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Related Manuals for Henkel BONDERITE E-CO Series
Summary of Contents for Henkel BONDERITE E-CO Series
- Page 1 E-CO Level Control, 120 VAC, One, Two, Three, and Four Points Operating Manual...
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Page 3: Table Of Contents
Table of Contents 1 Please Observe the Following ........................1 1.1 Emphasized Sections ..........................1 1.2 For Your Safety ............................1 1.3 Unpacking and Inspection ........................2 1.4 Items supplied ............................2 1.5 Features ................................ 2 2 Description ................................3 3 ... - Page 4 7.1 Master Air Pressure Switch .......................... 16 7.2 Master Air Pressure Regulator/Filter ......................17 7.3 Flow Regulator ..............................17 7.4 Differential Pressure Switch ........................18 8 Accessories and Spare Parts ......................... 19 9 Diagrams ................................20 9.1 2251341 REV - E-CO Level MSTR 1 PT - electrical ................. 20 9.2 ...
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Page 5: Please Observe The Following
Observe general safety regulations for the handling of chemicals such as Bonderite ® products. Observe the manufacturer’s instructions as stated in the Safety Data Sheet. While under warranty, the unit may be repaired only by an authorized Henkel service representative. -
Page 6: Unpacking And Inspection
Unpacking and Inspection Carefully unpack the Bonderite E-CO Level Control and examine the items contained in ® the carton. Inspect the unit for any damage that might have occurred in transit. If such damage has occurred, notify the carrier immediately. Claims for damage must be made by the consignee to the carrier and should be reported to the manufacturer. -
Page 7: Description
Assures an adequate and consistent concentration of operating chemicals when used as part of a Henkel Automatic Process Control System, aiding in uniform quality of coating and treatment. o Saves in unnecessary use of water and excess manpower usage to perform the consistent checking and adjusting of solution levels. -
Page 8: Technical Data
A shutdown or loss of sufficient plant air will cause an automatic shutdown of the Henkel Level Control System electrical circuit. The loss of plant air may easily be alarmed by a warning signal which can be supplied as an option. -
Page 9: General Arrangement
3.3 General Arrangement Depicted is a four-point master level control unit to show the general arrangement of the level control system features. Configurations and numbers of components will vary based on level controller model. 1. Indicator lights (lined up vertically) 2. -
Page 10: Installation
If any shipping damage is found DO NOT USE THE EQUIPMENT – return it to your supplier immediately. A simple Henkel Level Control System would consist of a Master Level Control Assembly (required) on the first process tank, with each subsequent tank utilizing a Standard Level Control Assembly. -
Page 11: Electrical
Automatic Control System Panel. Since all Henkel Automatic Control Systems are custom designed to meet specific customer needs, terminal wiring will vary. Please consult the system print package supplied to your company. Electrical Input Power Wiring Wiring the Level Control units must be performed by qualified personal. -
Page 12: Air Probe
Air Probe Supplier The immersion air probe, is to be supplied by the customer or installation contractor. Diameter and Length The immersion probe shall be at a minimum 1” NPT pipe and be of sufficient length to extend 6” below the minimum liquid level test point. Material The probes should be the same material as the treatment tanks. -
Page 13: Solenoid Valves
Level Control Probe Details Solenoid Valves Solenoid valves are electrically activated by the Henkel Level Control installed at each tank to maintain the desired level. A “Y” strainer shall be installed in the upstream side of the solenoid valve, and the discharge of the valve should not protrude below the liquid level of the tank. -
Page 14: Operation
Two-point level control unit can be reconfigured as a special for operations requiring a “Control Point” and “High Level Alarm”. Inquire about this option with your Henkel representative. 5.2 Adjusting Master Air Pressure Switch The master air pressure switch changes state based on the set and reset point adjustment. -
Page 15: Adjusting Regulator Pressure On Master Level Control
Adjustment of this pressure switch should be made with the power off and appropriate lock-out tag-out measures. The adjustment is made using the adjustment wheel located in the center of the pressure switch. Approximate pressure setting can be determined by the markings on the pressure switch calibration scale. - Page 16 level responsiveness. The minimum flow rate of 0.9 SCFH (adjusting screw seated) can be satisfactory. If the process tank can have rapid level fluctuations and/or there is much air volume in the system, the 0.9 SCFH may not have the desired speed of response. Increasing the bubble rate produces quicker responsiveness to the process tank level changes.
