rack. Note Use only water to clean jars.
Page 47: Lifting Clamp
The jar cover on the Round Cell is designed with a lip for lifting purposes. Lucent Technologies designed a special lifting clamp specifically for grasping the cell. The clamp lifts the cell by the lip of the jar cover in an action similar to that of ice tongs.
Page 48: Installation Guidelines
Lucent Technologies Round Cell Batteries Installation Guidelines Location Lucent Technologies generally recommends that the Round Cells be mounted on polyester battery stands. See Figure 6-2. However, for soft-site locations and earthquake sites that already have conventional metal battery stands, the List 1S Round Cell can be used to replace the 1680AH rectangular cells on a one-string-to-one-string basis.
Page 49: Battery Stands
Lucent Technologies Round Cell Batteries Installation Guidelines, continued Battery Stands The battery stands are assembled from three major parts: the bases, back panels, and dovetail keys. (See Figure 6-3.) Figure 6-3: Polyester Battery Stand Bases, Backs, and Dovetail Keys These parts are molded of a fiberglass reinforced polyester, which is a strong, nonconducting plastic.
Page 50: Figure 6-4: Typical Method Of Supporting Cable Guard And Equipment On Top Of A Round Cell Battery Stand
Lucent Technologies Round Cell Batteries Installation Guidelines, continued Bases and Cable Bases are fastened together by inserting a plastic dovetail key into the Guards cavity formed by two adjoining base shelves. The modules can be combined to provide as many mounting positions as needed, and cable guards can be assembled directly to the stands.
Page 51: Soft Site Installations
• 2-tier, single-row for mounting against a wall Additional bracing is required for earthquake and hardened-site installations. Figure 6-5 shows an array of stands with earthquake braces installed. (Consult your Lucent Technologies Systems Account Representative for additional information.) Figure 6-5: Battery Stands Showing Earthquake...
Page 52: Orienting And Spacing Cells In Stands
Lucent Technologies Round Cell Batteries Orienting and Spacing Cells in Stands Guidelines • New Round Cells may be intermixed directly into an existing string of older Round Cells (of the same capacity and acid specific gravity) when necessary for replacement purposes.
Page 53: Black And Orange Plugs
Lucent Technologies Round Cell Batteries Orienting and Spacing Cells in Stands, continued Black and Orange The Round Cell is shipped with two types of plugs installed. The black Plugs plug is solid and the orange shipping plug is vented. After unpacking, orient the cell on the stand for proper polarity (see Figure 6-6).
Page 54: Temperature Reference Cell Selection
Lucent Technologies Round Cell Batteries Orienting and Spacing Cells in Stands, continued Temperature During the installation period, select and designate one cell within each Reference Cell tier as the temperature reference cell. This cell is selected for purposes Selection of temperature measurement. Temperature reference cells should not be located near a window or a radiator.
Page 55: Vent Funnel Installation And Disposition Of Vent Plugs
Lucent Technologies Round Cell Batteries Vent Funnel Installation and Disposition of Vent Plugs Procedure DANGER • Vent funnels with cracks, breaks, or other defects in the bayonet or funnel stem below the gasket may increase the risk of explosion during initial or boost charging above 2.30 volts. Replace defective funnels before charging the cell.
Page 56: Hydrometers
Lucent Technologies Round Cell Batteries Hydrometers Assembling the Caution Hydrometer To avoid possible serious cuts from broken glass, wear rubber gloves and use extreme care in assembling the hydrometer syringe. If the hydrometer has previously been used and may possibly contain some electrolyte clinging to the wall, use goggles in assembly operations to protect the eyes.
Page 57: Specific Gravity Readings
Lucent Technologies Round Cell Batteries Specific Gravity Readings Procedure Caution When taking specific gravity readings, cover the bottom of the tube on the hydrometer with a paper towel while moving it from cell to cell to avoid splashing or throwing the electrolyte.
Page 58: Initial Charging
Lucent Technologies Round Cell Batteries Initial Charging Overview The initial charge compensates for the self-discharge that takes place in the interval between cell manufacture and installation. The initial charge voltage should be in the range of 2.5 and 2.55 volts per cell.
