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Summary of Contents for ALL POWER AMERICA G1200
- Page 1 Portable Generator G1200 OWNER’S MANUAL MODEL NO.
- Page 2 VOIDING OF YOUR WARRANTY. ALL POWER AMERICA WILL NOT BE LIABLE FOR by 40 CFR 90 and which are produced during the model year stated on this certificate.
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Page 3: Table Of Contents
Parts Included ............11 PRE-OPERATION ............11 CONSUMER INFORMATION ........38 Add Engine Oil ............11 Identification Number Records ....... 38 Add Fuel ............11 - 12 LIMITED WARRANTY ..........39 Grounding ............... 12 Pre-Operation Check ..........12 ALL POWER™ G1200 GENERATOR | 3... -
Page 4: Safety Information
Gasoline is extremely flammable and is explosive under certain conditions. Keep out of reach of children. 4 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com... -
Page 5: Power Output
ALL POWER™ G1200 GENERATOR | 5... -
Page 6: Personal Safety
6 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com... -
Page 7: General Use And Care
“Do not use” until repaired. maintenance performed by unqualified contractor. personnel could result in a risk of injury. • Check for misalignment or binding of moving parts, breakage of parts, and any ALL POWER™ G1200 GENERATOR | 7... -
Page 8: Mechanical
• Always make sure the power switch is in such a load. its OFF position. Disconnect the spark plug wire, and allow the engine to 8 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com... -
Page 9: Chemicals
• Avoid body contact with fuels, oils, and • Use a ground (earth) lead with the correct lubricants used in the generator. current capacity, and a diameter of 0.12 mm If swallowed, seek medical treatment (0.005 in). ALL POWER™ G1200 GENERATOR | 9... -
Page 10: Components
6. Recoil Starter 3. Terminals 2. Fuel Cap 7. Oil Drain Plug 7. DC Breaker 3. Fuel Tank 8. Engine On/Off Switch 4. 120V Receptacle 4. Choke Lever 9. Control Panel 5. Air Filter 10 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com... -
Page 11: Assembly
Fold each side flat on the minimum octane rating of 85. ground to provide a surface area. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. ALL POWER™ G1200 GENERATOR | 11... -
Page 12: Grounding
3. Check the engine’s fuel gauge for the • Do not overfill the fuel tank. amount of unleaded gasoline in the • Do not light cigarettes or smoke when fuel tank. Refuel if necessary. filling the fuel tank. 12 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com... -
Page 13: Operation
When the engine is not in use, leave the the engine warms up. fuel valve in the OFF position to prevent carburetor flooding and to reduce the 7. Plug in device(s). possibility of fuel leakage. ALL POWER™ G1200 GENERATOR | 13... -
Page 14: Powering 120 Volt Ac Tool And Equipment
3. Disconnect all electrical powered tools 2. Connect the power cord of a 12V DC and equipment from the generator’s powered tool or equipment to the 120 volt AC dual outlets. DC Terminals. 14 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com... -
Page 15: Maintenance
• Check for damage. £ Starting System • Check recoil starter operation. £ Decarbonization • Check more frequently (than 12mos), if necessary. £ Fittings / Fasteners • Check all fittings and fasteners; correct, if necessary. £ ALL POWER™ G1200 GENERATOR | 15... -
Page 16: Inspection, Cleaning And Maintenance
7. Reinstall the spark plug inspection cover Clean the spark plug with a wire brush if and tighten the cover screw. it is to be reused. 16 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com... -
