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HB60 Hot Shot Hydraulic Bender
Rotary Draw Bender for Pipe, Tube and Profile Bending
Operator's Manual
WARNING!
BEFORE USE, BE SURE EVERYONE USING THIS MACHINE READS AND
THOROUGHLY UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
Model Hot Shot HB60___________________ Serial # __________________________
-1-
05/2021
HB60
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Related Manuals for Ercolina HB60
Summary of Contents for Ercolina HB60
- Page 1 HB60 Hot Shot Hydraulic Bender Rotary Draw Bender for Pipe, Tube and Profile Bending Operator’s Manual WARNING! BEFORE USE, BE SURE EVERYONE USING THIS MACHINE READS AND THOROUGHLY UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL Model Hot Shot HB60___________________ Serial # __________________________...
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Page 2: Table Of Contents
® performance. Please take a moment to complete and mail the warranty registration card or submit the information online at http://ercolina-usa.com/warranty-form/. Doing so validates machine warranty period and ensures prompt service if needed. Thank you for selecting products from CML USA, Inc. Ercolina ®... - Page 3 Use of the HB60 machine ......................15 4.1. General overview ........................15 4.2. Description of the parts ......................15 4.3. Tools description ........................17 4.4. Preparing the tube ......................... 18 4.5. Controls ..........................18 4.6. Tool assembly ........................19 4.7. Replacing the tank cap ......................23 4.8.
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Page 4: Important Safety Instructions
Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect electrical cords periodically and replace if damaged. Keep handles dry and clean and free from oil and grease HB60 05/2021... -
Page 5: Special Instructions
Special Instructions 1. Read and follow operators manual thoroughly. If you require an additional manual please contact CML USA Ercolina at 563-391-7700 or e-mail info@ercolina-usa.com. ® 2. Due to size and weight, it is recommended that qualified professionals transport, position and install the bending machine. -
Page 6: General Notes
Maximum length (approxi- Inch 29” (machine with cabinet) mate) Maximum width (approximate) Inch 18.5” (machine with cabinet) Height (approximate) Inch 40” (machine with cabinet) Weight (approximate) Pound 450 Pounds Sound pressure level <60 Oil volume in the tank HB60 05/2021... -
Page 7: The Purpose Of The User And Maintenance Manual
The purpose of the user and maintenance manual This manual provides guidelines and instructions to use the HB60 machine: these do not replace, alter or supplement any regulation, prescription, decree or law, regardless of it being general or specific, in force in the place where the machine is installed and used, concerning safety, use and maintenance of equipment or systems that may be mechanical, electrical, chemical or otherwise. -
Page 8: Safety Solutions For Decreasing Risks
Machine is equipped with emergency button placed in front position to be easily reached operator. Inter- rupts power supply and any machine movement. Risks of electrical nature The machine control devices are low voltage at 24 Volt. Electrical components are also encased inside base cabinet and accessible by removing screws securing cabinet door. HB60 05/2021... -
Page 9: Personal Protective Equipment (Ppe)
1.6. Recipients of this document This documentation is specific to HB60 model and intended for all machine installers and users 1.7. Storing these Instructions All instructions regarding HB60 machine must be stored with machine and always be accessible. -
Page 10: Marking
● Year of manufacture of the machine; ● Weight of the machine; ● Model of the machine; ● Operating voltage; ● Mains frequency; ● Maximum amperage; ● Power; ● RPM of bending shaft ● Serial number. Figure 1 - Identification plate -10- HB60 05/2021... -
Page 11: Packaging
2. Packaging 2.1. Packaging Figure 2 - Package contents -11- 05/2021 HB60... -
Page 12: Standard Equipment
Immediately inform the shipping company and CML USA Inc of any damage or shortage of goods. 2.4. Transport The HB60 is equipped with two wheels and retractable handle to assist in moving the machine. as shown in Figure 3. Attention: Oil reservoir contains oil and is properly sealed prior to shipment. -
Page 13: Commissioning
3.1. Workspace The minimum space necessary for using the HB60 machine can be calculated based on the length of the material to be processed: to obtain it, refer to what is shown in Figure 5. Be very careful to allocate enough space in order to ensure the materials can be handled near the machine. -
Page 14: Environmental Parameters
3.2. Environmental parameters The HB60 machine was designed to resist corrosion. All of its components, excluding moving ones, are covered with oven-baked epoxy paint. However, the machine has been designed to be used indoors and in environments away from the sea coast: contact the Customer Service of the Manufacturer for installa- tions other than those mentioned above. -
Page 15: Use Of The Hb60 Machine
4. Use of the HB60 machine 4.1. General overview The HB60 bends pipe, tube and profiles within its capacity. Refer to Ercolina catalog for proper tooling selection. Bending results depends on: ● Material type and grade ● Conditions of material when supplied ●... - Page 16 Figure 6 - Constructive elements of the machine -16- HB60 05/2021...
