Related Manuals for Johnson Controls YORK RECOVERY PAK LD17585
Summary of Contents for Johnson Controls YORK RECOVERY PAK LD17585
- Page 1 WATER-COOLED REFRIGERANT RECOVERY AND RECYCLING UNITS OPERATION & MAINTENANCE Supersedes: 50.40-OM1 (904) Form 50.40-OM1 (713) LD17585 PORTABLE RECOVERY PAK™ LD17584 EASYTANK™ LD17583 RSR UNITS Issue Date: July 17, 2013...
- Page 2 All wiring must be in accor dance with Johnson Controls’ published specifications and must be performed only by a qualified electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper connections to the controls or application of improper control signals.
- Page 3 FORM 50.40-OM1 (713) ISSUE DATE: 07/17/2013 CHANGEABILITY OF THIS DOCUMENT In complying with Johnson Controls’ policy for contin- these documents, the technician should verify whether uous product improvement, the information contained the equipment has been modified and if current litera- in this document is subject to change without notice.
- Page 4 FORM 50.40-OM1 (713) ISSUE DATE: 07/17/2013 THIS PAGE INTENTIONALLY LEFT BLANK. JOHNSON CONTROLS...
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Page 5: Table Of Contents
Compressor Model CFC 1000 ........................31 SECTION 5 - REPLACEMENT PARTS AND KITS ....................33 Compressor Replacement ..........................35 Compressor Model 16799 (RST-2240, RSR-2250 & RP-2400) ..............35 Vacuum Pump – Model CRR-1 ........................43 Repairing Oil Leaks ............................45 Repairing Vacuum Leaks..........................45 JOHNSON CONTROLS... - Page 6 TABLE 24 - Compressor Refrigerating Capacity – 51VSM: R134a, BTU/HR ............51 TABLE 25 - Compressor Refrigerating Capacity – 51VSM: R22, BTU/HR ............. 51 TABLE 26 - Compressor Cross Reference Chart – 51VSM ...................52 TABLE 27 - Compressor Specifications – 51VSM ....................52 TABLE 28 - SI Metric Conversion ...........................53 JOHNSON CONTROLS...
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Page 7: Section 1 - Introduction
JOB SITE, OR LOSS OF PARTS. containers of gasoline or other flammable prod- ucts. If damage is found, Johnson Controls must be notified and action must be taken to prevent further damage or • This equipment should be used in a location with deterioration of the machinery, i.e.: a slow refrigerant... -
Page 8: Mechanical Specifications - Rsr Models
The unit has permanent-mounted ball valves to allow the unit to remove, replace, or distill refrigerant without hav ing to break hoses to the chiller. Eight feet of heavy duty refrigerant hoses with flare fittings are included to allow connection to the chiller. JOHNSON CONTROLS... -
Page 9: Table 1 - Rsr Specifications - Standard
119 x 36 x 77 112 x 42 x 90 Wheels Included Optional Optional Relief Valves (2) 5/8” Flare (2) 3/4” FNPT (2) 1” FNPT (2) 1” FNPT ASME Approved *Wheels add 13" to overall height dimension of RSR-4436 and 4445 JOHNSON CONTROLS... -
Page 10: Table 2 - Rsr Specifications - Metric
3022 x 914 x 1956 2845 x 1067 x 2286 Wheels Included Optional Optional Relief Valves (2) 5/8” Flare (2) 3/4” FNPT (2) 1” FNPT (2) 1” FNPT ASME Approved *Wheels add 330 mm to overall height dimension of RSR-4436 and 4445. JOHNSON CONTROLS... -
Page 11: Mechanical Specifications - Portable Recovery Pak
24 x 24 x 27 24 x 24 x 28 57 x 29 x 66 L x W x H 610 x 610 x 686 610 x 610 x 686 610 x 610 x 711 1448 x 737 x 1676 Wheels Included JOHNSON CONTROLS... -
Page 12: Mechanical Specifications - Easy Tank
1067 x 2845 3620 1642 RT-4445 CFC-500 4399 1995 42 x 112 1067 x 2845 3620 1642 CFC-502 4712 2137 42 x 112 1067 x 2845 3620 1642 HFC-134a 4591 2082 42 x 112 1067 x 2845 3620 1642 JOHNSON CONTROLS... -
Page 13: Section 2 - Operation
CUT IN REFRIGERANT HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE PSIG IN HG PSIG IN HG CFC-12/HFC-134a 1034 Manual Reset CFC-500 1241 Manual Reset CFC-502 1724 Manual Reset HCFC-22 1724 Manual Reset CFC-11/HFC-123 Manual Reset CFC-114 Manual Reset JOHNSON CONTROLS... - Page 14 Low Pressure Units for the correct procedure to add valve on the top of the storage vessel and the refriger- or remove oil from the vacuum pump and oil separator. ant connection on the condenser of the portable RSR unit. JOHNSON CONTROLS...
