Related Manuals for AETNAGROUP ROBOPAC COMPACTA 400
Summary of Contents for AETNAGROUP ROBOPAC COMPACTA 400
- Page 1 COMPACTA 400 - 620 - 960 M Serial number USE AND MAINTENANCE MANUAL ROTATING RING BAND WRAPPING MACHINE Instructions manual code 3710305395 English Edition November 2007...
- Page 3 Dichiarazione “CE” di conformità EG-Verklaring van overeenstemming (Direttiva 98/37 CE allegato II tipo A) (Richtlijn 98/37 EG bijlage II type A) ROBOPAC s.a. dichiara che la macchina per uso artigianale e ROBOPAC s.a. verklaart dat de machine die bedoeld is voor industriale, identificabile dai riferimenti in calce, è...
- Page 4 “CE” atbilst bas apliecin jums ES vyhlásenie o zhode (Eiropas Savien bas direkt vas 98/37 CE pielikums II tips A) (Smernica 98/37 ES príloha II. typ A) mums ROBOPAC s.a. apliecina, ka amatnieciskai un Akciová spolo nost’ ROBOPAC s.a., identifikovate ná pod a r pnieciskai izmantošanai paredz ta maš...
- Page 5 COMPACTA 400 - 620 - 960 M Warranty conditions Robopac S. A. pledges, within the limits described herein, to replace or repair, at no charge, the parts that become defective during the 12 (twelve) months following the date indicated on the company’s shipping documents.
- Page 7 ITALIANO NEDERLANDS De voor U liggende handleiding is bedoeld als een praktische gids voor La realizzazione di questo manuale intende essere una guida pratica per l’utilizzo corretto e sicuro della macchina nonché per una sua razionale het correcte en veilige gebruik van de machine, alsook voor een manutenzione.
- Page 8 La riproduzione, la divulgazione e l'utilizzazione parziale o totale di questo documento, con qualsiasi mezzo, non sono consentite senza qualsiasi mezzo, non sono consentite senza il preventivo consenso scritto della titolare dei http ://www.aetnagroup.com il preventivo consenso scritto della titolare dei diritti. Eventuali infrazioni saranno perseguite nei modi e nei tempi previsti dalla legge - diritti.
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Page 9: Table Of Contents
COMPACTA 400 - 620 - 960 M TABLE OF CONTENTS Index of sections page TABLE OF CONTENTS ......................GENERAL INFORMATION ....................... TECHNICAL INFORMATION ....................SAFETY INFORMATION ......................LOAD AND TRANSPORT INSTRUCTIONS ................ADJUSTMENT INFORMATION ....................INFORMATION ON USE ......................MAINTENANCE INFORMATION ..................... TROUBLESHOOTING INFORMATION ................... - Page 10 COMPACTA 400 - 620 - 960 M LIST OF ESSENTIAL SPARE PARTS ..................MACHINE CLEANING ....................... MACHINE CONDITIONS ....................MACHINE DISPOSAL ....................... MACHINE GENERAL DESCRIPTION ................MACHINE INSTALLATION ....................MACHINE INSULATED FROM ENERGY SOURCES ............MACHINE ON ........................MACHINE OPERATION PREPARATION ................MACHINE READY FOR THE CYCLE ................
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Page 11: General Information
COMPACTA 400 - 620 - 960 M GENERAL INFORMATION AIM OF THE MANUAL This manual is an integral part of the machine and has been produced by the manufacturer in order to furnish necessary information to those that are authorised to interact with it. In addition to adopting good use techniques, the recipients must carefully read and strictly apply this information. -
Page 12: Attached Documentation
COMPACTA 400 - 620 - 960 M ATTACHED DOCUMENTATION The indicated documentation is given to the customer along with this manual. Wiring diagram and list of components. Spare parts catalogue. Manuals of installed commercial devices (if necessary for machine use). MODES OF REQUESTING FOR ASSISTANCE Please refer to authorised service centres for any need. -
Page 13: Technical Information
COMPACTA 400 - 620 - 960 M TECHNICAL INFORMATION MACHINE GENERAL DESCRIPTION The above mentioned machine is a stretch fi lm banding machine intended to spiral wrap products of varying size and shape. Readily available reel of stretch fi lm are used for wrapping. Wrapping is performed by combining stretch fi... - Page 14 COMPACTA 400 - 620 - 960 M WORKING CYCLE The machine can operate in two different ways: – band wrapping with a preset number of wraps (3, 4 o 5); – continuous wrapping with unlimited number of wraps. The fi rst type of wrapping occurs with a simple impulse start of the START pedal. The second type of wrapping occurs by keeping the START pedal pressed.
