AMCI DC25 User Manual

Incremental duracoder
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ADV ANC ED
MIC RO CON T RO L S INC.
Manual #: 940-0D015
DC25
Incremental
DuraCoder

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Summary of Contents for AMCI DC25

  • Page 1 ADV ANC ED MIC RO CON T RO L S INC. Manual #: 940-0D015 DC25 Incremental DuraCoder...
  • Page 2: General Information

    Please direct all comments to: Technical Documenta- tion, AMCI, 20 Gear Drive, Terryville CT 06786, or fax us at (860) 584-1973. You can also e-mail your questions and comments to techsupport@amci.com...
  • Page 3: Table Of Contents

    Ended Output DuraCoder ... 25 Side Connector ......14 CDCND-(x) Cable for Differential  Alternate Shafts ......14 Output DuraCoder ...... 25 Shaft Loading ........ 14 20 Gear Drive, Plymouth Ind. Park, Terryville, CT 06786 Tel: (860) 585-1254 Fax: (860) 584-1973 http://www.amci.com...
  • Page 4 TABLE OF CONTENTS Notes: ADVANCED MICRO CONTROLS INC.
  • Page 5: About This Manual

    Audience This manual explains the installation and operation of incremental output DuraCoders from AMCI. It is writ- ten for the engineer responsible for incorporating the Incremental DuraCoder into a design as well as the engineer or technician responsible for its actual installation.
  • Page 6: Revision Record

    ABOUT THIS MANUAL Revision Record This manual, 940-0D015 is the fifth release of the manual. It changes the format of the manual and specifies new shaft and mounting options. It was first released January 27, 2010. Where to Go From Here The table below gives a brief description of the content of each chapter to help you find the information you need to assist you in your job.
  • Page 7: Chapter 1: The Incremental Duracoder

    DuraCoder shaft. The other two types of Incremental DuraCoders available for AMCI use either a 2-Speed or 4-Speed resolver, which completes two or four sinusoidal cycles per rotation of the DuraCoder shaft. The type ‘T’ DuraCoder contain a 2-Speed resolver and offers a maxi- mum of 2,048 quadrature cycles, or 8,192 counts, per turn.
  • Page 8: Part Numbering System

    THE INCREMENTAL DURACODER Part Numbering System DC25 – MOUNTING SHAFT DIA. OUTPUT CODING CONNECTOR S = Side F = Square Flange Standard Shaft PRGM = Field Programmable E = End S = 2.5" Dia. Servo Mount 1 = 0.375" Dia.
  • Page 9: Electrical Specifications

    3.9 lbs. (1.77 kg) 0.625" shafts - 316 Steel Body 1.4 lbs. (0.65 kg) All other shafts - Aluminum Body 2.9 lbs. (1.32 kg) All other shafts - 316 Steel Body 20 Gear Drive, Plymouth Ind. Park, Terryville, CT 06786 Tel: (860) 585-1254 Fax: (860) 584-1973 http://www.amci.com...
  • Page 10 THE INCREMENTAL DURACODER Notes ADVANCED MICRO CONTROLS INC.
  • Page 11: Chapter 2: Installation

    INSTALLATION Setting Counts Per Turn Most DuraCoders are ordered with the number of counts per turn set during assembly at AMCI. However, if your factory or application uses multiple DuraCoders with different counts per turn settings, it is possible to order a DuraCoder that is field programmable.
  • Page 12: Setting Switches

    1. The binary number set by the DIP switches is always between 1 and 1,023. A value of zero is not allowed. OFF = LOGIC 1 Check your DuraCoder Type. (DC25?-??XPRGM??). If your DuraCoder is type ‘N’, you can ignore the rest of this note. ON = LOGIC 0...
  • Page 13: Flange Mount Outline Drawings

    (68.3) (34.8) (127) All Other MS3102E16S-1P 2.45" max. 1.13" max. 4.0" (62.2) (28.7) (102) Figure 2.4 Aluminum Body, Flange Mount, Side Connect Outline Drawing 20 Gear Drive, Plymouth Ind. Park, Terryville, CT 06786 Tel: (860) 585-1254 Fax: (860) 584-1973 http://www.amci.com...
  • Page 14: 316 Stainless Steel Body, Side Connector

    Shaft loading has an exponential effect on bearing life. The bearings will statistically last longer if you can limit shaft loading below the given values. Consider using the 5/8" shaft DuraCoder from AMCI if your shaft loading is expected to be greater than the values given below. Outline drawings for the 5/8" shaft DuraCoders start on page 20.
  • Page 15: Servo Mount Outline Drawings