Page 17: Checking/Replacing The Oil
Do not throw it in the trash or pour it point solvent. AIR CLEANER ELEMENT on the ground. ALL POWER™ G1200 GENERATOR | 17... -
Page 18: Storing The Generator
(b) Turn the fuel lever to OFF. lines to the frame of the generator. to protect it from internal corrosion. (c) Tighten the carburetor screw, close the fuel valve lever and access door. 18 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com... -
Page 19: Troubleshooting Your Generator
2. Poor connection or detective cord set 2. Check cord connection. Replace defective cord set. 3. Connected electrical appliance/ 3. Check electrical appliance/equipment from the generator. Have equipment is defective appliance serviced by qualified repair facility. ALL POWER™ G1200 GENERATOR | 19... -
Page 20: Specifications
0.42 quart (0.4 liter) EPA Approved Noise Level 65 dB Type Unleaded Gasoline Capacity 1.32 Gallons Fuel Running Time 9 hours (approx.) @ 1/2 Load Fuel Gauge Included Weight Approximate Weight 63 lbs. 20 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com... -
Page 21: Notes
OWNER’S MANUAL | NOTES NOTES ALL POWER™ G1200 GENERATOR | 21... -
Page 22: Parts List
OIL SEAL G1800-A-03-JD BEARING 6203 G1800-A-04-JD CRANKCASE GASKET G1800-A-05-JD DRAIN BOLT G1800-A-06-JD WASHER G1800-A-07-JD DOWEL PIN G1800-A-08-JD BEARING 6203 G1800-A-09-JD CRANKCASE COVER G1800-A-10-JD OIL LEVEL CAP ASSY. G1800-A-11-JD FLANGE BOLT G1800-A-12-JD "O" RING 22 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com... - Page 23 G1800-B-03-JD FLANGE BOLT G1800-B-04-JD HEAD COVER COMP G1800-B-05-JD HEAD COVER COMP G1800-B-06-JD BOLT M6 X 90 G1800-B-07-JD FLANGE BOLT G1800-B-08-JD BOLT M6 X 90 G1800-B-09-JD CYLINDER HEAD ASSY. G1800-B-10-JD CYLINDER HEAD GASKET G1800-B-11-JD DOWEL PIN ALL POWER™ G1200 GENERATOR | 23...
- Page 24 G1800-C-05-JD PINION G1800-C-06-JD CONNECTING ROD COVER G1800-C-07-JD FLANGE BOLT G1800-C-08-JD FIRST PISTON RING G1800-C-09-JD SECOND PISTON RING G1800-C-10-JD OIL RING GUIDE SLOT G1800-C-11-JD SPRING G1800-C-12-JD PISTON G1800-C-13-JD PISTON PIN CLIP G1800-C-14-JD PISTON PIN 24 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com...
- Page 25 G1800-D-14-JD ROCKER RING G1800-D-15-JD ROCKER SEAT G1800-D-16-JD ROCKER ARM SHAFT APA PART # DESCRIPTION G1800-D-17-JD ADJUSTERS SCREW G1800-D-01-JD PIN A G1800-D-18-JD EXHAUST ROCKER G1800-D-02-JD SPRING G1800-D-19-JD NET M6 G1800-D-03-JD PIN B G1800-D-20-JD INTAKE ROCKER ALL POWER™ G1200 GENERATOR | 25...
- Page 26 OWNER’S MANUAL AIR CLEANER APA PART # DESCRIPTION G1800-E-01-JD BOLT G1800-E-02-JD FILTER COVER G1800-E-03-JD AIR CLEANER ELEMENT G1800-E-04-JD HOLD RACK G1800-E-05-JD NET M6 G1800-E-06-JD FILTER SEAT G1800-E-07-JD GASKET G1800-E-08-JD CARBURETOR ASSY. G1800-E-09-JD CARBURETOR PIPE 26 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com...
- Page 27 G1800-F-06-JD FLOAT CHAMBER BODY G1800-F-07-JD GASKET G1800-F-08-JD FLOAT CHAMBER BODY G1800-F-09-JD GASKET G1800-F-10-JD BOLT G1800-F-11-JD SPRING G1800-F-12-JD PILOT SCREW G1800-F-13-JD NEEDLE ASSEMBLY G1800-F-14-JD MAIN JET G1800-F-15-JD PILOT JET G1800-F-16-JD BOLT G1800-F-17-JD SPRING G1800-F-18-JD BOLT ALL POWER™ G1200 GENERATOR | 27...
- Page 28 G1800-G-02-JD NUT M6 G1800-G-21-JD GOVERNOR SLIDER G1800-G-03-JD PLATEN G1800-G-22-JD FLYWEIGHT G1800-G-04-JD SPRING WASHER G1800-G-23-JD ADJUST SPEED GEAR G1800-G-05-JD HANDLE G1800-G-24-JD WASHER G1800-G-06-JD WASHER G1800-G-25-JD FLYWHEEL SHAFT G1800-G-07-JD SHAFT G1800-G-26-JD ADJUST PEED GEAR SHAFT 1 28 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com...
