Intellitec Mini-Bus Application Installation And Troubleshooting Manual

Multiplex system

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Application Installation and Trouble Shooting Guide
SYSTEM OVERVIEW
The Mini-Bus Multiplex System is a flexible modular
system intended for use in smaller buses with a
limited number of electrical loads. A basic system
contains a Master Module and a Switch Adapter
Module. Additional modules can be added to allow
up to sixteen independent loads to be controlled.
The heart of the system is the Master Module which
provides the "traffic cop" and power distribution
functions of the system. It includes fusing for 7
loads and solid-state switching for 4 loads. It also
includes a timer to shut off the loads in the event
they are inadvertently left on and low voltage
detection to prevent the loads from running the
battery so low it won't start the engine.
The Switch Adapter Module is always used with the
Master to complete a basic system. It connects to
the Master Module with three wires. These wires
provide bi-directional multiplex signals, power and
ground.
Other modules include a Door Control, Auxiliary
Heater Fan Control, and Auxiliary Output Modules.
All of these modules connect into the system using
the same wires as the switch panel.
MULTIPLEX COMMUNICATIONS
The system communicates between the modules
using Intellitec's proprietary multiplex scheme. This
particular system uses 16 channels to communicate
between modules. Some of these channels are
dedicated to basic functions, including the interior
lights, auxiliary loads, heater fan control and door
control. Other channels can be used for auxiliary
functions that may be needed to perform other
functions on the bus. (
on Page 2
) Multiplexing reduces the number of
wires for the switches from as many as 48 to 3.
Intellitec
www.Intellitecsve.com
Mini-Bus Multiplex System
See channel allocation table
THE MASTER MODULE
The power from the battery is connected to the
Master Module and switched there, eliminating the
need for heavy wires at the switches. The Master
Module provides automatic features to help manage
the battery power on the bus.
The Master Module provides the signal that
communicates with all of the modules.
includes power distribution and fusing for all of the
primary system outputs and solid-state switching for
two interior lighting circuits and two auxiliary
outputs.
(See drawing on Page 4)
made using Mate-N-Lok connectors.
Fuses for auxiliary outputs 3 thru 8 are located on
the auxiliary output modules.
The Master Module contains a timer for the interior
lights and a low voltage detector to prevent the
interior lighting from running the battery down.
the interior light switches are left on, the interior
lights will remain on for up to twenty minutes after
the ignition switch is turned off. If the battery is low
and ignition is off, the lights will go out in two
minutes. This will prevent running the battery down
any further. If the lights have been turned off by a
timer or low voltage condition, the light switch must
be turned off and then on, to recycle the lights for
another time period. If the ignition is on, the timer or
low voltage detector will not affect the lighting
circuits.
If the system is equipped with a door
module, lighting output 1 will turn on when the door
is open. If ignition is off, the lights will turn on for 20
minutes and then go out.
Auxiliary outputs 1 and 2 can be set to turn off by the
timer, just as the lighting circuits do or with ignition
via a dip switch or jumper setting on the switch
adapter.
All other auxiliary outputs will
automatically turn off when the ignition is off.
P/N 53-00778-100 Rev. 062003
It also
Connections are
Intellitec
131 Eisenhower Lane North
Lombard, IL 60148
630 268 0010 / 1 800 251 2408
If

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Summary of Contents for Intellitec Mini-Bus

  • Page 1 Application Installation and Trouble Shooting Guide SYSTEM OVERVIEW THE MASTER MODULE The Mini-Bus Multiplex System is a flexible modular The power from the battery is connected to the system intended for use in smaller buses with a Master Module and switched there, eliminating the limited number of electrical loads.
  • Page 2 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide SWITCH ADAPTER something, it will reverse and open fully. To close The Switch Adapter communicates between up to the door, the switch needs to be cycled. six switches plugged into the Adapter and the...
  • Page 3: Master Module

    Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide MASTER MODULE Part No. 00-00778-000 SPECIFICATIONS MAXIMUM CURRENT Multiplex Circuit Name Fuse Function Channel Conn Fuse Lighting Output 1 10 A Switched J1-1 Lighting Output 2 10 A Switched J1-2 Aux Output 1...
  • Page 4 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide Main Lighting Outputs Mating Connector - AMP 1-480702-0 J1-1 Lighting Output 1 J1-2 Lighting Output 2 J7-1 J1-3 Aux Output 1 Switch Adapter A & B J1-4 Aux Output 2 J6-1...
  • Page 5 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide MiniBus Multiplex Master Module P/N 00-00778-000 by Intellitec MADE IN THE USA +Ign., Neg Bat - Intellitec Intellitec 131 Eisenhower Lane North Lombard, IL 60148 630 268 0010 / 1 800 251 2408 www.Intellitecsve.com...
  • Page 6: Specifications

    Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide AUXILIARY HEATER FAN CONTROL Part No. 00-00771-000 SPECIFICATIONS MAXIMUM CURRENT Circuit Name Current Function Channe Conn No Conn. J2-1 Output C 10 A Switched 15 & 16 J2-2 Output B 10 A...
  • Page 7: Installation

    Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide MiniBus Multiplex Aux. Heater Fan Speed Control P/N 00-00771-000 Intellitec Made in the USA AMP Contacts 14-18 AWG 10-12 AWG 350919-3 640310.3 Inputs J2 Outputs Mating Connector - AMP 1-480700-0 Mating Connector - AMP 1-480702-0...
  • Page 8 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide SYSTEM WIRING DIAGRAM with FAN CONTROL MODULE Water Valve Optional Switch Adapter Remote, Four Position Fan Speed Switch Master Module Light Light J7-1 Switch Adapter A & B J6-1 Aux Heater...
  • Page 9 (Relays are used for inches of travel. direction control, but do not switch the current.) Contact Intellitec for information on the use of this SENSITIVE EDGE controller for pneumatically operated doors. In the event that the door has a sensitive edge...
  • Page 10: Signal Light

    Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide SIGNAL LIGHT When the door is open, the module sends a signal back to the respective switch panel to light an indicator for the driver. If the door experiences an obstruction and does not close, the light will indicate this to the driver.
  • Page 11: Door Control

    Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide DOOR CONTROL Part No. 00-00787-000 SPECIFICATION MAXIMUM CURRENT Max Run Circuit Name Current Function Channe Conn Output 1 10 A Switched 15 & 16 J1-2 Output 2 10 A Switched J1-3...
  • Page 12 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide Door Ajar Light Switch Adapter Master Module Light Light Light Light J7-1 Switch Adapter A & B J6-1 Aux Heater J5-1 Door 2 J4-1 Door 1 Aux Output Modules J3-1 Lighting Output 1...
  • Page 13 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide MiniBus Multiplex Door Controller P/N 00-00787-000 Intellitec Made in the USA Jumper Setting CONNECTIONS Jumper Settings - JP1 Door A 2-3 J1 Input Door B 1-2 Mating Connector - AMP 1-480700-0...
  • Page 14 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide SWITCH ADAPTER Part No. 00-00853-000 & 00-00862-000 The Switch Adapter is designed to be used with Carling Contura II Series Switches. A total of six switches can be used in each Switch Adapter. The 853 switch adapter arranges the 6 switches on 1.00 inch centers. The 862 adapter arranges the switches on 1.03 inch centers and will fit Carling “mounting panels.
  • Page 15: Dip Switch Settings

    Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide SWITCH ADAPTER (continued) To configure switches set dip switch position 1 as follows: Fan Spd Aux 2 Dip Sw 1 OFF Lights 2 Aux 1 Door A Lights 1 Aux 7 & 8...
  • Page 16: Input Modules

    The Input Modules are designed to be used as input “ ports” to the system. They can be used with any variety of switches and are an alternative to the switch adapter. Intellitec can provide harnesses to interface with certain popular brands of panel switches to ease installation.
  • Page 17 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide INPUT MODULE “A” MiniBus Multiplex Input Module 00-00813-000 Module “A” Intellitec Made in the U.S.A. by To Master Off w/Ign Off w/20 Min 1 2 3 4 5 6 11-00813-400 11-00813-300...
  • Page 18 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide INPUT MODULE “B” MiniBus Multiplex Input Module 00-00813-100 Module “B” Intellitec Made in the U.S.A. by To Master Off w/Ign Const. Hot 1 2 3 4 5 6 11-00813-400 11-00813-300 Harness for...
  • Page 19 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide INPUT MODULES Trigger any output in the system to turn on via a high side input. To Head To Brake Lights Lights MiniBus Multiplex Master Module P/N 00-00778-000 by Intellitec MADE IN THE USA +Ign., Neg Bat -...
  • Page 20 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide AUXILIARY OUTPUT MODULE Part No. 00-00785-000 The Auxiliary Output Module is used when the system requires more than the four loads that can be switched by the Master Module. The aux output module can switch up to three 10 Amp loads. It includes jumpers that allow you to select the channel that will control each of the three outputs.
  • Page 21 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide AUXILIARY OUTPUT MODULE INTELLITEC SPARE FUSE BLOCK FUSES MiniBus Auxiliary Output Module 00-00785-000 Intellitec Made in the USA 1 2 3 Jumper Channel Select JP1(1-2) - AUX4 JP1(2-3) - AUX8 JP2(1-2) - AUX5 JP2(2-3) - AUX7...
  • Page 22: Troubleshooting

    Application Installation and Trouble Shooting Guide Trouble Shooting The Intellitec MiniBus multiplex system does not require special equipment to trouble shoot. Most problems can be found with a common test light, voltmeter or ohmmeter. This guide will start out with some of the more simple causes for trouble in the multiplex system.
  • Page 23 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide Trouble Shooting Another common occurrence is open Fuses. Except for auxiliary output modules, all of the fuses are located on the master module. If all or parts of the system appear not to function, a fuse may be at fault.
  • Page 24 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide Trouble Shooting SYMPTOM All of the outputs are off regardless of the switch positions.. Check voltage between the power stud on the master and pin J2-2. It should be 10 volts or more.
  • Page 25 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide Trouble Shooting SYMPTOM All of the outputs are on regardless of switch position. This is a very specific symptom. The key word above is “All”. When this happens it usually means that somewhere in the system, the communications wire, pin 2 on a 3 pin plug, is being shorted to ground.
  • Page 26 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide Trouble Shooting The rear heater fan does not run. Check the fuse at the master module. If more than one heater module is used, there may be fuses located off of the master module.
  • Page 27 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide J4-1 Lift door dome light output 10Amps P/N 00-00847-000 12VDC Wheel Chair Lift Interlock J4-2 Low side lift power (Braun) remove CONNECTIONS J1-2 J1-1 lift power fuse. J1-3 J1-1 Shift lock output common...
  • Page 28 Mini-Bus Multiplex System Application Installation and Trouble Shooting Guide For additional information, see www.intellitecsve.com or Contact General Dynamics Intellitec Products. Intellitec Intellitec 131 Eisenhower Lane North Lombard, IL 60148 630 268 0010 / 1 800 251 2408 www.Intellitecsve.com P/N 53-00778-100 Rev. 062003...

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