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DMC Hi Cap 54 Owner's Manual

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OWNER'S MANUAL
Hi Cap 54
Grain Cleaner
PNEG-1147
Date: 3-1-02
PNEG-1147

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Summary of Contents for DMC Hi Cap 54

  • Page 1 OWNER’S MANUAL Hi Cap 54 Grain Cleaner PNEG-1147 Date: 3-1-02 PNEG-1147...
  • Page 2 SAFETY INFORMATION PLEASE READ WATCH FOR THIS SYMBOL! IT POINTS OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS, “ATTENTION - BECOME ALERT! YOUR SAFETY IS INVOLVED!” It is recommended that you review the entire contents of this manual, paying particular attention to items preceded by this symbol.
  • Page 3 BE A SAFE OPERATOR Read and understand the Owner’s Manual. Keep all safety shields in place. Do not wear loose-fitting clothing while working with equipment in operation. Keep hands and feet away from moving parts. Be sure all people are clear of the equipment before start-up. Disconnect all electrical power before servicing, adjusting, or lubricating the equipment.
  • Page 4 SAFETY TOW CHAIN FOR 44 & 54 CLEANERS P/N: 2051071 Two chain assemblies are provided to be used as safety chains whenever Models 44 & 54 Hi-Cap cleaners are towed. These pictures show the proper attachment of the chains to the cleaner tongue.
  • Page 5 THE DECALS SHOWN ON THIS PAGE MUST BE DISPLAYED AS SHOWN REPLACEMENTS ARE AVAILABLE UPON REQUEST Write to: DMC • 1004 E. Illinois St. • Assumption, IL 62510 Ph: 217-226-5100 Please note: 1) The decals on the page are not actual size Keep decals wiped clean at all times.

  • Page 6: Warranty

    INDEX INTRODUCTION Model 54 Hi-Cap Cleaner Assembly Instructions, Transport Model 1 - 21 10” x 12’ Auger Assembly Instructions 22 - 27 Attaching 10” Auger to Cleaner 28 - 29 Hydraulic System Information Hydraulic Drive Assembly Instructions Hydraulic Drive Installation 32 - 33 Model 54 Grain Cleaner Drum, Parts Breakdown 34 - 35...

  • Page 7: Operation

    INTRODUCTION Congratulations! You made a very wise decision in purchasing a Model 54 Hi-Cap Grain Cleaner. With its counter-rotating drums, it will remove more trash and “fines” per bushel than other cleaner in its class. The Hi-Cap offers a wide range of screen sizes to take care of all your screening needs.

