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Mercury 845532A1 Installation

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845532A1, 845532A02, 845630A1, and
845630A02
ACTUATOR KITS
Installation

Preparation (All Models)

NOTE: Examples in these instructions depict installation on the starboard side of the
plate.
1. Determine which side of the upper mounting plate to attach the cable.
2. Remove the plug from the plate.
90-845578001 JANUARY 2004
a
a -
Plug
b -
Lower cylinder mounting pin
a
b
3354
© 2007 Mercury Marine
Page 1 / 5

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Summary of Contents for Mercury 845532A1

  • Page 1 845532A1, 845532A02, 845630A1, and 845630A02 ACTUATOR KITS Installation Preparation (All Models) NOTE: Examples in these instructions depict installation on the starboard side of the plate. 1. Determine which side of the upper mounting plate to attach the cable. 2. Remove the plug from the plate.
  • Page 2 4. Remove the lower cylinder mounting pin and replace with the actuating pin. 5. Tighten the inner locknut to the shoulder of the actuating pin. Actuating Pin Installation (845532A1 and 845630A1 Kits Only) Install the outer locknut on the actuating pin and torque to the specified value.
  • Page 3 ACTUATOR KITS Actuating Pin Installation (845532A02 and 845630A02 Kits Only) 1. Insert two rubber bushings, tapered edge first, into the rod end of the tab cylinder. 3373 Tapered rubber bushing Tab cylinder rod end 2. Place the rod end between the plate ribs. 3.
  • Page 4 ACTUATOR KITS 3. Install a teleflex 3300 hp or equivalent through the transom and cable grip. 4. Thread the cable end on the cable. 5. Tighten the locknut. 3357 Cable end Cable Locknut Cable grip Tube Ref. No. Description Where Used Part Number Marine Sealer Transom through holes and around the actuator cable Obtain Locally 6.
  • Page 5 Products of Mercury Marine Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser, Mercury Racing, Mercury Precision Parts, Mercury Propellers, Mariner, Quicksilver, #1 On The Water, Alpha, Bravo, Pro Max, OptiMax, Sport-Jet, W6250 Pioneer Road K-Planes, MerCathode, RideGuide, SmartCraft, Zero Effort, M with Waves logo, Mercury with Waves logo, and SmartCraft logo are all registered trademarks of Brunswick Corporation.

This manual is also suitable for:

845532a02845630a1845630a02

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