- Page 15 COMPACTA 400 - 620 - 960 M SAFETY DEVICES Danger - Caution The safety devices must be periodically checked to ensure that they are working properly. The machine is equipped with safety devices designed to guarantee the greatest possible degree of safety and protection for the operator: A.
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Page 16: Description Of The Electrical Devices
COMPACTA 400 - 620 - 960 M SIGNAL POSITION The fi gure illustrates the position of the safety si- gnals. Their meaning is explained in “Information and safety signals”. Important Check that the plates are clearly readable, and, if necessary, replace them with new ones that shall be positioned in the same places as pre- viously. - Page 17 COMPACTA 400 - 620 - 960 M TECHCNICAL SPECIFICATIONS Compacta Voltage: 230/400 V 1Ph/3Ph + N + PE 50/60Hz Installed power 1,1 kW Absorption: Electrical system protection: IP54 Rotating ring speed (Maximum): 150 rpm 110 rpm 70 rpm Weight 170 kg 190 kg 230 kg Belt driven ring rotation...
- Page 18 COMPACTA 400 - 620 - 960 M Film D. max reel diameter 200 mm d. internal reel diameter 76 mm d. optional 50 mm L. width 50-125 mm fi lm thickness 17-50 m R05008005 Machine dimensions: H’ 07080305 Machine 1000 1206 1546 1353...
- Page 19 COMPACTA 400 - 620 - 960 M SURROUNDING AREAS A) Operator station B) Sorrounding area. C) Product outfeed area 07080307 These areas must be suitably sized to the product being processed NOISE LEVEL While working, the machine reaches the noise levels shown in the table. Acoustic power measured during working according to ISO 3746-79;...
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Page 20: Safety Information
COMPACTA 400 - 620 - 960 M SAFETY INFORMATION GENERAL NORMS Carefully read the instructions published in the supplied manual and found directly on the machine while strictly observing those concerning safety. Time dedicated to reading will prevent unfortunate accidents; remembering what one was supposed to do when the damage is already done is always too late. - Page 21 COMPACTA 400 - 620 - 960 M To perform maintenance operations in zones which are hard to access or dangerous, provide for suitable safety conditions for both the operator in question and others, in compliance with current legal require- ments on the matter and the standards on safety in the workplace. Replace the worn parts with original parts.
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Page 22: Information And Safety Signals
COMPACTA 400 - 620 - 960 M INFORMATION AND SAFETY SIGNALS Some of these signals are applied on the machine. See “Signal position” for their position. Explanation can be found next to each one of them. It shows the insertion points for the lifting forks. Electrical shock danger: do not access within elements under tension. -
Page 23: Load And Transport Instructions
COMPACTA 400 - 620 - 960 M LOAD AND TRANSPORT INSTRUCTIONS RECOMMENDATIONS FOR HANDLING AND LOADING Important Accomplish handling and loading according to the instructions supplied by the manufacturer to be found on the machine and in the operating instructions. The person authorized to accomplish these operations must, if necessary, organise a “safety plan”... - Page 24 COMPACTA 400 - 620 - 960 M TRANSPORT AND HANDLING Transport, also according to the destination, can be performed by different vehicles. The diagram represents the most popular solutions. During transport, in order to avoid inopportune movement, adequately secure the load to the tran- sportation vehicle.
