MPCe/LPCe Users Manual Table of Contents General Information..............................3 Features ................................3 Specifications ................................ 6 Approvals ................................7 Installation................................8 Receiving and Unpacking............................8 Safety Notices ............................... 8 Installation Procedure............................9 Front Panel Operation ............................11 Description ................................11 Initial Power Up ..............................11 Quick Start (High Voltage Operation)........................
The DIGITEL™ Multiple Pump Controller (MPCe) and Large Pump Controller (LPCe) are ion pump power supply controllers. The DIGITEL MPCe is designed to operate up to two ion pumps independently or up to four simultaneously along with and a titanium sublimation pump (TSP) or non-evaporable getter (NEG) pump.
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DIGITEL MPCe. All commands to operate the Remote TSP/NEG Control can be entered using the DIGITEL MPCe display or through serial commands. It can operate in current or power control mode and can be cycled based on time and pressure.
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MPCe/LPCe Users Manual High-Voltage/TSP Filament Interlock Option The remote interlock allows enabling/disabling of either the high voltage outputs or TSP filament firing. The interlock is installed at J506 (on the back panel of the MPCe/LPCe) if the option is installed. A loopback plug is shipped with the option along with a connector kit for custom configuration by the user.
MPCe/LPCe Users Manual Specifications Parameter Specification Operating temperature 0 to 40°C Operating humidity 0 to 80% RH (non-condensing) Storage temperature -20 to 70°C Dimensions WxHxD: 483 mm (19") x 133mm (5.25") x 476 mm (18.75") Input power 115 VAC, 210-230 VAC configurable Requirements 100 mA (5 watts min, 325 watts max) 500 mA (6 watts min, 1056 watts max)
MPCe/LPCe Users Manual Approvals The DIGITEL MPCe and LPCe are shown to meet the intent of Directive 89/336/EEC for Electromagnetic Compatibility and Low-Voltage Directive 73/23/EEC for product Safety. Compliance was demonstrated to the following specifications as listed in the Official Journal of the European Communities: EN 50081-1 Emissions •...
Inspect for any obvious damage. If the equipment is damaged any way, a claim should be filed with the carrier (one copy to Gamma Vacuum). If equipment is to be retuned for inspection or repair, authorization must be obtained from Gamma Vacuum Prior to reshipping.
Installation Procedure The DIGITEL MPCe can be mounted in a standard 19 in. (48.3 cm) rack or used as a free-standing unit. The DIGITEL LPCe is a ½ rack controller and can be joined with a second LPCe or provided with a 19” rack mount kit (part number 320261).
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MPCe/LPCe Users Manual Required Items You need the following items to install the controller: 1. 3-wire, detachable universal input power cable (included with controller) 2. high voltage (HV) cable for each pump (ordered separately) 3. safety ground cable for each pump (included with high voltage cable) Procedure Perform the following procedure to install the controller (see Back Panel Description for real panel image): 1.
MPCe/LPCe Users Manual Front Panel Operation Description DIGITEL MPCe Front Panel DIGITEL LPCe Front Panel Power On/Off Switch The main switch controls the input power to the controller. Off and on positions are indicated on the switch. Turning off the controller will immediately disable all power from the outputs on the back panel.
MPCe/LPCe Users Manual Quick Start (High Voltage Operation) Ensure that the pump has been installed according to the Ion Pump User Manual (Part Number 900013). Prior to attempting to starting any ion pump, confirm the following: • The controller and respective ion pumps are be grounded using the redundant grounding wire supplied with the high voltage cable.
MPCe/LPCe Users Manual Main Display DIGITEL MPCe Main Display DIGITEL LPCe Main Display The main display of the MPCe and LPCe are shown upon start-up of the controller. This display is comprised of four areas: 1. Identification/Calibration Information 2. Supply one status and operational parameters.
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MPCe/LPCe Users Manual Identification/Calibration Information The controller indicates identification and calibration information across the top of the screen. “Gamma Vacuum” along with the date, time, and model are permanently displayed information. In addition, the controller can display up to 3 symbols representing areas of the controller that remain to be calibrated. Those are: 1.