Page 59 Lucent Technologies Round Cell Batteries Initial Charging, continued Overview, In order to minimize handling and risk of explosion, it is recommended continued to perform the initial charge after the batteries have been installed in the stand, with the electrical connections made for the final string configuration, and the vent funnels in place.
Page 60: Maximum Time Allowable Until Initial Charge
Lucent Technologies Round Cell Batteries Initial Charging, continued Maximum Time The Round Cell is shipped charged and wet. A charged and wet cell Allowable Until should not stand on open circuit for more than 6 months at 77 °F. The Initial Charge “charge by”...
Page 61: Total Hours Of Initial Charge
Lucent Technologies Round Cell Batteries Initial Charging, continued Total Hours of Table 6-A: Total Hours of Initial Charge Initial Charge at 2.5 to 2.55 Volts Per Cell Cell Temperature** Time on Open 65° to 80°F 81°F (27.22°C) 64°F (17.77°C) Circuit (18.33°...
Page 62: Before Stopping The Initial Charge
Lucent Technologies Round Cell Batteries Initial Charging, continued Before Stopping Before stopping the initial charge, record the following: the Initial Charge • Total hours of charge • Temperature of the temperature reference cell in each tier of each battery string •...
Page 63: Lead-Sulfate Crystals
Measure and record the cell voltage. If any cell is heavily crystalline and reads 2.09 volts or less, it may be shorted and should be reported to Lucent Technologies. If any cell is crystalline and voltage measurement reads greater than 2.09 volts, give that cell an individual boost charge at approximately 2.5 volts until it is clear of the...
Page 64: Electrolyte Levels
Lucent Technologies Round Cell Batteries Electrolyte Levels Adjustments Do not adjust electrolyte levels until the cells have been on continuous float charge for at least two weeks. If levels are low (more than 1/4-inch below the low-level mark) after this time, add nominal specific gravity sulfuric acid which meets the requirements of Federal Specification 0-S-801B.
Page 65: Final Connection Of Cell Groups
Lucent Technologies Round Cell Batteries Final Connection of Cell Groups Procedure DANGER! RISK OF EXPLOSION • Battery gases are explosive. Do not allow sparks or open flame near batteries. • Do not smoke around batteries. • Never charge batteries without vent funnel in place.
Page 66: Installation Records
Lucent Technologies Round Cell Batteries Installation Records Storage Battery Use the “Storage Battery Report” located in Section 9 to record all Report pertinent battery information to be documented during the installation process from unpacking and handling to customer turnover. This form is an important part of the customer’s permanent records.
Page 67: Operation And Maintenance
The recommended maintenance procedures and intervals for any of the KS-20472 Round Cells are provided in Tables 7-A through 7-D. The procedures themselves are detailed in the pages that follow the tables.
Page 68: Recommended Procedures And Intervals
Lucent Technologies Round Cell Batteries Recommended Procedures and Intervals Reference Tables Table 7-A: Monthly Maintenance Procedures Procedure Check and record battery float voltage. Table 7-B: Quarterly Maintenance Procedures Procedure Check and record individual cells for crystals. Check and record reference cell temperature.
Page 69: Check And Record Battery Float Voltage
Lucent Technologies Round Cell Batteries Check and Record Battery Float Voltage Interval Perform this procedure monthly. Guidelines • The float voltage can be read four ways: – at the charger – at the battery monitor – with a volt/ohm meter at the battery disconnect –...
Page 70: Check And Record Individual Cells For Crystals
Lucent Technologies Round Cell Batteries Check and Record Individual Cells for Crystals Interval Perform this procedure quarterly. Guidelines • Throughout the life of a battery plant, the absence of lead-sulfate crystals indicates that the cells are floating properly and maintaining a full state of charge.
Page 71: If Crystals Appear On All Cells In A String
Measure the cell voltage. If a crystalline cell reads 2.09 volts or less and the crystal deposit is heavy, the cell is shorted and should be reported to Lucent Technologies. Measure temperatures of cells in each tier of the string to determine the extremes of temperature differences.