  • Page 8: Tire Pressure

    SCREENS A variety of screens can be obtained to fit your needs. See Page 50. If screens are not properly placed on the cleaner, grain can get behind the lap and cause problems. The lap should also be over the tumbling bars. See Photo 39. TIRE PRESSURE 20 PSI will give your tires maximum tire life and yet provide flotation for your Hi-Cap while being towed at highway speeds.
  • Page 9 MODEL 54 HI-CAP GRAIN CLEANER ASSEMBLY INSTRUCTIONS TRANSPORT MODEL COMPONENT PARTS AS SHIPPED MODEL 54 GRAIN CLEANER 0005 0032 0010 PART # #REQ #REQ #REQ DESCRIPTION 1. 206N0011 SHIPPING CRATE, (54), (CHART HC-12) 2. 206N0012 ACCESS. BOX(54), SINGLE PHASE(CHART HC-10) 206N0013 ACCESS.
  • Page 10 Step 1. Bolt axle frame supports to main axle assembly, using four 3/8” x 1” hex bolts, lock washers and hex nuts. See Photo 1. Photo 1 Photo 2 Step 2. Turn axle over on level floor as shown in Photo 2. Tighten bolts. Step 3.
  • Page 11 Step 5. When bolting the front frame assembly to side channels, BE SURE FRAME ENDS ARE EQUAL HEIGHT ON BOTH SIDES. Secure with eight 3/8” x 1” hex bolts, lock washers, and hex nuts. Leave bolts loose. Step 6. Bolt rear frame assembly to side chan- nels, using four 3/8”...
  • Page 12 Step 9. Bolt front brace extensions to front frame assembly and to trash pan bottom, using six 3/8” x 5” hex bolts, lock washers and nuts. See Photos 9 and 10. SECURE ALL LOOSE BOLTS FROM STEPS 8 AND 9. Photo 9 Photo 11 Photo 10...
  • Page 13 Step 11. Trash pan assembly consists of a left and right side panel and two ends. Start by positioning side panel as shown in Photo 12. NOTE: STRAIGHT END OF PANEL TOWARD FRONT. Secure to cleaner side channel. Secure to trash pan bottom with 1/4”...
  • Page 14 Photo 15 Photo 16 Step 16. Slide 10” ribbon auger into rear trash pan bearing. See Photo 15. Step 17. Bolt three-horsepower motor to motor mount bracket using four 3/8” x 1-1/4” hex bolts, lock washers and hex nuts. See Photo 16. For units equipped with hydraulic drive, see separate instructions on page 31.
  • Page 15 Step 20. Lift front end of drive shaft up from brackets and place three A-136 drum drive V-belts over shaft. Then place two trash pan auger drive belts (A-91) over the two-groove pulley on the main drive shaft located between the bearings.
  • Page 16 Photo 23 Photo 24 Step 22. Fasten motor belt shield back panel, using two 1/4” x 3/4” self-tapping screws. Have the flange facing toward front. Slotted holes are provided in case adjustment of the panel is necessary when the front drive belt shield is installed.
  • Page 17 Step 26. BOLT, BUT DO NOT TIGHTEN, the adjusting plate with two 5/16” x 1” hex bolts, 5/16” flat washers, lock washer and hex nut. Position the lower bolt on the opposite side of the 5” trash auger. Step 27. Place the 28 tooth sprocket on the trash pan auger shaft using 1/4”...
  • Page 18 Step 32. Bolt V-belt idler pulley to rear frame position, using one 1/2” x 4-1/2” full-thread hex bolt, two 1/2” flat washers, one 1/2” x 3/4” spacer bushing and lock washers, and hex nuts. See Photo 30. Step 33. Bolt on rear belt shield bracket, using two 5/16” x 3/4” hex bolts, lock washers and hex nuts.
  • Page 19 Step 35. Place the three flow rings over cone drum axle. Continue by bolting the small cone ring to the drum axle using three 3/8” x 1” hex bolts with lock washers and hex nuts. See Photo 34. Step 36. Bolt six screen support bars to cone rings, using twelve 1/4”...
  • Page 20 Step 38. CONE SCREEN INSTRUCTIONS: There are three sections of screen for the cone and twenty-four #10 x 3/4” self-tapping washer-head screws. Take one piece of screen and attach to the screen support bar. Wrap screen around drum, taking second and third piece of screen and continue process until the cone is completely covered.
  • Page 21 Step 39. TRASH CHUTE SCREEN: (a) May come installed from the factory, or; (b) to install, connect screens to main drum ring, with eight screen clamps and eight self-tapping #10 x 3/4” washer head screws as shown in Photo 41. Step 40.
  • Page 22 Step 44. After all the tumbling bars are bolted into place, the drum must be squared. See Photo 45. The bear- ing flange bolts may have to be loosened to allow for bearing movement. Once the drum is squared, all the bolts should be firmly tightened, and center bearing collars left loose...
  • Page 23 Step 47. Lift drum on to cleaner transport. As drum is being lowered toward the trans- port, BE SURE TO HOOK DRUM DRIVE BELTS OVER DRUM BEARING ANGLE SUPPORT. See Photos 48 and 49. Step 48. Bolt front drum support angle bracket to front frame, using two 3/8” x 3-1/2” hex head bolts, lock washers and hex nuts.
  • Page 24 Step 52. Bolt 10” auger winch to rear frame, using two 3/8” x 1” hex bolts, lock washers and hex nuts. Unwind small portion of cable and place over lift assembly pulley. Remove clevis pin and place cable loop over clevis pin. Re-install.
  • Page 25 Photo 55 Photo 54 Step 57. Position drum drive belts onto the drum drive ring and hook springs to front support and on idler so drum belts are tight. See Photo 54. Step 58. Using 7/16” diameter snap-over retaining pin, install auger support arm and secure.
  • Page 26 Step 61. Determine what side of Model 54 5” trash auger is to be mounted. Insert lower section of 5’ trash auger into trash pan bottom near front. Attach to side channel of cleaner using three 3/8” x 1” hex bolts, SAE flat washers, lock washers and hex nuts.
  • Page 27 Step 65. Apply a thin line of grease to the 3/4” gear drive shaft, and slide the shaft into the five (5) inch auger tube end until the 1/4” holes line up with the set screw hole in the bearing. Screw the 1/4”...
  • Page 28 Step 69. Hook the screen tool to each end of the screen at the lap and tap the screen gently with a rubber hammer or broom handle. The tapping allows the screen tool to tighten the screens securely around the drum.
  • Page 29 Step 71. Mount the drum side panels. Before securing, determine which panel will go on the side opposite 5” trash auger. Bolt the cover over the opening on the inside of the side panel, using four 1/4” x 5/8” hex flange screws and hex flange lock nuts.
  • Page 30 Step 74. MOTOR DRIVE BELT SHIELD. Loosen two 1/4” x 3/4” self-tapping screws holding small back panel shield. Slide back panel shield away from 16”pulley. Hook drive belt shield locating pins into upper shield holding bracket. Next, slide back panel shield against belt shield.
  • Page 31 MODEL 54 10” X 12’ FEED-IN AUGER ASSEMBLY INSTRUCTIONS Step 1. Place sealed bearing between bear ing flanges, and bolt to auger head. BE SURE eccentric lock collar is on the outside. Use two 5/16” x 3/4” carriage bolts, lock washers and nuts.
  • Page 32 Photo 77 Photo 78 Step 5. Using one 2” strap bracket, four 3/8” x 1-1/4” bolts and nuts, fasten auger head securely to auger tube. See Photo 77. Step 6. Place a 1/2” nut on the threaded bolt on the auger head. Slide motor mount angle over bolts and thread another 1/2”...
  • Page 33 Step 10. Install 1/4” x 2” key into auger shaft. Then put 12” double groove pulley on shaft, hub first. Make shaft flush with the outer edge of pulley. Tighten set screws. See Photos 80 and 81. Step 11. Bolt the motor to the motor mount base plate, using four 3/8”...
  • Page 34 Step 15. Install hopper wheel bracket using two 3/8” x 3/4” carriage bolts, flat washers, lock washers and nuts. Slide two 5/8” SAE washers on the shaft, then the wheel, another 5/8” SAE washer. Finish by installing a 1-1/4” cotter pin.
  • Page 35 Step 19. Place slide flow restrictor adjustment handle through bushing welded to 2” strap brackets and bolt to flow restrictor tube with one 5/16” x 1” hex head bolt and lock washer. Finish by turning wing bolt into nut welded on bushing of strap bracket.
  • Page 36 Step 22. Slide hopper extension assembly on the glide rods. Lift latch and finish assembly by placing hair pin clips though holes of guide rods. See Photos 94 and 95. Photo 94 Photo 95 Photo 96 OPERATE AUGER AND OBSERVE FOR PROPER ROTATION. Change wire in motor for rotation correction.
  • Page 37 MOUNTING INSTRUCTION FOR 10” x 12’ AUGER MODEL 54 GRAIN CLEANER Step 23. To place 10” auger on Transport Model 54 Grain Cleaner, lift motor end of auger up until auger pivot pin can be lowered into the hole provided in the auger support arm.
  • Page 38 DIRECTIONS FOR CHANGING 5” TRASH AUGER TO OPPOSITE SIDE Remove both cleaner side panels. Turn to page 20 of this Owner’s Manual. Start with Step 61 through 64, 67 through 69. Photo 100 Trash Auger - Right Side Photo 101 Trash Auger - Left Side...