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MPCe/LPCe Users Manual Set Point Display The area to the right of the menu button is dedicated to the status of the set points. There are two status symbols that indicate the current state of the set point. An open circle (○) indicates an open set point (inactive). A filled circle (●) indicates a closed set point (active).
MPCe/LPCe Users Manual Main Menu The Main Menu of the separated in to 8 areas: • Supply1 settings are specific to supply one, such as pump size. • Supply2 settings are specific to supply two (MPCe only). • System contain settings common across both high voltage settings, such as pressure units or date. •...
MPCe/LPCe Users Manual System Menu System settings are entire controller parameters that are not specific to supply one, supply two, or the remote TSP/NEG controller. Values are selectable via pull-down menus or edit buttons. When parameters are entered press the OK button. Pressure Units This value determines if the displays pressure in Torr, mBar, or Pascal.
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Update This option initiates an on screen message to confirm that a new firmware version is to be loaded. For further information, contact Gamma Vacuum and reference Service Bulletin 00.004.343. Set Clock Settable parameters include hours, minutes, day, date, month, and year. Hours are in 24 hour format. AM and...
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The background can be changed between white, black, and gray. The contrast is scalable through seven settings. Contact Gamma Vacuum if the contrast needs altering beyond the 7 scalable software units.
MPCe/LPCe Users Manual Supply Menu Supply settings are MPCe/LPCe parameters that are specific to the supply one or supply two high voltage sections. Each supply has its own menu. The supplies current voltage, current, pressure, and status are displayed. Values are selectable via pull-down menus or edit buttons. When parameters are entered correctly, press the OK button.
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MPCe/LPCe Users Manual Calibration Factor The calibration factor is a variable used in the current to pressure calculation. The default value is one (1). Changing this value will have a linear relationship with respect to pressure. This setting can be changed, for example, if calibrating the MPC pressure to a known gauge pressure.
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MPCe/LPCe Users Manual Analog Current Output Modes Mode Range Scale Factor I Log 0 – 1 Amp Logarithmic Volts out = log(current) + 8.0V P Log 1E-4 – 1E-10 Logarithmic Volts out = log(pressure) + 10.0V 1V per 1uA 0 – 10uA 1uA per Volt 1V per 10uA 0 –...
MPCe/LPCe Users Manual About Menu The about menu shows Gamma Vacuum contact information and installed software revision. Revision information may be required for service or support from Gamma Vacuum. The Required Loader indicates the version of the bootloader that the software expects to be present. Contact Gamma if a different version is loaded than is shown on this screen.
MPCe/LPCe Users Manual Diagnostic Menu The diagnostic menu provides screens for calibrating and determining historical events recorded in the event log. Memory information is also provided for service/support diagnostic information. Calibrate Supplies The controller can be calibrated to remove any electrical noise in the system. This provides a more accurate current measurement given all site specific parameters that may be different than those observed during production.
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MPCe/LPCe Users Manual Event Log The Event Log stores information whenever a significant “event” occurs. The log contains up to 50 events. When the buffer is full, the earliest event is erased to store a new event. The <- and -> buttons navigate from one event to another.
MPCe/LPCe Users Manual Set Points Menu The set point menu displays a list of all 8 available set points. From this menu, the mode, on point and off point can be seen as well as a pull down menu for selecting the set point to be edited. Pressing edit will open the respective edit set point parameters screen.
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MPCe/LPCe Users Manual • When the off point value is set to 0.1e-10 the off point value will be ignored and the relay will remain active. • The pressure values are stored in the units that are set up in the system menu. To edit the on or off point, press the edit button.
110 or 220-230 volts. This information is available on the serial number block of the controller and is configured in the part number. Gamma Vacuum places a label in proximity to the J507 input stating the wired input voltage upon shipment.
This section lays out a standard protocol for use on any future Gamma Vacuum instruments that use the standard, and makes recommendations regarding hardware design in areas where software performance may be affected.