Page 72: Check And Record Reference Cell Temperature
Lucent Technologies Round Cell Batteries Check and Record Reference Cell Temperature Interval Perform this procedure quarterly. Guidelines The Round Cell, like all lead-acid cells, is affected by the temperature of its electrolyte. Observe the following precautions when working with the Round Cell Battery:...
Page 73: Check Electrolyte Levels
Lucent Technologies Round Cell Batteries Check Electrolyte Levels Interval Perform this procedure quarterly. Guidelines Maintain the electrolyte level between the black high- and low-level lines on the battery jar. Electrolyte level checking requirements depend upon local conditions. Historical data on the Round Cell indicates that water may need to be added only once every 10 years.
Page 74: Check Individual Cell Float Voltage
Lucent Technologies Round Cell Batteries Check Individual Cell Float Voltage Interval Perform this procedure annually. Guidelines It is extremely important to maintain the battery at the proper float voltage. Determining Float Determine the float voltage as follows: Voltage Battery float voltage = 2.17-2.20 x Number of cells for low specific gravity (1.215)
Page 75: Check Battery Cycle Monitor
Lucent Technologies Round Cell Batteries Check Battery Cycle Monitor Interval If a Battery Cycle Monitor is in place, perform this procedure annually. Guidelines • Record all discharges. • Record time, date, duration, and end of discharge voltage (UPS applications only).
Page 76: Interval
Lucent Technologies Round Cell Batteries Inspect Battery Jars and Stands Interval Perform these procedures annually. Cleaning Cell Jars and Covers Cleaning Cell Jars and Covers Step Action Depending on whether or not spilled electrolyte is on the cells, clean using one of the following methods: •...
Page 77: Cleaning Battery Stands, Cabinets, And Miscellaneous Equipment
Lucent Technologies Round Cell Batteries Inspect Battery Jars and Stands, continued Cleaning Battery Stands, Cabinets, Cleaning Battery Stands, Cabinets, and Miscellaneous and Miscellaneous Equipment Equipment Step Action Wipe battery stands, cabinets, etc., at regular intervals with a cloth dampened in clean water.
Page 78: Inspect, Clean, Or Replace Safety Vent Funnel
Lucent Technologies Round Cell Batteries Inspect, Clean, or Replace Safety Vent Funnel Interval Perform this procedure annually, if required. Guidelines Pressure will build up inside the cell if the vent funnel becomes clogged. The vent funnel is the screw type and can be removed by turning it counterclockwise one-fourth turn.
Page 79: Check Battery Connections
Lucent Technologies Round Cell Batteries Check Battery Connections Interval Perform this procedure at 5-year intervals. Guidelines • Only re-torque connection if the intercell connection resistance is greater than the values listed below. The intercell connection resistance should be no greater than 5 microohms of the following values: –...
Page 80: Corrosion
Lucent Technologies Round Cell Batteries Check Battery Connections, continued Corrosion Corrosion from electrolyte is usually caused by careless handling of the hydrometer syringe when measuring specific gravity. Green or blue copper sulfate on a part, usually an intercell connector or a terminal detail, indicates that electrolyte has penetrated its lead coating and is reacting with the copper.
Page 81: Cleaning Battery Connections
Lucent Technologies Round Cell Batteries Check Battery Connections, continued Cleaning Battery Connections Cleaning Battery Connections Step Action Clean the corroded post, intercell connectors, and terminal details using a cloth dampened in a strong soda solution, then wipe with a cloth dampened in clean water.
Page 82: Perform Discharge Capacity Test
Lucent Technologies Round Cell Batteries Perform Discharge Capacity Test Interval Perform this procedure at 5-year intervals, if required, or when an accurate measurement of capacity performance is needed. Guidelines The discharge capacity test is the best way to determine if sufficient reserve power is available.
Page 83: Figure 7-1: Correcting Capacity For Temperature
Lucent Technologies Round Cell Batteries Perform Discharge Capacity Test, continued Discharge Capacity Test, continued Step Action Measure the electrolyte temperature again near the end of the discharge. Determine the percent of rated capacity for the battery at 77°F (25°C) using the following formula: % Rated Capacity = ([discharge time (minutes) / rated discharge time (minutes)] / 100) ±...