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Page 15: Operation Of Refrigerant Storage/Recycle System
(con nection between valves 1 & step.) 2), open valves 1, 2, 3, & 4 during evacuation – close valve 5. (See Figure 1 on page 15) LD01105 FIGURE 1 - YORK RSR SYSTEM FLOW DIAGRAM JOHNSON CONTROLS... -
Page 16: Table 6 - Operation Settings
Open Closed Open Valve 5 Open Closed Closed Closed Open Compressor Water to Condenser Heater CHILLER/AIR CONDITIONER Valve 6 Open Closed Closed Closed Open Valve 7 Open Open Open Open Open Chiller Water Pump Either Condenser Water Pump JOHNSON CONTROLS... -
Page 17: Detection And Removal Of Non-Condensible Gases
After a waiting period of 5 minutes, the pressure in the refrigeration unit is to be checked. If the pressure has risen due to residual refrigerant re- maining in the refrigeration unit, the Gas Pump Out JOHNSON CONTROLS... -
Page 18: Charging Refrigeration Unit With Refrigerant From Rsr Unit
10.2 Set the valves and pumps as indicated in column 5 of Table 26.5 13.2 6 on page 16. Turn the toggle switch on the RSR to the 26.0 16.4 ON position. 25.4 20.1 10.4 24.7 24.0 13.3 JOHNSON CONTROLS... -
Page 19: Table 10 - Vapor Pressure - Hcfc-123 And Hfc-134A
220.3 358.9 263.7 *Vapor pressures are shown as PSIG. Screened figures are shown 37.7 234.6 381.5 280.7 as inches of mercury vacuum. *Vapor pressures are shown as PSIG. Screened figures are shown as inches of mercury (HG) vacuum. JOHNSON CONTROLS... -
Page 20: Table 11 - Vapor Pressure - Cfc-114 And Cfc-502
38.62 21.013 as inches of mercury (HG) vacuum. 0.4384 22.560 1.0909 24.158 1.7652 25.808 2.4615 27.511 3.1805 20.268 3.9226 31.080 4.6883 32.948 5.4781 34.873 6.2924 36.856 7.1318 38.898 7.9967 41.001 8.8877 46.530 9.8053 52.459 10.750 58.807 11.722 65.591 JOHNSON CONTROLS... -
Page 21: Table 12 - Vapor Pressure (Metric (Kpa) - Cfc-11, Cfc-12, Cfc-22 And Cfc-500
1185 32.2 1161 54.4 1378 35.0 1254 60.0 1589 37.8 1351 65.6 1823 40.6 1453 1049 *Vapor pressures are shown as kPa. Screened figures are 43.3 1561 1131 shown as kPa of mercury vacuum. 46.1 1012 1673 1216 JOHNSON CONTROLS... -
Page 22: Table 14 - Vapor Pressure (Metric) - Cfc-114 And Cfc-502
(HG) vacuum. -23.3 -22.2 12.2 -21.1 17.0 -20.0 21.9 -18.9 10.0 27.0 -17.8 11.1 32.3 -16.7 12.2 37.8 -15.6 13.3 43.4 -14.4 14.4 49.2 -13.3 15.6 55.1 -12.2 16.7 47.5 -9.4 17.8 67.6 -6.7 18.9 74.1 -3.9 JOHNSON CONTROLS... -
Page 23: Section 3 - Diagrams
FIGURE 2 - WIRING DIAGRAM RSR-1100V, -1600V, -1100V114, & -1600V114 LEGEND Switch, On-Off (Compressor Motor) HP-LP Switch, Pressure, Combination Hi-LO Switch, Liquid Level Relay, Float Switch, N.O. contact Relay, Motor Circuit, N.O. contact Heater, Oil Separator LD17564 FIGURE 3 - WIRING DIAGRAM RSR-2212 & -2222 JOHNSON CONTROLS... -