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Page 25: Installation Environment Characteristics
COMPACTA 400 - 620 - 960 M INSTALLATION ENVIRONMENT CHARACTERISTICS Careful consideration must be given to the place where the machine is to be installed, in order to ensu- re that it may be easily operated, without creating any unnecessary risks for personnel. Therefore we suggest the following prerequisites: room temperature of between +0°C and 40°C. -
Page 26: Assembly Instructions
COMPACTA 400 - 620 - 960 M MACHINE INSTALLATION 4.5.1 Unpacking Take off the cover. Remove the plastic straps or the wooden blocks holding the machine in place. Check to see that all the material is there, and that it is not damaged in any way. Important You are advised to keep the packaging material. - Page 27 COMPACTA 400 - 620 - 960 M Position the machine frame in the assembly area. Important It must be placed on a smooth, level surface for assembly. Use the support feet to level the machine. 07080313 RECOMMENDATIONS FOR CONNECTIONS Important Connections should be performed following the manufacturer’s indications in the enclosed dia- grams.
- Page 28 COMPACTA 400 - 620 - 960 M PNEUMATIC CONNECTIONS Proceed as indicated. Insert a fl exible tube on the end of the rubber fi tting and fasten it with a metallic screw clamp (A). Check that the valve (B) is in the “OPEN” position. Turn on the power supply line.
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Page 29: Electrical Connections
COMPACTA 400 - 620 - 960 M ELECTRICAL CONNECTIONS Standard models work with a mains voltage of: 230/400 V 1Ph/3Ph + N + PE 50/60Hz Proceed as follows for electrical connections. Check that the mains voltage (V) and frequency (Hz) correspond to those of the machine (see identifi... -
Page 30: Adjustment Information
COMPACTA 400 - 620 - 960 M ADJUSTMENT INFORMATION ADJUSTMENT RECOMMENDATIONS Important Before performing and type of adjustment, activate all foreseen safety devices and evaluate the need to warn operating personnel and those in the near vicinity. In particular, adequately mark the surrounding areas and prevent access to all devices that could, if activated, cause unexpected personal safety hazards. -
Page 31: Guide Adjustment
COMPACTA 400 - 620 - 960 M GUIDE ADJUSTMENT 5.3.1 Width Caution - Warning If a second optional guide is present: to prevent the guide from squeezing the product leave 1÷3 cm between the product and the guides on each side. 07080317 PRESSURE UNIT ADJUSTMENT (OPTIONAL) 5.4.1... - Page 32 COMPACTA 400 - 620 - 960 M 5.4.2 Position (only on the infeed pressure unit) 07080319 Danger - Attention Perform this operation with the machine isolated from energy sources. According to the position of the infeed roller con- veyor ( “Position (only on the infeed conveyor)”) egulate the position of the infeed pressure unit by adjusting screws (B).
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Page 33: Friction Adjustment On Reel Carriage
COMPACTA 400 - 620 - 960 M FRICTION ADJUSTMENT ON REEL CARRIAGE Owing to the effect of the spool’s inertia, the spool carriage clutch avoids that it unwinds too much fi lm during the cycle respect to the necessary quantity. The optimum adjustment must be performed with the heaviest spool available, that is, the one with greater inertia, and must guarantee that the fi... -
Page 34: Film Tension Adjustment
COMPACTA 400 - 620 - 960 M FILM TENSION ADJUSTMENT The clutched roller confers to the wrapping of the product the desired tension and compactness of the fi lm overlaps. Such compactness also confers to the package a greater solidity and turns out in great fi... -
Page 35: Information On Use
COMPACTA 400 - 620 - 960 M INFORMATION ON USE RECOMMENDATIONS FOR USE AND FUNCTIONING Important Accident frequency derived from machine use depends upon many factors that cannot always be foreseen and controlled. Some accidents can depend upon unforeseeable environmental factors;... -
Page 36: Control Description
COMPACTA 400 - 620 - 960 M CONTROL DESCRIPTION QS1. General switch Turn the switch from position 0 to position I to turn the machine on. Light (F) should go on when the switch is in position I. The switch can be locked to prevent use by unauthorised people. A. - Page 37 COMPACTA 400 - 620 - 960 M 6.3. MACHINE CONDITIONS 6.3.1 Machine insulated from energy sources This machine condition is requested to perform any intervention in dangerous areas or in their immediate surroundings. It is obtained in the following way: Main switch in pos.