Page 84: Measure Specific Gravity
Lucent Technologies Round Cell Batteries Measure Specific Gravity Guidelines Measuring specific gravity as a regular maintenance routine is not required for the Round Cell. Specific gravity readings are recommended only when problems arise. Before measuring the specific gravity of any of the cells, review the safety admonishments and precautions in Section 4, Safety.
Page 85: Replace A Cell In An Existing String
However, never mix different AH-rated Round Cells in the same string. Lucent Technologies recommends disconnecting the existing string from the load and charger before replacing cells. However, if circumstances require that a cell be replaced in an existing string without removing the string from the plant bus, follow guidelines in “String...
Page 86: String Disconnected From Load/Charger
Lucent Technologies Round Cell Batteries Replace a Cell in an Existing String, continued String • Only qualified, trained personnel that have read and understand the Disconnected from hazards described in the Safety section of this manual should Load/Charger perform this work. Appropriate protective equipment must be used.
Page 87: String Connected To Load/Charger
Lucent Technologies Round Cell Batteries Replace a Cell in an Existing String, continued String Connected • Only qualified, trained personnel that have read and understand the to Load/Charger hazards described in the Safety section of this manual should perform this work. Appropriate protective equipment must be used.
Page 88: Figure 7-2: Replacing A Defective Cell With A New Cell
Lucent Technologies Round Cell Batteries Replace a Cell in an Existing String, continued String Connected Connect the new cell in parallel with the defective (old) cell using two to Load/Charger, pairs of suitable length cables (see Figure 7-2). continued DANGER...
Page 89: Replace Or Add A String To An Existing Plant
Lucent Technologies Round Cell Batteries Replace or Add a String to an Existing Plant Introduction Only qualified, trained personnel that have read and understand the hazards described in the Safety section of this manual should perform this work. Appropriate protective equipment must be used.
Page 90: Gassing Rate
Lucent Technologies Round Cell Batteries Gassing Rate Overview All lead-acid batteries generate hydrogen and oxygen gas at the negative and positive plates respectively. The generation of these gases occurs during all conditions of use, including charge, discharge and while on open circuit during storage.
Page 91: Discharge And Power Data
Lucent Technologies Round Cell Batteries Discharge and Power Data Overview In This Section The tables in this section present detailed summaries of discharge capacities for each Round Cell model. Note Round Cells are capacity tested before shipment and after 6 days float.
Page 92: Table 8-A: Ratings Table For List 1S Round Cell Batteries (Discharge Currents Are In Amperes)
Lucent Technologies Round Cell Batteries Table 8-A: Ratings Table for List 1S Round Cell Batteries (Discharge Currents are in Amperes) Hours End Of Discharge Volts Per Cell Reserve At 1.75 V 1.80 V 1.84 V 1.86 V 1.88 V 1.90 V 77°F*...
Page 93: Table 8-B: Battery Discharge Amperes Model Ks-20472, List 2S Cells
Lucent Technologies Round Cell Batteries Table 8-B: Battery Discharge Amperes Model KS-20472, List 2S Cells Hours End Of Discharge Volts Per Cell Reserve At 1.75 V 1.80 V 1.84 V 1.86 V 1.88 V 1.90 V 77°F* 10.0 Note: The values in this table include intercell connector loss. This loss is based on the use of two 12"...
Page 94: Table 8-C: Battery Discharge Amperes Model Ks-20472, List 3S Cells
Lucent Technologies Round Cell Batteries Table 8-C: Battery Discharge Amperes Model KS-20472, List 3S Cells Hours End Of Discharge Volts Per Cell Reserve At 1.75 V 1.80 V 1.84 V 1.86 V 1.88 V 1.90 V 77°F* 10.0 Note: The values in this table include intercell connector loss. This loss is based on the use of two 12"...
Page 95: Table 8-D: Battery Discharge Amperes Model Ks-20472, List 4S Cells
Lucent Technologies Round Cell Batteries Table 8-D: Battery Discharge Amperes Model KS-20472, List 4S Cells Hours End Of Discharge Volts Per Cell Reserve At 1.75 V 1.80 V 1.84 V 1.86 V 1.88 V 1.90 V 77°F* 120A 10.0 Note: The values in this table include intercell connector loss. This loss is based on the use of two 12"...