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Page 17: Tools Description
Tooling components: Shown in Figure 7, 8, 9: ● Bending Die ● Counterbending die ● Hexagonal shaft 40 and 50 MM are supplied to accommodate the machine capacity Figure 7 - Center Former Bending Die Figure 8 - Counterbending Die -17- 05/2021 HB60... -
Page 18: Preparing The Tube
● Deburr inner and outer edges of the material to be bent ● Tooling gripping area clean and degreased. 4.5. Controls The HB60 machine also has: ● General power supply switch; ● Emergency button; ● Start button; ● Speed selector;... -
Page 19: Tool Assembly
“0” marks are found on both the bending die shaft and the machine. These must always be aligned machine in the start or zero position. -19- 05/2021 HB60... - Page 20 -20- HB60 05/2021...
- Page 21 ● Make sure key of bending die shaft is compatible with bending die; ● Make sure bending die shaft screws are tightened ● Mount bending die in only possible position on bending die shaft. Figure 10 - Bending die assembly -21- 05/2021 HB60...
- Page 22 ● Insert counterbending die into dovetail seat on cursor. ● Adjust incidence angle of counterbending die by turning adjustment screw on cursor. This angle influences quality of the bending and exclusively depends on operator sensitivity and experience. Figure 11 - Counterbending die assembly -22- HB60 05/2021...
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Page 23: Replacing The Tank Cap
2. Remove one of the two caps closing the oil tank (leaving the other one in position; 3. Install the cap with the oil level indicator (see Figure 13). Figure 12 - Screw position for door opening Figure 13 - Tank -23- 05/2021 HB60... -
Page 24: Adjustment Of The Bending Angle
8. Once bending is complete, return bending die to the zero position, swing the counterbending die away to a clearance position and remove pipe. 9. Regularly lubricate counterbending die groove to improve bend quality and reduce tooling wear. Figure 14 - Pipe in position, counterbending die moved forward -24- HB60 05/2021... - Page 25 Figure 15 - Screw for adjusting the reading disc angle Degree wheel Degree pointer Figure 16 - Reading the value of the angle on graduated disc using index -25- 05/2021 HB60...
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Page 26: Maintenance
● Tooling inspection The tools components are subject to wear. Inspect frequently for excessive wear or damage and replace as necessary. ● Machine cleaning Keep machine surfaces clean and free of debris. -26- HB60 05/2021... -
Page 27: Notes
6. Notes -27- 05/2021 HB60... -
Page 28: Pipe And Tube Information
18 Ga. 16 Ga. 14 Ga. 13 Ga. 12 Ga. 11 Ga. 10 Ga. 1/4″ 3/8″ 1/2″ 5/8″ 3/4″ 7/8″ 1″ 1-1/8″ 1-1/4″ 1-3/8″ 1-1/2″ 1-5/8″ 1-3/4″ 1-7/8″ 2″ 2-1/8″ 2-1/4″ 2-3/8″ 2-1/2″ 11.8 10.2 3″ 11.8 10.2 -28- HB60 05/2021... -
Page 29: Bend Formula And Conversion Tables
73 - 2.874 98 - 3.858 21/64 .3281 24 - .9448 49 - 1.929 74 - 2.913 99 - 3.897 43/64 .6718 25 - .9842 50 - 1.968 75 - 2.952 100 - 3.937 11/32 .3437 11/16 .6875 -29- 05/2021 HB60... -
Page 30: Minimum Distance Between Bends By Center Line Radius, Pipe And Tube Kits
2.362 8.858 5.905 1.811 3.149 10.236 6.299 2.204 3.740 11.811 6.299 2.637 3.937 HB60-M2 with pipe kit Part# HB60-M2P HB60-T with pipe kit Part# HB60-TP Min. Size Former part # Counterbend # Wall ½″ .109 153R046P0500 155P0500 ¾″ .113 153R056P0750 155P0750 1″... -
Page 31: Terms And Conditions Of Warranty
10. Limitations for Suits. Any cause of action or claim arising out of or relating to CML’s performance or failure to perform hereunder or the furnishing, performance, or use of the Goods hereunder must be commenced within one (1) year after the claim or cause of action has accrued. T&CofW_05-2016 -31- 05/2021 HB60... - Page 32 Download a QR Code Reader app on your phone. Open the app, focus on the code you wish to view; Programming Videos or Online Shopping. CML USA Inc. Ercolina ® 3100 Research Parkway Davenport, IA 52806 Phone 563-391-7700 or Fax 563-391-7710 www.ercolina-usa.com ●...
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