Ilco Orion NOVA 2000 Operating Manual

Key-cutting machine

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NOVA 2000
Operating manual
D430548XA
2.0
vers.
®

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Summary of Contents for Ilco Orion NOVA 2000

  • Page 1 NOVA 2000 Operating manual D430548XA vers. ®...
  • Page 2 Operating manual - English (c) 2001 Silca - Vittorio Veneto This manual has been drawn up by ILCO ORION rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying, microfilm or other) without the permission of ILCO ORION.
  • Page 3: Table Of Contents

    INDEX GUIDE TO THE MANUAL ...................3 GENERAL INTRODUCTION ................4 TRANSPORT ....................5 Packing ....................5 Transport ....................5 Unpacking .....................5 Handling the machine ................6 Safety ....................6 MACHINE DESCRIPTION ................7 Working parts ....................9 Technical data ..................10 Graphics .....................10 Electrical circuit..................11 ACCESSORIES PROVIDED .................12 MACHINE INSTALLATION and PREPARATION ........13 Checking for damage ................13 Environmental conditions ..............13 Positioning ..................13...
  • Page 5: Guide To The Manual

    NOVA 2000 GUIDE TO THE MANUAL This manual has been produced to serve as a guide for users of the NOVA 2000 key-cutting machine. Read it carefully; it is essential if you wish to operate your machine safely and efficiently.
  • Page 6: General Introduction

    There are no further risks arising from the use of the machine. Protection and safety precautions for the operator The NOVA 2000 key-cutting machine is built entirely to standards. The operations for which it has been designed are easily carried out at no risk to the operator.
  • Page 7: Transport

    The packed machine can be carried by two persons. Packing The packing used for the NOVA 2000 guarantees that the machine will travel safely without danger of damage to it or its components. The packing comprises two shells, lower and upper in expanded plastic in the machine is wrapped.
  • Page 8: Handling The Machine

    Operating manual - English Handling the machine When the NOVA 2000 has been unpacked, place it directly on its workbench. This operation can be carried out by one person. ATTENTION: holding the base, and no other part, to lift and carry the machine.
  • Page 9: Machine Description

    NOVA 2000 MACHINE DESCRIPTION The NOVA 2000 is an excellent quality, high precision key-cutting machine. It features great versatility in cutting keys of different types without the need to replace the clamp or apply fixed adapters. NOVA 2000 cuts the following types of keys: •...
  • Page 10 NOVA 2000 Operating manual - English High precision work is guarantee by the combination of the functional features on the NOVA 2000 and all its components, such as: • MOVEMENTS The three axes move on ball guides which provide smooth running and easy sliding without play.
  • Page 11: Working Parts

    Operating manual - English NOVA 2000 WORKING PARTS A - clamp carriage (X-Y axes) B - left-hand jaw B1- right-hand jaw C - clamp carriage lever (X-Y axes) E - left-hand jaw knob E1- right-hand jaw knob G - protective shield...
  • Page 12: Technical Data

    NOVA 2000 Operating manual - English Technical data Electricity supply: 230V-50Hz (110V-60Hz) Maximum absorbed power: 230V: 1 Amp. 210 Watt Motor: One-speed single phase Cutting tool: Super rapid steel HSS Movements: 50Hz: 6000 rpm (+/- 10%) - 60Hz: 7000 rpm (+/- 10%)
  • Page 13: Electrical Circuit

    Operating manual - English NOVA 2000 Electrical circuit The main parts of the electrical and electronic circuit on the NOVA 2000 are listed below: 1 - Safety device inlet 2 - Safety main switch 3 - Warning light 4 - Wiring clip...
  • Page 14: Accessories Provided

    NOVA 2000 Operating manual - English ACCESSORIES PROVIDED A set of accessories is supplied for use with the machine or for servicing (tools, Allen keys and adapters). The accessories provided are: code DMK260047 code DMK260043 TRACER POINT CUTTING TOOL for Laser (sidewinder) keys...
  • Page 15: Machine Installation And Preparation

    However, it is always advisable to check that the machine has not suffered any damage. Environmental conditions To ensure that the best use is made of the NOVA 2000 key-cutting machine, certain parameters must be borne in mind: damp, badly ventilated sites should be avoided.
  • Page 16: Machine Regulation And Utilization

    NOVA 2000 Operating manual - English MACHINE REGULATION AND UTILIZATION Before carrying out cutting operations is necessary proceed with regulation about: • fitting the tools and setting • inserting the spring system (for dimple keys) (ch.7.4, page 16) Fitting and regulating the tools ATTENTION: switch on the machine with the master switch.
  • Page 17: Cutting Operations

    Operating manual - English NOVA 2000 CUTTING OPERATIONS For complete safety during the cutting operations, take the following precautions: • Always work with dry hands. • Check that the machine is properly earthed. • Wear protective goggles even if the machine is provided with a safety shield over the cutting tool.
  • Page 18: Inserting The Spring System

    Operating manual - English Inserting the spring system The NOVA 2000 key-cutting machine is equipped with a spring mechanism which allows precise duplication of dimple keys. Using this system, it is possible to position the tracer into the groove of the sample first and then proceed with cutting the key.
  • Page 19: Maintenance

    NOVA 2000 MAINTENANCE Although the NOVA 2000 key-cutting machine does not require special maintenance, it is advisable to check and, if necessary, replace the parts subject to wear, such us: the (ch. 8.1) and the lamp (ch. 8.2). Replacement is simple and can be carried out by the operator.
  • Page 20: Replacing The Light Bulb

    Fuses must always be replaced with others of the same type (rapid or delayed) and with the same Amps, as shown in the manual. The NOVA 2000 key-cutting machine has two fuses: 3,15 Amps rapid for machines with 230 Volt...
  • Page 21: Disposing Of Machine

    Recycling is an ecologically sound practice to be recommended. Packing The NOVA 2000 is consigned in a cardboard packing box which can be re-used if undamaged. When it is to be thrown away it is classified as solid urban waste and should be placed in the special paper collecting bins.
  • Page 22: After-Sales Service

    Ilco-Orion authorized Service Centre. 10.1 How to request service The guarantee attached to the NOVA 2000 key-cutting machine ensures free repairs or replacements of faulty parts within 12 months of purchase. All other service calls must be arranged by the customer with Ilco-Orion.
  • Page 23 SILCA S.p.A. - VIA PODGORA 20 ( Z.I.) 31029 VITTORIO VENETO (TV) - (ITALY) TEL. 0438 9136 - FAX. 0438 913800 Declares under its own responsibility that the Key-cutting machine model NOVA 2000 complies with the requirements of the following European Directives: European Union DIRECTIVE 98/37/CEE (Machines) and with the EN 292/1 –...
  • Page 24 ILCO ORION via Podgora, 20 (Z.I.) 31029 VITTORIO VENETO (TV) - 0438 913636 - Telefax 0438 913650 Internet: www.ilco-orion.it E-mail: ilco-orion@ilco-orion.it...

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