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BoonDocker Turbo Control Box Operation Instructions Manual

Kawasaki kx450

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When the control box is powered up the Start Up Screen will be displayed.
There are five buttons used to navigate through the Boondocker Control box.
Left Arrow Button
Select (SEL) Button
Right Arrow Button
Up Button
Down Button
Push any button to advance from the Start Up Screen to the Main Menu.
MAIN
FUEL
MENU
Xtra
Use the arrow buttons to move the →(cursor), up, down, left or right.
Once the →(cursor) is next the desired menu item press the SEL button to advance to that screen.
KX450F Turbo
5B2iBD2m
Stats
# 5.0
17.0
SEL

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Summary of Contents for BoonDocker Turbo Control Box

  • Page 1 When the control box is powered up the Start Up Screen will be displayed. KX450F Turbo 5B2iBD2m 17.0 There are five buttons used to navigate through the Boondocker Control box.  Left Arrow Button  Select (SEL) Button  Right Arrow Button ...
  • Page 2 Position the → (cursor) next to “FUEL” and press the SEL button to advance to the first fuel “rpm” screen. MAIN FUEL Stats → MENU Xtra # 5.0 There are two fuel (rpm) screens. These screens will allow the user to make fueling adjustment according to RPM only.
  • Page 3 There are five fuel (psi) screens. These screens allow the user to make fueling adjustments for boost. Each of the fuel screens are labeled with that screens corresponding RPM in the lower left hand corner of the display and has four adjustment points 0, 33, 66, and 99. These adjustment points represent a given throttle position (TPS) percentage, 0% being no throttle and 99% being full throttle.
  • Page 4 ACEL adjustment should only be made after all other tuning parameters have been properly adjusted. ACEL adjustments should only be made by persons with an in-depth knowledge of tuning and Boondocker control box use.) The ACEL feature is an electronic accelerator pump that can be used to add (or subtract) fuel according to throttle movement.
  • Page 5 The extra (Xtra) screen contains features that can be used to add or subtract fuel when the adjustable specified parameters for PSI and RPM are met. Auxiliary button parameters can also be adjusted in the Xtra screen. Position the → (cursor) next to Xtra and press the SEL button to advance to the extra screen. MAIN FUEL Stats...
  • Page 6 There are four functions that can be assigned to an auxiliary button. Tst, +HP, TUN, and CAP. To assign a function to the auxiliary button position the →(cursor) below Btn and use the up down arrow buttons to toggle to the desired option. Test (Tst): When set to Tst the auxiliary button can be used to test the auxiliary injectors.
  • Page 7 Statistics (Stats) screens display information that can be very useful. Position the → (cursor) next to “Stats” and press the SEL button to advance to the extra screen MAIN FUEL Stats → MENU Xtra # 5.0 Run screen: The Run screen displays live information when the engine is running. Stock injector duty cycle (denoted by a small “...
  • Page 8 Boost screen: The boost screen has two adjustable values: Psi and Btn. The Psi value can be set to the desired boost pressure. Once the desired boost pressure has been set, the Boondocker control box will automatically adjust boost for changes in atmospheric pressure such as changes in elevation. Note: (The minimum achievable boost pressure will be dependent on the waste gate actuator.)
  • Page 9 Boost Solenoid Installation Install the boost solenoid in a pressure line between the air box (or charge tube) and wastegate actuator. Attach the metal port of the solenoid with a 3/16” hose to the air box (or charge tube) fitting (see the figure below).

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