Page 24: Figure 4 - Wiring Diagram Easy Pak Rp-1000V, -114V & -2200
ISSUE DATE: 07/17/2013 Johnson Controls supplies mating "Twist-Lock" plug for field wiring connection by customer. (1) flex cord with special interlock plug supplied by Johnson Controls for wiring to customer's Pumpout vessel pressure liquid level switch. *Interlock Receptacle will not allow Legend EASYPAK Compressor to operate unless... -
Page 25: Figure 6 - Piping Diagram Rsr-1100V, -1600V, -1100V & -1600V114
Belt Low Pressure Vessel Refrigerant Hoses Base for Unit Relief Assembly Valve Belt Guard Sight Glass Power Wire Gauges Casters Purge Valve Oil Separation Heater Heater Float Switch FIGURE 6 - PIPING DIAGRAM RSR-1100V, -1600V, -1100V & -1600V114 JOHNSON CONTROLS... -
Page 26: Figure 7 - Piping Diagram Rsr-2212, -2222, -2240, -4436, -4445
Switch-Heater Belt High Pressure Vessel Refrigerant Hoses Base for Unit Relief Assembly Valve Belt Guard Sight Glass Power Wire Gauges Casters Oil Separation Purge Valve Heater Float Switch FIGURE 7 - PIPING DIAGRAM RSR-2212, -2222, -2240, -4436, -4445 JOHNSON CONTROLS... -
Page 27: Figure 8 - Piping Diagram Easy-Pak Rp-1000V, -114V, -2200, -2400 & -3400
Belt Guard: Wheels Pulleys: Compressor Relief Valve Pulleys: Motor Pressure Control: Gauges Junction Box Oil Separator Switches Heater Oil Separator Remote Pressure Interlock Condenser Refrigerant Hoses FIGURE 8 - PIPING DIAGRAM EASY-PAK RP-1000V, -114V, -2200, -2400 & -3400 JOHNSON CONTROLS... - Page 28 FORM 50.40-OM1 (713) ISSUE DATE: 07/17/2013 THIS PAGE INTENTIONALLY LEFT BLANK. JOHNSON CONTROLS...
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Page 29: Section 4 - Maintenance Procedures
The belt tension adjustment should be made so the belt is taut, but not too taut to create excessive bearing loads. Due to the pulsating load created by the compressor, the JOHNSON CONTROLS... - Page 30 And next, crack the flare fitting on the tube that connects the valve manifold to the oil separator to purge air from the compressor and oil separator. 11. Open the manifold valves as required for the next re covery operation. JOHNSON CONTROLS...
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Page 31: Compressor Model Cfc 1000
If pressure drops more than 5 Ibs. (34.5 kPa) in one minute, this indicates the discharge valves of the valve assembly are leaking and should be replaced. If in doubt as to whether the discharge valves leak, JOHNSON CONTROLS... - Page 32 3. All gasket material adhering to the head, valve plate, or cylinder, should be carefully removed in such a manner that the machined sealing surfaces are not scratched or nicked. JOHNSON CONTROLS...
