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ALL POWER AMERICA APG3002 Owner's Manual

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  • Page 3: Safety Guidelines - Definitions

    Owner’s Manual Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED.

  • Page 4: Carbon Monoxide

    3.5KW Generator Carbon Monoxide When this tool is running, ensure that the area is well ventilated. Never run the engine in an enclosed area. Run the engine in an open area or with an exhaust evacuation system in an enclosed area. WARNING! THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO DEATH.

  • Page 5: Hot Components

    Owner’s Manual General Precautions (cont’d) Gasoline and Oil (cont’d) Excessive buildup of unburned fuel gases in the exhaust system can create a potentially explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the gases to dissipate before attempting to restart the generator.

  • Page 6: Electrical Safety

    3.5KW Generator Electrical Safety Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Grounding provides a low-resistance path to carry electricity away from the user inthe event of an electrical malfunction.

  • Page 7: Personal Safety

    Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) Before servicing equipment powered by the generator, disconnect the equipment from its power input. Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.
  • Page 9 Owner’s Manual General Precautions (cont’d) Installation Ensure installation meets all applicable safety, and local and national electrical codes. Have installation performed by a qualified, licensed electrician and building contractor. All electrical work, including the earth-ground connection, should be completed by a licensed electrician. Any separate fuel storage or generator supply facility must be built or installed in full compliance with all relevant local, state, and federal regulations.
  • Page 10 3.5KW Generator General Precautions (cont’d) Mechanical Always make sure the power switch is in its “OFF” position. Disconnect the spark plug wire, and allow the engine to completely cool before carrying out maintenance. Check for damaged parts. Before using the generator, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.

  • Page 11: Extension Cord

    Owner’s Manual General Precautions (cont’d) Noise Prolonged exposure to noise levels above 85 dBA is hazardous to hearing. Always wear ANSI approved ear protection when operating or working around the Generator when it is running. Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: NameplateAmps (@...

  • Page 12: Wheel Assembly

    3.5KW Generator Assembly (cont’d) Wheel Assembly Perform the following tasks to install the heavy duty wheels onto the generator assembly(s s ee Fig.2 Fig.3 ): 1. Insert axles through brackets located on frame at bottom of generator and twist the mounting nuts onto each end of axle. 2.
  • Page 13 Owner’s Manual Fig1 sub-assembly components: 1 Handle 1Handle Mounting Bolt/Nut-M8 Fig2 sub-assembly components: 2 Wheel Axles 2 spring washer Fig3 sub-assembly components: 2 Heavy Duty Wheels 2 Wheel Axle Mounting Nuts-M16 Fig4 sub-assembly components: 2 Support V-Legs 4 V-Leg Mounting Bolts /Nuts-M6...
  • Page 15 3.5KW Generator General Parts Listing(Fig.A) This list is provided for reference purposes only. All repairs and part replacement should be performed by a qualified technician. Some parts may not be available as single replacements.
  • Page 16 Owner’s Manual General Parts Listing (cont’d) Item Qty. Item Qty. Bolt w/Lock Bolt M4x16 Washer M6x12 Engine Power Cable Sheath Switch AC Protector Bolt M8x242 Voltage-on button Bolt M6x172 DC outlet Bolt M5x20 120/240V Outlet ConnectionBoard 1 V-leg support Nut (M5) V-leg cushion Stator Wheel Axle...
  • Page 17 3.5KW Generator General Parts Listing (cont’d) Item Qty. Item Qty. Spacer 120V outlet Rub Washer Indicator Bushing Grounding bolt Fuel Valve Wheel Frame Handle grip Contol board Rubber mount Engine Voltage-selector...
  • Page 18 Owner’s Manual Engine Parts Listing (Fig. B) This list is provided for reference purposes only. All repairs and part replacement should be performed by a qualified technician. Some parts may not be available as individual replacements.
  • Page 19 3.5KW Generator Engine Parts Listing (cont'd) Item Qty. Item Qty. Muffler Carburetor Assembly Cylinder Head Air Cleaner Case Bolt Cylinder Head Air Cleaner Seal Cover Bolt Cylinder Head Air Cleaner Cover Separator Lock Nut Air Cleaner Cover Adjusting Screw Air Cleaner Element Rocker Arm Bolt M6...
  • Page 20 Owner’s Manual Engine Parts Listing (cont’d) Item Qty. Item Qty. Exhaust Pipe Starting Case Stud Assy. Spark Plug Spiral Spring Valve Guide Starting Wheel Valve Spring Circlip Rocker Shaft Starting Ratchet Circlip Valve Stem Friction Plate Protector Screw Cylinder Head Cover Cover Packing Governor Spring...
  • Page 21 3.5KW Generator Engine Parts Listing (cont’d) Item Qty. Item Qty. Plug M10x15 Camshaft Assy. Plug Washer Locating Pin Oil Alert Oil Seal Bolt (M6) Connecting Rod Bolt Crankshaft Connecting Rod Crankshaft Gear Connecting Rod Oil Dipstick Piston Oil Dipstick Seal Compression Ring Ring I...

  • Page 23: Support And Mounting

    3.5KW Generator Installation (cont’d) Support and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.

  • Page 24: Operation

    Owner’s Manual Operation Note: The parts listings above are helpful for locating the controls mentioned below. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH APPROXIMATELY ¾ (0.63) QUART OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL.

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