- Page 29 OWNER’S MANUAL | PARTS IGNITION FLYWHEEL APA PART # DESCRIPTION G1200-H-01-JD STRING FRAME G1200-H-02-JD STOPPING PROTECTIVE WIRES G1200-H-03-JD IGNITION COIL ASSY. G1200-H-04-JD FLANGE BOLT G1200-H-05-JD SPARK PLUG G1200-H-06-JD G1200-H-07-JD FLYWHEEL ALL POWER™ G1200 GENERATOR | 29...
- Page 30 G1200-I-12-JD FLYWHEEL COVER G1200-I-13-JD NUT G1200-I-14-JD STARTER PULLEY G1200-I-15-JD BEHIND COVER G1200-I-16-JD BOLT G1200-I-17-JD FRONT COVER APA # DESCRIPTION QTY G1200-I-18-JD AIR SHROUD G1200-I-19-JD BOLT G1200-I-01-JD HANDLE G1200-I-20-JD RECOIL STARTER ASSY G1200-I-02-JD BOLT 30 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com...
- Page 31 OWNER’S MANUAL | PARTS MUFFLER SYSTEM ASSY. APA PART # DESCRIPTION PART # G1200-N-01-JD MUFFLER BODY JF3000-N-01 ALL POWER™ G1200 GENERATOR | 31...
- Page 32 FRONT COVER G1200-J-02-JD ROTOR G1200-J-03-JD BOLT (M8 X 185) G1200-J-04-JD STATOR G1200-J-05-JD STATOR G1200-J-06-JD BOLT (M6 X 105) G1200-J-07-JD REAR COVER G1200-J-08-JD BUSH ASSY G1200-J-09-JD AVR. G1200-J-10-JD TAPPING SCREW G1200-J-11-JD GENERATOR COVER G1200-J-12-JD BOLT 32 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com...
- Page 33 APA PART # DESCRIPTION G1200-K-01-JD FLANGE BOLT (M6 X 12) G1200-K-02-JD FLANGE NUT (M8) G1200-K-03-JD SPRING RETAINER G1200-K-04-JD PLATEN SPRING G1200-K-05-JD STARTER RATCHET G1200-K-06-JD RETURN SPRING G1200-K-07-JD RECOIL STARTER REEL G1200-K-08-JD RECOIL STARTER SPRING ALL POWER™ G1200 GENERATOR | 33...
- Page 34 FUEL FILLER CAP COMP G1200-B-02-JD FUEL FILTER G1200-B-03-JD FUEL TANK COMP G1200-B-04-JD FUEL RESTRAIN VALE ASSY G1200-B-05-JD FLANGE BOLT G1200-B-06-JD FLANGE BOLT G1200-B-07-JD CONTROL BOX RUBBER G1200-B-08-JD OVERFLOW VALVE G1200-B-09-JD FUEL TUBE G1200-B-10-JD TUBE CLIP 34 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com...
- Page 35 CONTROL BOX ASSY. APA PART # DESCRIPTION PART # G1200-Q-01-JD CONTROL PANEL COMP G1200-Q-02-JD ENGINE SWITCH ASSY. G1200-Q-03-JD OIL ALERT LAM G1200-Q-04-JD DC BREAKER G1200-Q-05-JD TERMINAL G1200-Q-06-JD 120V RECEPTACLE G1200-Q-07-JD AC BREAKER G1200-Q-08-JD EARTH TERMINAL SCREW ALL POWER™ G1200 GENERATOR | 35...
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Page 36: Notes
NOTES | OWNER’S MANUAL NOTES 36 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com... - Page 37 OWNER’S MANUAL | NOTES NOTES ALL POWER™ G1200 GENERATOR | 37...
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Page 38: Consumer Information
DATE OF PURCHASE PLACE OF PURCHASE Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Call our Customer Care Center Toll Free at: 1-888-896-6881 38 | ALL POWER™ G1200 GENERATOR www.allpoweramerica.com... -
Page 39: Limited Warranty
NOT return item to the retailer. The product must be or alterations. evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized Warranty Service • Repair and transportation costs of merchandise Center call 888.896.6881. determine not to be defective. ALL POWER™ G1200 GENERATOR | 39... - Page 40 ©2014 All Power America...
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