Table of Contents
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Table of Contents
Related Manuals for Yamaha VT600C
Summary of Contents for Yamaha VT600C
- Page 1 VT600C/VX600ERC/VX600SXBC VT600C VX600ERC VX600SXBC...
- Page 2 NOTICE HOW TO USE THIS MANUAL MANUAL FORMAT EXPLODED DIAGRAM...
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Page 3: Illustrated Symbols
ILLUSTRATED SYMBOLS... - Page 4 INDEX...
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Page 8: Chapter 1. General Information
CHAPTER 1. GENERAL INFORMATION MACHINE IDENTIFICATION FRAME SERIAL NUMBER ENGINE SERIAL NUMBER... - Page 9 IMPORTANT INFORMATION PREPARATION FOR REMOVAL AND DISASSEMBLY ALL REPLACEMENT PARTS...
- Page 10 GASKETS, OIL SEALS, AND O-RINGS LOCK WASHERS/PLATES AND COTTER PINS BEARINGS AND OIL SEALS CIRCLIPS LOCTITE ®...
- Page 11 SPECIAL TOOLS FOR TUNE UP...
- Page 12 FOR ENGINE SERVICE FOR POWER TRAIN SERVICE...
- Page 13 FOR CARBURETION SERVICE FOR ELECTRICAL SERVICE...
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Page 14: Chapter 2. Periodic Inspections And Adjustments
CHAPTER 2. PERIODIC INSPECTIONS AND ADJUSTMENTS INTRODUCTION PERIODIC MAINTENANCE TABLE... - Page 16 ENGINE SPARK PLUGS...
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Page 17: Oil Pump
OIL PUMP... -
Page 18: Fuel Line Inspection
FUEL LINE INSPECTION... - Page 19 COOLING SYSTEM...
- Page 24 CARBURETOR SYNCHRONIZATION ENGINE IDLE SPEED ADJUSTMENT...
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Page 25: Throttle Cable Freeplay Adjustment
THROTTLE CABLE FREEPLAY ADJUSTMENT... -
Page 26: Throttle Override System (T.o.r.s.) Check
THROTTLE OVERRIDE SYSTEM (T.O.R.S.) CHECK... - Page 27 STARTER (CHOKE) CABLE FREEPLAY ADJUSTMENT EXHAUST SYSTEM INSPECTION...
- Page 28 POWER TRAIN SHEAVE DISTANCE AND OFFSET ADJUSTMENT...
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Page 30: Drive V-Belt
DRIVE V-BELT... - Page 32 ENGAGEMENT SPEED CHECK PARKING BRAKE PAD INSPECTION PARKING BRAKE ADJUSTMENT...
- Page 33 BRAKE LEVER ADJUSTMENT (VX600SXB)
- Page 34 BRAKE FLUID LEVEL INSPECTION BRAKE PAD INSPECTION...
- Page 35 BRAKE HOSE INSPECTION AIR BLEEDING (HYDRAULIC BRAKE SYSTEM)
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Page 36: Drive Chain
DRIVE CHAIN... -
Page 38: Track Tension Adjustment
TRACK TENSION ADJUSTMENT... -
Page 40: Slide Runner Inspection
SLIDE RUNNER INSPECTION... - Page 41 CHASSIS SKI/SKI RUNNER...
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Page 42: Steering System
STEERING SYSTEM... - Page 43 LUBRICATION...
- Page 44 ELECTRICAL HEADLIGHT BEAM ADJUSTMENT...
- Page 45 BATTERY INSPECTION (VX600ER/VT600)
- Page 46 BATTERY CHARGING (VX600ER/VT600)
- Page 48 TUNING CARBURETOR TUNING...
- Page 55 CLUTCH...
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Page 58: Gear Selection
GEAR SELECTION... -
Page 61: High Altitude Tuning
HIGH ALTITUDE TUNING... -
Page 62: Front Suspension
FRONT SUSPENSION... -
Page 63: Rear Suspension
REAR SUSPENSION... - Page 66 CHAPTER 3. CHASSIS STEERING...
- Page 68 INSPECTION...
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Page 69: Installation
INSTALLATION... - Page 71 VX600ER/VT600...
- Page 72 VX600SXB...
- Page 73 INSPECTION INSTALLATION...
- Page 74 FRONT SUSPENSION...
- Page 75 HANDLING NOTES (VX600SXB) INSPECTION...
- Page 77 INSTALLATION...
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Page 80: Chapter 4. Power Train
CHAPTER 4. POWER TRAIN PRIMARY SHEAVE AND DRIVE V-BELT... - Page 82 R E M O V A L DISASSEMBLY...
- Page 83 INSPECTION...
- Page 85 ASSEMBLY...
- Page 87 INSTALLATION...
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Page 88: Secondary Sheave
SECONDARY SHEAVE... - Page 90 DISASSEMBLY INSPECTION...
- Page 91 ASSEMBLY...
- Page 94 INSTALLATION...
- Page 95 DRIVE CHAIN HOUSING WITHOUT REVERSE MODEL...
- Page 96 INSPECTION...
- Page 97 INSTALLATION...
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Page 98: With Reverse Model
WITH REVERSE MODEL... - Page 100 INSPECTION...
- Page 101 INSTALLATION...
- Page 102 JACKSHAFT...
- Page 103 INSPECTION...
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Page 104: Jackshaft And Drive Chain Housing Installation
JACKSHAFT AND DRIVE CHAIN HOUSING INSTALLATION... - Page 105 BRAKE...
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Page 106: Brake Pad Replacement
BRAKE PAD REPLACEMENT... - Page 110 BRAKE CALIPER DISASSEMBLY BRAKE CALIPER INSPECTION AND REPAIR...