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Page 33: Section 5 - Replacement Parts And Kits
1. Gasket Kit BMK-683-7 contains one complete set of all gaskets 2. Parts included inside broken lines are sold as kits per B/M shown. [Example: BMK-680-6 would be (3) parts only] LD17582 FIGURE 9 - COMPRESSOR REPLACEMENT PARTS – MODEL CFC-1000 JOHNSON CONTROLS... -
Page 34: Table 15 - Compressor Replacement Parts - Model Cfc-1000
695-1 Piston Pin 21520 695-1 Snap Ring, Piston Pin 27016 695-1 Bolt, Flywheel 10004-8 Washer, Flywheel 12011 Flywheel 25558-1 Mounting Foot (Suction Side) 57590 Mounting Foot (Discharge Side) 57590-1 Lock Washer 12116-C Bolt 10014-C6 Seal Retainer 41324 665-8 JOHNSON CONTROLS... -
Page 35: Compressor Replacement
BMK683-7 Gasket Kit 6. Before putting on end plate, thoroughly clean and oil with 300 viscosity refrigeration oil on both seal- BMK679-1 Valve Plate Kit ing faces. Install floating seats in end plate as fol- lows: BMK665-8 Seal Kit JOHNSON CONTROLS... -
Page 36: Table 18 - Torque Values For Model 16799 Compressor
3.4 – 4.1 Clamping Stud 32 – 35 4.4 – 4.8 Cylinder to Crankcase 25 – 30 3.4 – 4.1 Shaft End Plate 9 – 15 1.2 – 2.1 Seal End Plate 9 – 15 1.2 – 2.1 JOHNSON CONTROLS... -
Page 37: Figure 10 - Compressor Replacement Parts - Discontinued Model 16799
FORM 50.40-OM1 (713) SECTION 5 - REPLACEMENT PARTS AND KITS ISSUE DATE: 07/17/2013 LD01115 FIGURE 10 - COMPRESSOR REPLACEMENT PARTS – DISCONTINUED MODEL 16799 JOHNSON CONTROLS... -
Page 38: Table 19 - Compressor Replacement Parts - Discontinued Model 16799
16714* Discharge Valve Spring 16715* Discharge Valve Screw 16716* Discharge Valve Lock Wire 19 Ga.* Valve Plate Assembly (includes repair gaskets) 16717 Shaft Seal Spring Shaft Seal Ring Shaft Seal Carbon Shaft Seal Assembly (includes repair gasket) 16999 JOHNSON CONTROLS... -
Page 39: Table 20 - Model D799 Compressor Parts (Old Style)
Do not allow any solvent to seep into crank case oil. 11. Replace cylinder head and tighten belts, using the torque requirement specified for the valve plate (See Table 18 on page 36). JOHNSON CONTROLS... -
Page 40: Figure 11 - Compressor Replacement Parts - Models Ra And Ck
FORM 50.40-OM1 (713) SECTION 5 - REPLACEMENT PARTS AND KITS ISSUE DATE: 07/17/2013 LD03861 FIGURE 11 - COMPRESSOR REPLACEMENT PARTS – MODELS RA AND CK JOHNSON CONTROLS... -
Page 41: Table 21 - Compressor Three Cylinder Model Ra & Ck - Bm-99301, -99302 & -99303
Suction Cover Plate 41110-2 Capscrew 10010-8 Suction Strainer Assembly 27508 Gasket (Suction Cover Plate) 30016 507-2 Suction Cover Plate 41110-1 Union 60213 Main Bearing 41099-P1 Dowel Pin 41074 Capscrew 10010-7 End Plate 41152 Gasket (End Plate) 30063 507-2 JOHNSON CONTROLS... - Page 42 AI605 Piston Ring 41150-1 Piston Pin 21509 AI605 Flywheel Locknut CBW2708 675-7 Flywheel 25531-2 Rod Bearing Inserts CBW2508 A1606-1 AI604-1 Note: Only parts that can be ordered over-sized are 41150-2 .030, AI605 .030, AI613 .030 and CBW2508 .010. JOHNSON CONTROLS...