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RS-232 lines are typically limited to between 15 and 30 meters (50 - 100 ft.). RS-422 is possible for Apple’s Macintosh computers which utilizes this protocol. Protocol configuration is accomplished by DIP switch settings completed by Gamma Vacuum. Maximum operating baud rate is determined by cable length and the environment near the cable. External noise sources and line loss degrade the signal.
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MPCe/LPCe Users Manual Field Size Comment 1. START character 1 character (byte) ASCII character is ‘~’ (TILDA) Start is the first byte in the command packet and tells remote controllers to start decoding a message. It should be implemented as a #define, so that it can be changed if necessary. As a #define, the character is rarely changed because it is hard coded into the MPC.
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MPCe/LPCe Users Manual allowed time frame or if the checksum does not match, the timer is disabled, the packet is discarded, and the mode is reset back to MONITOR. Once a command packet is received, the mode changes to RESPOND. The only way the controller can get to a RESPOND is by receiving 2.1.
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MPCe/LPCe Users Manual Field Size Comment 1. ADDRESS of unit 2 hex characters Range 00 through FF This field is filled in with the hexadecimal representation of the integer address of the unit. The range provides 255 unique addresses. The controlling computer will use this field to determine that the correct remote unit is responding.
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MPCe/LPCe Users Manual RS 232/422/485 General Commands Description Response Data Field Data/Response Interpretation Command MODEL NUMBER, DIGITEL MPC A description of the controller VERSION, FIRMWARE X.X.nn X.X is the numerical revision level for major changes and n is an alpha Firmware revision level character for minor changes MASTER RESET,...
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GET COMM MODE “N” N is the mode 0 = Local Returns current 1 = Remote communication mode. 2 = Full RS232/422/485 DIGITEL MPCe/LPCe Supply Specific Commands Description Response Data Field Data/Response Interpretation Command READ CURRENT, “1” or “2” X.XE-X AMPS 1 or 2 indicates the supply.
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MPCe/LPCe Users Manual Description Response Data Field Data/Response Interpretation Command GET SUPPLY STATUS “1” or “2” WAITING TO START 1 or 2 indicates the supply XX is the pump error code STANDBY SAFE-CONN RUNNING COOL DOWN XX PUMP ERROR XX SAFE-CONN XX RUNNING XX INTERLOCK XX...
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MPCe/LPCe Users Manual CRC Checksum Error The following is an example of the CRC checksum calculation. 1. The response from the controller to command 01 is: 00 OK 00 DIGITEL MPC DC 2. The table below gives the values of the response. 3.
MPCe/LPCe Users Manual Set Point/Analog Output, J104 J104 is a 37-pin, female Sub-D connector that provides connectivity for the MPCe’s or LPCe’s 8 set point signals and 4 voltage/current analog output signals. Set Point Signals Analog Output Signals Set Point 1 (Relay) Common HV1 On Indicator (5V) 500 mA, 28V, max.
The Remote TSP/NEG Controller requires a 15-pin Sub-D connector to facilitate communications between the MPCe and Remote TSP/NEG Controller. This connection is made using a 15-pin Sub-D cable available from Gamma Vacuum. NOTE: Details of the TSP/NEG option are available in the Remote TSP Controller Manual.
Gamma Vacuum warrants to the Buyer that the equipment sold is new equipment, unless previously stated, and is, at the time of shipment to Buyer from Gamma Vacuum, free from defects in material and workmanship. As Buyers sole exclusive remedy under this warranty, Gamma Vacuum agrees to either repair or replace, at Gamma...
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Statements made by any person, including representatives of Gamma Vacuum, which are inconsistent or in conflict with the terms of this warranty shall not be binding upon Gamma Vacuum unless reduced to writing and approved by an officer of Gamma Vacuum.
In the event a product requires service, exchange, or return, a Return Material Authorization (RMA) number must be obtained from Gamma Vacuum prior to shipment. RMA numbers can be obtained by calling the Gamma Vacuum toll-free number. The RMA process will be expedited if any of the following information can be provided: •...
Return Material Authorization Form Thank you for taking the time to complete this form. Please complete this form in word and return to Gamma Vacuum in word, Adobe Acrobat format (.pdf), or via fax. The “tab” key moves between fields. Digital signatures are acceptable.
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