- Page 111 BRAKE CALIPER ASSEMBLY BRAKE CALIPER INSTALLATION...
- Page 113 INSPECTION BRAKE MASTER CYLINDER ASSEMBLY...
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Page 114: Slide Rail Suspension
SLIDE RAIL SUSPENSION VX600ER/VX600SXB... - Page 115 VT600...
- Page 120 INSPECTION...
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Page 121: Front Axle And Track
FRONT AXLE AND TRACK... - Page 122 INSPECTION INSTALLATION...
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Page 124: Exhaust Assembly
CHAPTER 5. ENGINE EXHAUST ASSEMBLY... -
Page 125: Installation
INSTALLATION... -
Page 126: Engine Assembly
ENGINE ASSEMBLY... - Page 127 INSPECTION INSTALLATION...
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Page 128: Cylinder Head And Cylinder
CYLINDER HEAD AND CYLINDER... - Page 129 R E M O V A L...
- Page 130 INSPECTION...
- Page 135 INSTALLATION...
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Page 137: Oil Pump, Crankcase And Crankshaft
OIL PUMP, CRANKCASE AND CRANKSHAFT... - Page 138 INSPECTION...
- Page 140 INSTALLATION...
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Page 142: Cdi Magneto
CDI MAGNETO... - Page 143 R E M O V A L...
- Page 144 INSTALLATION...
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Page 145: Recoil Starter
RECOIL STARTER... - Page 146 R E M O V A L INSPECTION...
- Page 147 INSTALLATION...
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Page 148: Chapter 6. Cooling System
CHAPTER 6. COOLING SYSTEM HEAT EXCHANGER... - Page 149 INSPECTION INSTALLATION...
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Page 150: Water Pump
WATER PUMP... - Page 151 R E M O V A L INSPECTION INSTALLATION...
- Page 152 CHAPTER 7. CARBURETION CARBURETORS...
- Page 156 INSPECTION...
- Page 157 ASSEMBLY...
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Page 159: Fuel Level Adjustment
FUEL LEVEL ADJUSTMENT... - Page 160 INSTALLATION...
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Page 161: Fuel Pump
FUEL PUMP... - Page 162 INSPECTION INSTALLATION...
- Page 163 CHAPTER 8. ELECTRICAL SWITCH INSPECTION SWITCH INSPECTION INSPECTING A SWITCH SHOWN IN THE MANUAL...
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Page 164: Circuit Diagram
ELECTRICAL STARTING SYSTEM (VX600ER/VT600) CIRCUIT DIAGRAM... -
Page 165: Troubleshooting
TROUBLESHOOTING... -
Page 166: Main Switch
MAIN SWITCH... -
Page 167: Starter Motor
STARTER MOTOR... - Page 170 CHARGING SYSTEM (VX600ER/VT600) CIRCUIT DIAGRAM...
- Page 171 TROUBLESHOOTING...
- Page 172 BATTERY CHARGING COIL...
- Page 173 IGNITION SYSTEM CIRCUIT DIAGRAM...
- Page 174 TROUBLESHOOTING...
- Page 175 SPARK PLUG CAP IGNITION COIL CDI MAGNETO...
- Page 176 SPARK PLUG THROTTLE OVERRIDE SYSTEM (T.O.R.S.)
- Page 177 HANDLEBAR SWITCH (RIGHT) CARBURETOR SWITCH...
- Page 178 MAIN SWITCH...
- Page 179 LIGHTING SYSTEM CIRCUIT DIAGRAM...
- Page 180 TROUBLESHOOTING...
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Page 181: Headlight Beam Switch
BULB(S) HEADLIGHT BEAM SWITCH... -
Page 182: Cdi Magneto
CDI MAGNETO... - Page 183 SIGNAL SYSTEM CIRCUIT DIAGRAM...
- Page 184 TROUBLESHOOTING...
- Page 186 TAIL/BRAKE LIGHT BULB BRAKE LIGHT SWITCH GEAR POSITION SWITCH (VX600ER/VT600) DC BACK BUZZER (VX600ER/VT600)
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Page 187: Water Temperature Sensor
WATER TEMPERATURE SENSOR... - Page 188 OIL LEVEL SWITCH FUEL SENDER...
- Page 189 CONDENSER (VX600SXB)
- Page 190 GRIP WARMER SYSTEM CIRCUIT DIAGRAM...
- Page 191 TROUBLESHOOTING...
- Page 192 GRIP AND THUMB WARMER COIL VARIABLE RESISTOR PASSENGER GRIP WARMER 1...
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Page 193: Passenger Grip Warmer Switch
PASSENGER GRIP WARMER SWITCH 1 PASSENGER GRIP WARMER 2 (VT600) - Page 194 PASSENGER GRIP WARMER SWITCH 2 (VT600} RESISTOR (VT600)
- Page 195 CDI MAGNETO...
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Page 196: Chapter 9. Specifications
CHAPTER 9. SPECIFICATIONS GENERAL SPECIFICATIONS... - Page 198 MAINTENANCE SPECIFICATIONS ENGINE...
- Page 201 POWER TRAIN...
- Page 204 CHASSIS...
- Page 205 ELECTRICAL...
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Page 207: High Altitude Settings
HIGH ALTITUDE SETTINGS... -
Page 208: Tightening Torque
TIGHTENING TORQUE... -
Page 212: Cable Routing
CABLE ROUTING... - Page 226 WIRING DIAGRAM VX600ER/VX600SBX/VT600...
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Page 227: Color Code
COLOR CODE...