Page 96 Lucent Technologies Round Cell Batteries Table 8-E: Battery Discharge Amperes High Rate, UPS Rate Model KS-20472, List 1S Cells Minutes End Of Discharge Volts Per Cell Reserve At 1.55 V 1.60 V 1.65 V 1.70 V 1.75 V 1.80 V 77°F*...
Page 97 Lucent Technologies Round Cell Batteries Table 8-G: Battery Discharge Amperes High Rate, UPS Rate Model KS-20472, List 3S Cells Minutes End Of Discharge Volts Per Cell Reserve At 1.55 V 1.60 V 1.65 V 1.70 V 1.75 V 1.80 V 77°F*...
Page 98 Lucent Technologies Round Cell Batteries Table 8-I: Estimated 1 and 5 Minute Rate in Amperes to 1.75 Volts Per Cell Model 1 Minute/5 Minute List 1S 1200 List 2S List 3S List 4S Notes: The values in this table include intercell connector loss. This loss is based on the use of two 12"...
Page 99: Installation And Maintenance Records
Lucent Technologies Round Cell Batteries Installation and Maintenance Records Overview Introduction The forms in this section should be reproduced and used to keep records for batteries. Note Failure to adhere to the maintenance schedules and routines described in the Maintenance section of this product manual will void the product warranty and may result in reduced performance of your batteries.
Page 100 Lucent Technologies Round Cell Batteries 9 - 2 Installation and Maintenance Records Issue 3 December 1999...
Page 101 Lucent Technologies Round Cell Batteries Issue 3 December 1999 Installation and Maintenance Records 9 - 3...
Page 102 For Year Office ID City and State Supervisor's Name Phone Type of Power Plant Total Rectifier Capacity (Amps) Battey type = KS-20472 List# Typical Plant Load (Amps) Monthly: Check and Record Battery Float Voltage Month JULY Volts Tech Init. Quarterly: Check and Record Individual Cells for Crystals; Check and Record Reference Cell Temperature; Check Electrolyte Levels.
Page 103 Battery Maintenance Record (Use Additional Sheets if Required) Date: Recorded by: Annually: Check and Record Individual Cell Float Voltages; Check Battery Cycle Monitor (if applicable); Inspect Battery Jars and Stands; Inspect Safety Vent Funnel String A String B String C String D String E String F...
Page 105 Lucent Technologies Round Cell Batteries Material Safety Data Sheet This section contains the Material Safety Data Sheet for the Round Cell Batteries. Issue 3 December 1999 Material Safety Data Sheet 10 - 1...
Page 106 Lucent Technologies Round Cell Batteries 10 - 2 Material Safety Data Sheet Issue 3 December 1999...
Page 107 Lucent Technologies Round Cell Batteries Issue 3 December 1999 Material Safety Data Sheet 10 - 3...
Page 108 Lucent Technologies Round Cell Batteries 10 - 4 Material Safety Data Sheet Issue 3 December 1999...
Page 109 Lucent Technologies Round Cell Batteries Issue 3 December 1999 Material Safety Data Sheet 10 - 5...
Page 111 Lucent Technologies Round Cell Batteries Product Warranty Round Cell Battery Warranty: A. Seller warrants to Customer that: 1. As of the date title to product sold (Product) passes, Seller will have the right to sell, transfer, and assign such Product, and the title conveyed by Seller shall be good;...
Page 112 Lucent Technologies Round Cell Batteries Temperature and maintenance records shall be maintained by Customer in accordance with Seller's published instructions in the Operation and Maintenance section of this product manual. Cycles and discharge depth shall not exceed: • 100 Cycles during warranted years of life with a 30 percent discharge depth •...
Page 113 Lucent Technologies Round Cell Batteries Credit will be applied to a replacement Lucent Technologies product. D. If Seller has elected to repair or replace a defective Product the cost of removal and the reinstallation shall be borne by Customer. Products returned for repair or replacement will be accepted by Seller only in accordance with its instructions for such returns.
Page 114 Lucent Technologies Round Cell Batteries THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. CUSTOMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE SELLER'S OBLIGATION TO REPAIR, REPLACE, OR CREDIT AS SET FORTH PREVIOUSLY IN THIS WARRANTY.

Lucent Technologies KS-20472 Product Manual

Introduction

Product Description

Ordering Information

Safety

Battery Storage

Installation

Operation and Maintenance

Discharge and Power Data

Installation and Maintenance Records

Quick Links

Need help?

Questions and answers

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Summary of Contents for Lucent Technologies KS-20472

Table of Contents