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SWX02 48V (REAR) Hub Kit Fi ng Guide Important: For your own safety you must read this man- ual before attempting to fit any part of the motor kit to your bike. You must also ensure that you fit the kit in strict accordance with the instructions in this manual.
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fit your kit. You will of course need to pay for the technician to install your kit, these costs are not covered by Woosh Bikes. There are several different types of pedelec sensor, we would normally have determined which type is suitable for your bike before you finalised your order.
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What’s in the Box Ensure that you have all the parts listed below before going any further, if there are any missing parts, contact us on 01702 435566. The motor kit comprises of a motor wheel, a ba ery cradle with integral controller, a ba ery, a charger, modular cable, pedal-assist disc and sensor, a thro le, brake levers and an LCD.
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Installa on of the various Pedelec Sensor types There are three types of sensor kit that can be used, two that fit on the right side of the bike between the chain-ring and frame, and the other le -side sensor which slots into the end of the bo om bracket. The standard right-side pedelec kit consists of two parts, these are the sensor itself and the PAS disc.
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Le -side pedelec sensor The le side sensor consists of the sensor itself, two rubber washers, and the magnet-ring—see below. Remove the le crank, and then fit the thinner of the two rubber washers into the rear of the sensor. Ensure that your bo om bracket matches the one shown below, and then slide the sensor into posi on.
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Le -side pedelec sensor cont. Slide the larger rubber washer over the spindle and then re-fit the crank.
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Pedelec Sensor for Octalink type crank sets: The diameter of the Octalink axle is greater and so the regular pedelec disc cannot be used. We are how- ever able to provide a solu on for this type of bo om bracket. We supply a modified pedelec disk which has a larger hole in the centre which can be used, it needs to be secured to the back of your smallest chain-ring in the case of double or triple rings.
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Ba ery Cradle/Controller The HL ba ery/controller kit included with this conversion kit mounts to your down-tube where your bo le holder would normally be. If the bike does not have these fixings, you can fit the supplied riv-nuts to allow you to mount the ba ery cradle. Ensure that you mount the cradle high enough up the frame so that the ba ery/cradle does not foul on the chain-ring.
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Motor Wheel Remove the exis ng rear wheel and swap the tyre, tube and freewheel to the new motor wheel. If you had a casse e previously, you should have ordered a suitable freewheel from us at the same me you or- dered your kit, we will normally have fi...
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Handlebar Components: The thumb-thro le, brake levers and LCD need to be mounted to the handlebars. The installa on proce- dure for these parts may vary a li le from bike to bike, but follow the guide below for a general overview. The LCD would normally be fi...
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Handlebar Components cont. You must ensure that there is enough play in the cables so that they do not get stretched or pulled when the handlebars are rotated. The connectors for the thro le (yellow), LCD (green) and brake levers (red) are colour coded and should be mated with the matching colours on the modular cable.
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Controller Connec ons: Exi ng from the bo om of the ba ery base/cradle are three cables, these are for the motor wheel, the pedelec sensor and the modular cable. The modular cable runs up to the handlebars and connects to the LCD, the thumb-thro le and the brake levers.
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LCD—Control Panel The display has many advanced features and modes, these include back-lit display (for night riding), indi- cator options for max speed, average speed and current speed and a battery power indicator. It also fea- tures a walking mode which is used when you want to wheel/push the bike, this is basically a very low speed mode which is activated by pressing and holding the minus (-) button, this can also be used as a start-aid.
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Ba ery care: Some care is needed to ensure that the ba ery performs at its best and lasts as long as possible. All ba eries age over me, and the way that they age is that the range you can achieve will gradually de- crease.
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