  • Page 39: Hydraulic System Information

    HYDRAULIC SYSTEM INFORMATION Following are the minimum requirements for the tractor hydraulic system to operate the Hi-Cap Grain Cleaner and auger at full load: 13 G.P.M. output at remote outlets. 1800 P.S.I. pressure at remote outlets. Hydraulic motors must be properly filled with oil prior to any load application. For optimum hydraulic motor life, operate motor for one hour at 30% rated pressure, before fully loading.
  • Page 40 HYDRAULIC DRIVE ASSEMBLY INSTRUCTIONS For proper assembly procedure, the following steps must be followed: Steps 1 through 4 - See Cleaner Assembly on Page 1. Step 5 - Bolt front frame assembly to side channels, using seven 3/8” x 1” hex bolts, lock washers and hex nuts.
  • Page 41 HYDRAULIC DRIVE INSTALLATION Photo 102 Photo 103 Step A. Bolt hydraulic control panel to front assembly, using four 1/4” x 3/4” hex bolts, lock washers and hex nuts. See Photo 102. Step B. Remove hex nut and washer from 3/8” x 5-1/2” hex bolt at top left front brace extension.
  • Page 42 Step F. See Cleaner Assembly. Page 28, Steps 23, 24 & 25 Step G. Connect two hoses from hydraulic cleaner motor to control panel. Connect the longest hose to “T” on back of selector valve. See arrow on Photo 107. Connect other hose to side of flow control.
  • Page 43 MODEL 54 HI-CAP DRUM...
  • Page 44 MODEL 54 HI-CAP CLEANER DRUM PARTS LIST REF. NO. PART NUMBER NO. REQ’D DESCRIPTION 205A0005 Screen Clamp 205A0018 Flow Ring Angle Bracket 205A0045 Strap Assembly 205A0059 Screen Tool 205B0003 Front Drum Support Angle Bracket 205B0039 Discharge Shield Support Bracket 206A0001 Drum Shaft Spacer 206A0002 Cone Screen Support Bar...