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Page 43: Vacuum Pump - Model Crr-1
Tighten the mounting oil change may be all that is required. screws uniformly and refill the pump with DuoSeal oil. Follow instructions included in repair kit. LD01114 FIGURE 12 - VACUUM PUMP REPLACEMENT PARTS – MODEL CRR-1 JOHNSON CONTROLS... -
Page 44: Table 22 - Vacuum Pump Replacement Parts - Model Crr-1
Headless Setscrew 41-2175 Ring 41-1760 Lower Exhaust Valve 41-1768 Upper Exhaust Valve 41-1779 Steel Washer 2-61-0000 Rd. Hd. Screw, 1/4 – 20 x 3/8 2-01-5106 Rotor 41-1761 Vane 41-1684 Spring Holder 41-1685 Vane Spring 41-1304 End Plate 41-2045 JOHNSON CONTROLS... -
Page 45: Repairing Oil Leaks
Repairing Technique Thin composition gaskets are generally used for large irregu larly shaped areas. A replacement joint of this type should be thoroughly cleaned of all previous gas- ket material and the mating surfaces cleaned of any nicks. JOHNSON CONTROLS... -
Page 46: Figure 13 - Compressor Data Sheet - Model 51Vsm
FORM 50.40-OM1 (713) SECTION 5 - REPLACEMENT PARTS AND KITS ISSUE DATE: 07/17/2013 LD17570 FIGURE 13 - COMPRESSOR DATA SHEET – MODEL 51VSM JOHNSON CONTROLS... -
Page 47: Figure 14 - Compressor Dimensions - English - 51Vsm
FORM 50.40-OM1 (713) SECTION 5 - REPLACEMENT PARTS AND KITS ISSUE DATE: 07/17/2013 LD17571 FIGURE 14 - COMPRESSOR DIMENSIONS – ENGLISH – 51VSM LD17576 FIGURE 15 - COMPRESSOR DIMENSIONS – METRIC – 51VSM JOHNSON CONTROLS... -
Page 48: Figure 16 - Compressor Parts - 51Vsm
FORM 50.40-OM1 (713) ISSUE DATE: 07/17/2013 LD17572 FIGURE 16 - COMPRESSOR PARTS – 51VSM JOHNSON CONTROLS... -
Page 49: Table 23 - Compressor Parts - 51Vsm
FORM 50.40-OM1 (713) SECTION 5 - REPLACEMENT PARTS AND KITS ISSUE DATE: 07/17/2013 TABLE 23 - COMPRESSOR PARTS – 51VSM LD17573 JOHNSON CONTROLS... -
Page 50: Figure 17 - Compressor Maintenance Instructions - 51Vsm
FORM 50.40-OM1 (713) SECTION 5 - REPLACEMENT PARTS AND KITS ISSUE DATE: 07/17/2013 LD17574 FIGURE 17 - COMPRESSOR MAINTENANCE INSTRUCTIONS – 51VSM JOHNSON CONTROLS... -
Page 51: Figure 18 - Photo, Compressor, Belt Driven - 51Vsm
235770 196220 160070 127650 103380 80480 60990 45500 32630 21680 1200 25 20 20 104 214340 170520 137170 109560 88840 65740 49530 34880 24580 17310 25 25 20 122 179120 149560 118600 95260 75980 56390 39770 28020 19730 13890 JOHNSON CONTROLS... -
Page 52: Table 26 - Compressor Cross Reference Chart - 51Vsm
$ $ '$ ! $ $ '$ ! $ $ LD17579 JOHNSON CONTROLS... -
Page 53: Table 28 - Si Metric Conversion
(°C), subtract 32° and multiply by 5/9 or 0.5556. Example: (45.0°F - 32°) x 0.5556 = 27.2°C To convert a temperature range (i.e., a range of 10°F) from Fahrenheit to Celsius, multiply by 5/9 or 0.5556. Example: 10.0°F range x 0.5556 = 5.6 °C range JOHNSON CONTROLS... - Page 54 P.O. Box 1592, York, Pennsylvania USA 17405-1592 800-861-1001 Subject to change without notice. Printed in USA Copyright © by Johnson Controls 2013 www.johnsoncontrols.com ALL RIGHTS RESERVED Form 50.40-OM1 (713) Issue Date: July 17, 2013 :Supersedes: Form 40.40-OM1 (904)
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