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Page 38: Film Spool Loading
COMPACTA 400 - 620 - 960 M 6.5.2 Film spool loading • Make sure the rotating ring is in phase. • Open the mobile panel (A) to access the spool. 07080324 • Load the spool on the support as illustrated in the Outside diagram;... -
Page 39: Blocking The Film In The Clamp
COMPACTA 400 - 620 - 960 M BLOCKING THE FILM IN THE CLAMP Caution - Warning The operation can ONLY be run if the rotating ring is in phase Danger - Attention The operation is performed with the machine on, pay the utmost attention. •... - Page 40 COMPACTA 400 - 620 - 960 M • Take the end of the fi lm and pull it upwards so 07080327 that it rests against the clamp rod and hold it with one hand. Danger - Attention Do not place hands near the clamp. •...
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Page 41: Electric Black-Out Stop
COMPACTA 400 - 620 - 960 M TYPES OF STOPPING AND STARTING During operation there can be voluntary or unforeseen conditions that stop the machine. These are the possibilities: temporary stop (voluntary) electric black-out stop production end stop emergency stop 6.7.1 Temporary stop (voluntary) It can occur for a brief work pause, a few minutes. -
Page 42: Band Wrapping
COMPACTA 400 - 620 - 960 M 6.7.4 EMERGENCY STOP Whenever an IMMEDIATE STOPPING of machine is requested, press anyone of the EMERGENCY buttons each time and ABOVE ALL in emergency or danger conditions. • Press one of the emergency buttons. The electric motors stop and the pneumatically operated components remain still in their position. -
Page 43: Maintenance Information
COMPACTA 400 - 620 - 960 M MAINTENANCE INFORMATION MAINTENANCE INSTRUCTIONS Danger - Attention Before performing any maintenance operation, activate all of the security devices provided and evaluate the necessity to adequately inform personnel operating in the near vicinity. In particular, confi... -
Page 44: Cleaning The Filter
COMPACTA 400 - 620 - 960 M CONDENSATE DRAINAGE • Place a container underneath the drainage valve. R05008034 • Loosen the valve by turning the knob in the di- rection of the arrow and press it upwards; keep it pressed until all the condensate has drained out. •... -
Page 45: Demolition And Disposal
COMPACTA 400 - 620 - 960 M MACHINE CLEANING General cleaning of the machine is fundamental to guarantee effi ciency in the long run. All the machine must be kept free from dust, dirt and foreign bodies. The chromed shafts must be cleaned with a cloth and slightly lubricated with a cloth soaked in Vaseline oil. -
Page 46: Troubleshooting Information
COMPACTA 400 - 620 - 960 M TROUBLESHOOTING INFORMATION SOME SUGGESTIONS ON OPERATION The following is some trouble shooting that might occur during operation and its solution. Film is too loose during the wrapping operation Increase the braking effect of the clutched roller Film is too tensed during the wrapping operation Reduce the braking effect of the clutched roller Film wraps on product do not overlap much (in continuous wrapping) -
Page 47: Replacement Information
COMPACTA 400 - 620 - 960 M REPLACEMENT INFORMATION REPLACEMENT INSTRUCTIONS Important Before performing any replacement operation, activate all of the security devices provided and evaluate the necessity to adequately inform personnel operating in the near vicinity. In particular, confi ne the neighbouring areas to impede access to the devices that could, if activated, produce unexpected danger conditions provoking hazards to personal safety and health. -
Page 48: Enclosed Documentation
COMPACTA 400 - 620 - 960 M Enclosed documentation 10.1 PNEUMATIC DIAGRAM 7370303708 07080030 Filter/Regulator unit Solenoid valve Open/close clamp pneumatic cylinder 3710305395...
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