Ilco Orion Rigel Operating Manual
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Ilco Orion Rigel Operating Manual

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RIGEL EU
Operating manual
DMS200372
3.0
vers.
®

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Summary of Contents for Ilco Orion Rigel

  • Page 1 RIGEL EU Operating manual DMS200372 vers. ®...
  • Page 2 This manual has been drawn up by ILCO ORION All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying, microfilm or other) without the written permission of ILCO ORION published in March 2001...

  • Page 3: Table Of Contents

    INDEX GUIDE TO THE MANUAL ..................3 GENERAL INTRODUCTIONS ................4 TRANSPORT ....................5 Packing ....................5 Transport ....................5 Unpacking .....................5 Handling the machine ................5 Safety ....................5 WORKING PART .....................6 MACHINE DESCRIPTION ................7 Dati tecnici ....................8 Electric circuit ..................9 ACCESSORIES PROVIDED .................10 MACHINE INSTALLATION and PREPARATION ........11 Checking for damage ................11 Environmental conditions ..............11 Positioning ..................11...

  • Page 5: Guide To The Manual

    RIGEL EU GUIDE TO THE MANUAL This manual has been produced to serve as a guide for users of the RIGEL EU key-cutting machine. Read it carefully; it is essential if you wish to operate your machine safely and efficiently.

  • Page 6: General Introductions

    There are no further risks arising from the use of the machine. Protection and safety precautions for the operator The RIGEL EU key-cutting machine is built entirely to standards. The operations for which it has been designed are easily carried out at no risk to the operator.

  • Page 7: Transport

    Packing The RIGEL EU is packed in a strong cardboard box, the dimensions of which are shown in fig. 3, suffi- ciently robust to be used for storing the machine for long periods.

  • Page 8: Working Part

    RIGEL EU Operating manual - English WORKING PART Fig. 4 carriage handle lever carriage release lever chippings tray C1 - tool tray carriage movement lever clamps clamp knobs gauge knobs gauge tabs tracer point tracer point locking grub screw centesimal ring...

  • Page 9: Machine Description

    Cutting Tool • The cutting tool (L) is the part of the RIGEL EU used for cutting key blanks. The cutting tool is in HSS super rapid steel and is protected by a special cover (M) to ensure safe operation.

  • Page 10: Dati Tecnici

    RIGEL EU Operating manual - English Technical Data Electricity supply: 230V-50Hz (110V-60Hz) Maximum absorbed power: 230V: 1,9 Amp. 190 Watt 110V: 3,5 Amp. 250 Watt Cutting Tool: HSS Super Rapid Steel MOTOR: One-speed single phase: 230v - 50Hz: 1350 rpm (+/- 10%) / 110V - 60Hz: 1680 rpm (+/- 10%) Movements: by gear on rectified carriage.

  • Page 11: Electric Circuit

    230V: 1350 rpm, consumes approximately 0.18 Kw, absorption 1,5A; 110V: 1680 rpm, consumes approximately 0.18 Kw, absorption 3,5A. The main parts of the electric circuit on the RIGEL EU are listed below: 1) Power supply cable 2) Plug with fuse holder...

  • Page 12: Accessories Provided

    Operating manual - English ACCESSORIES PROVIDED To ensure trouble-free working with the RIGEL EU, it is advisable to always have certain spare parts on hand. It is advisable to always have a tool box containing: tools, cutting tools, brushes, belts and small replacement parts.

  • Page 13: Machine Installation And Preparation

    However, it is always advisable to check that the machine has not suffered any damage. Environmental conditions To ensure that the best use is made of the RIGEL EU key-cutting machine, certain parameters must be borne in mind: damp, badly ventilated sites should be avoided.

  • Page 14: Description Of Work Station

    Carriage release lever (B)(fig. 4 - pag. 6). Gauge knob (G)(fig. 4 - pag. 6). Separate parts The separately packed parts must be installed on the RIGEL EU key-cutting machine by the purchaser, as follows: Connection wire Connect the key-cutting machine and the power cable, then connect the free end of the power cable to the electricity supply (fig.

  • Page 15: Regulation And Use Of The Machine

    REGULATION AND USE OF THE MACHINE Checking and setting The cutting tool on the RIGEL EU is the part used to cut the key blanks and should be periodically che- cked and replaced, if necessary. Every time the cutting tool is changed, and during periodical operational tests, check calibration.
  • Page 16 RIGEL EU Operating manual - English Depth calibration: Depth calibration is regulation of the cutting depth . Proceed as follows: 1) Remember to disconnect the machine from the mains. 2) Insert the supplied gauges horizontally in the clamp housing (fig. 8-B).

  • Page 17: Key Cutting

    Fig. 9 Key cutting When the RIGEL EU key-cutting machine has been turned on by means of switch (O) it is ready for cut- ting: 1) Take the carriage up to the tracer point and cutting tool by releasing the push lever (B). (fig. 8)(A) 2) To copy the key, move the carriage sideways from right to left by means of the lever (D).(fig.
  • Page 18 The bars provided are used for cutting pin keys and as a tip rest for locking keys with no stop (fig. 12). Cutting pin keys using bars All types of pin keys (90°) can be cut with the RIGEL EU clamps and the aid of the bars. Positioning pin keys: 1) Leave the gauges in the idle position.
  • Page 19 Operating manual - English RIGEL EU Tip stop with a bar The bars can be used with keys which have no stop (fig. 12). Proceed as follows: 1) Leave the gauges in the idle position. 2) Insert the bars into the slot in the clamps.

  • Page 20: Maintenance

    Operating manual - English MAINTENANCE Although the RIGEL EU key-cutting machine does not require special maintenance, it is advisable to check and, if necessary, replace the parts subject to wear, such as: the belt, cutting tool, brush, tracer point. Replacement is simple and can be carried out by the operator.

  • Page 21: Replacing The Brush

    Operating manual - English RIGEL EU Replacing the brush When the brush no longer cleans off the burrs it must be replaced as follows: ATTENTION: Remove the mains plug 1) Place the spanner provided in position on the motor shaft.

  • Page 22: Replacing The Fuses

    RIGEL EU Operating manual - English Replacing the fuses ATTENTION: Remove the mains plug. 1) Unplug the power cable from the key-cutting machine socket. 2) Turn the key-cutting machine to the right so that the fuse box is easily reached.

  • Page 23: Waste Disposal

    Packing The RIGEL EU is consigned in a cardboard packing box which can be re-used if undamaged. When it is to be thrown away it is classified as solid urban waste and should be placed in the special paper col- lecting bins.

  • Page 24: Assistance

    10.1 How to request service The guarantee attached to RIGEL EU key-cutting machines ensures free repairs or replacements of faulty parts within six months of purchase. All other service calls must be arranged by the customer with ILCO ORION or with a ILCO ORION service centre.
  • Page 25 SILCA S.p.A. - VIA PODGORA 20 ( Z.I.) 31029 VITTORIO VENETO (TV) - (ITALY) TEL. 0438 9136 - FAX. 0438 913800 Declares under its own responsibility that the Key-cutting machine model RIGEL complies with the requirements of the following European Directives: European Union DIRECTIVE 98/37/CEE (Machines) and with the EN 292/1 –...
  • Page 26 ILCO ORION via Podgora, 20 (Z.I.) 31029 VITTORIO VENETO (TV) - 0438 913636 - Telefax 0438 913650 Internet: www.ilco-orion.it E-mail: ilco-orion@ilco-orion.it...

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