    (68.3) (36.6) (130) All Other MS3102E16S-1P 2.45" max. 1.20" max. 4.1" (62.2) (30.5) (104) Figure 2.8 Aluminum Body, Servo Mount, Side Connect Outline Drawing 20 Gear Drive, Plymouth Ind. Park, Terryville, CT 06786 Tel: (860) 585-1254 Fax: (860) 584-1973 http://www.amci.com...
  • Page 16: 316 Stainless Steel Body, Side Connector

    Shaft loading has an exponential effect on bearing life. The bearings will statistically last longer if you can limit shaft loading below the given values. Consider using the 5/8" shaft DuraCoder from AMCI if your shaft loading is expected to be greater than the values given below. Outline drawings for the 5/8" shaft DuraCoders start on page 20.
  • Page 17: Blind Shaft Mount Outline Drawings

    0.94" max. 4.5" (23.9) (114) All Other MS3102E16S-1P 0.70" max. 3.5" (17.8) (89) Figure 2.11 Aluminum Body, Blind Shaft Mount, End Connect Outline Drawing 20 Gear Drive, Plymouth Ind. Park, Terryville, CT 06786 Tel: (860) 585-1254 Fax: (860) 584-1973 http://www.amci.com...
  • Page 18: Aluminum Body, Side Connector

    SEE CHART B needed for removal of mating MS3102E18-1P SEE CHART B connector. Connector Shown Dim. A Shaft Seal 0.79" 0.67" (17.0) (20.0) DC25 25° Incremental Blind Shaft Mount 1.125" Side Connector (28.58) 0.067" radius (1.70) on 2.48" B.C. (63.0) 2.50"...
  • Page 19: 316 Stainless Steel Body, Side Connector

    Other diameter options may have become available after the release of this man- ual. Please check our website, www.amci.com, if you do not see the shaft diameter that fits your application. Nominal Hole Diameters...
  • Page 20: 5/8" Shaft Outline Drawings

    INSTALLATION 5/8" Shaft Outline Drawings Aluminum Body, End Connector SEE CHART A MS3102E18-1P Connector Shown 2.65" 0.125" (67.3) (3.18) See Keyway Specifications DC25 See Note 1 2.50" Incremental (63.5) 5/8" Shaft dia. Flange Mount 1.032" End Connector (26.21) 0.6247" (15.867) typ.
  • Page 21: Aluminum Body, Side Connector

    (127) All Other MS3102E16S-1P 2.45" max. 1.13" max. 4.0" (62.2) (28.7) (102) Figure 2.15 Aluminum Body, 5/8" Shaft, Face Mount, Side Connect Outline Drawing 20 Gear Drive, Plymouth Ind. Park, Terryville, CT 06786 Tel: (860) 585-1254 Fax: (860) 584-1973 http://www.amci.com...
  • Page 22: Side Connector

    Turck eurofast FS8 1.84" (46.7) Connector See Note 1 0.125" M12 thread, 8 pin (3.18) See Note 2 1.72" See Keyway (43.7) Specifications max. DC25 316 Stainless 2.50" Flange Mount (63.5) dia. Side Connect 1.032" M12 Connector (26.21) 0.6247" (15.867) typ. 0.6237"...
  • Page 23: Shaft Loading

    Current Sink Outputs with 2.2K pullup to DuraCoder Input Voltage Current Source Outputs with 2.2K pull down resistor. The connector used by these DuraCoders is the MS3102E16S-1P. The mating connector is sold by AMCI under the AMCI part number MS-16. The pinout for the connector is shown below.
  • Page 24: Differential Output Connector, Aluminum Body

    “?” characters are “Don’t Care” terms and can be any value. The connector used by these DuraCoders is the MS3102E18-1P. The mating connector is sold by AMCI under the AMCI part number MSD-10. The pinout for the connector is shown below.
  • Page 25: Cables

    INSTALLATION Cables Two different cables are available from AMCI for the aluminum bodied incremental DuraCoders, based on the type of outputs. CDCNS-(x) Cable for Single Ended Output DuraCoder DuraCoders with the following part numbers have single ended outputs:  DC25?-?? ?????(A,B,C,E)? “?”...
  • Page 26 ADV ANC ED MIC RO CONTROLS INC. 20 GEAR DRIVE, TERRYVILLE, CT 06786 T: (860) 585-1254 F: (860) 584-1973 www.amci.com LEADERS IN ADVANCED CONTROL PRODUCTS...

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