  • Page 49: Parts List

    MODEL 54 HI-CAP CLEANER - PARTS LIST REF. NO. PART NUMBER NO. REQ’D DESCRIPTION 104B1118 Wheel, 4” OD x 1-3/8” wide x 49/64” bore polypropylene 204B015 Black Rubber Pad 204B0018 Wood Flat Idler Pulley 204C0006 Auger Support Arm Latch Pin 204C0014 Auger Support Arm Compression Spring 205B0018...
  • Page 50 MODEL 54 HI-CAP CLEANER - PARTS LIST REF. NO. PART NUMBER NO. REQ’D DESCRIPTION 206E0004 Lead-in Power Cord and Plug-Single Phase 206E0005 Lead-in Power Cord - Three Phase 206E0006 Power Cord to Auger - Single Phase 206E0007 Power Cord to Auger - Three Phase 206E0008 Power Cord to Motor - Single Phase 206E0009...
  • Page 51 MODEL 54 HI-CAP CLEANER - PARTS LIST REF. NO. PART NUMBER NO. REQ’D DESCRIPTION 169. 1FH0648 Slotted Hex Nut, 3/4” UNF 170. 1FH0736 Hex Lock Nut, 3/8” 171. 1FH0763 Hex Nut, 1/4” 172. 1FH0764 Hex Nut, 5/16” 173. 1FH0765 Hex Nut, 3/8” 174.
  • Page 52 REF. NO. PART NUMBER NO. REQ’D DESCRIPTION 205H0009 Handle Extension (Hydraulic Control) 205H0011 Control Panel 205H0012 Flow Control Lever 205H0013 Flow Control Lever Stop Tab 206H0007 Hydraulic Hose, 27-1/2”, with Fittings 206H0008 Hydraulic Hose, 39-1/2”, with Fittings 206H0009 Hydraulic Hose, 78”, with Fittings 206H0010 Hydraulic Hose, 87”, with Fittings PT1135...
  • Page 54 MODEL 54 HI-CAP CLEANER 10” x 12’ FEED-IN AUGER PARTS LIST REF. NO. PART NUMBER NO. REQ’D DESCRIPTION 205C0003 Motor Mount Angle 205C0005 Motor Mount Base Plate 205C0012 Belt Shield - Motor 205C0022 Latch and Glide Rod Support 205C0025 Glide Rod 205C0027 Hopper Wheel Bracket 205C0030...
  • Page 56 MODEL 54 HYDRAULIC HI-CAP CLEANER 10” X 12’ FEED-IN AUGER PARTS LIST REF. NO. PART NUMBER NO. REQ’D DESCRIPTION 205C0022 Latch and Glide Rod Support 205C0025 Glide Rod 205C0027 Hopper Wheel Bracket 205C0030 Glide Rod Guide 205C0031 Right Sliding Hopper Sheet 205C0032 Left Sliding Hopper Sheet 205C0038...

  • Page 59: Available Screens

    AVAILABLE SCREENS CORN SCREENS CONE SCREENS OUTSIDE DRUM SCREENS 2 x 2 x 19 ga wire - small 4-1/2 x 4-1/2 x 2 ga wire - small 5/8 x 5/8 x 17 ga wire - standard 4 x 4 x 23 ga wire - standard 3/4 x 2/3 x 16 ga wire - large 3-1/2 x 3-1/2 x 20 ga wire - large POPCORN SCREENS...

  • Page 60: Limited Warranty

    MODEL 54 HI-CAP CAPACITIES CAPACITIES (shelled corn) 15% moisture test 3000 BPH 25% moisture test 2100 BPH 30% moisture test 1600 BPH 35% moisture test 1100 BPH The capacities listed above can vary with grains, amount of foreign material and test weights. LIMITED WARRANTY The Hi-Cap Cleaner is guaranteed for one drying season to be free of defects in materials or workmanship, when properly serviced and operated in accordance...
  • Page 61 Authorities having jurisdiction should be consulted before installation occurs. For more information, contact the DMC Distribution Center closest to you. Illiana Distribution Center Clear Lake Distribution Center 1004 E. Illinois St.