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Page 17: Adjusting Air Differential Pressure Switch For Level
5.4 Adjusting Air Differential Pressure Switch for Level The Henkel Level Controllers have one to four internal differential pressure switches, depending on model. Adjustment of the differential pressure switch set points are done the same. Internal springs of the pressure switches may vary for different process tank level depths. -
Page 18: One Point Level Control For Low Level Shut-Off For Drums, Totes, Or Day Tanks
Adjust the Level Set Point (General Procedure) 1. Turn the adjustment screw clockwise until seated. 2. Turn the adjustment screw counterclockwise 5 complete turns. 3. Fill tank to desired switch level (with recirculating pumps on, if present). 4. Turn adjustment screw slowly until the lamp changes state: a. -
Page 19: Troubleshooting
Troubleshooting Before proceeding with any repair or maintenance operation disconnect and turn off electric and air supplies from the equipment, and discharge any stored energy. Type of Malfunction Possible Causes Correction Main Air Supply Off Turn on Main Air Supply Check filter bowl for fluid –... -
Page 20: Care And Maintenance
Care and Maintenance Before proceeding with any repair or maintenance operation disconnect and turn off electric and air supplies from the equipment, and discharge any stored energy. 7.1 Master Air Pressure Switch Ensure proper operation of the pressure switch, periodically cycle the switch by adjusting the air pressure. -
Page 21: Master Air Pressure Regulator/Filter
7.2 Master Air Pressure Regulator/Filter Regulator Loss of pressure or erratic regulation is due to dirt in the disk area of the regulator. To clean the disk area, shut off and depressurize air then disassemble the regulator. Use household soap to clean the parts and use compressed air to blow out the body. -
Page 22: Differential Pressure Switch
needle) to clean the needle port. Replace the needle and reset the desired flow rate. See image to right for location of cleaning wire. If the clog persists, it may be necessary to perform a thorough cleaning. Front of Level Control Adjustment Needle &... -
Page 23: Accessories And Spare Parts
Accessories and Spare Parts Operating Approximate Approximate Part Number Description range, Dead Band at Dead Band at Inches W.C. MIN. Set point MAX. Set Point Level Control, Air Flow Pressure 8907229 Switch, Differential Not Specified Spring Color, Air Flow 0.15 to 0.5 0.05 0.05 Pressure Switch, Differential... -
Page 24: Diagrams
Diagrams 2251341 REV - E-CO Level MSTR 1 PT - electrical 2250048 REV - E-CO Level STD 1 PT - electrical... -
Page 25: 2251340 Rev - E-Co Level Mstr 2 Pt - Electrical
2251340 REV - E-CO Level MSTR 2 PT - electrical... -
Page 26: 2251339 Rev - E-Co Level Std 2 Pt - Electrical
2251339 REV - E-CO Level STD 2 PT - electrical... -
Page 27: 8907225 Master Level Control Three Point - Electrical
8907225 Master Level Control Three Point - electrical... -
Page 28: 8907224 Standard Level Control Three Point - Electrical
8907224 Standard Level Control Three Point - electrical... -
Page 29: 8907227 Master Level Control Four Point - Electrical
8907227 Master Level Control Four Point - electrical... -
Page 30: 8907226 Standard Level Control Four Point - Electrical
8907226 Standard Level Control Four Point - electrical... -
Page 31: Level Control Standard And Master Installation Drawing 8907228
Level Control Standard and Master Installation Drawing 8907228... -
Page 32: 10 Warranty
In the event of unauthorized modification of the Products including, where products, parts or attachments for use in connection with the Products are available from Henkel, the use of products, parts or attachments which are not manufactured by Henkel, no claim shall be allowed. - Page 33 Deutchland www.equipment.loctite.com ® and ™ designate trademarks of Henkel Corporation or its affiliates. ® = registered in the U.S. and elsewhere. © Henkel Corporation. All rights reserved. Data in this operation manual is subject to change without notice. Manual P/N: 8905238 , Rev -, Date: 09/08/2017...
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