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Lucks SM160 Instruction And Maintenance Manual

Spiral kneading machine with fixed bowl
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INSTRUCTION AND MAINTENANCE
MANUAL
MODEL SM160/SM200
(208 V / 60 Hz)
SPIRAL KNEADING MACHINE
WITH FIXED BOWL
MAN012.00

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Summary of Contents for Lucks SM160

  • Page 1 INSTRUCTION AND MAINTENANCE MANUAL MODEL SM160/SM200 (208 V / 60 Hz) SPIRAL KNEADING MACHINE WITH FIXED BOWL MAN012.00...
  • Page 2 MAN012.00...
  • Page 3 MAN012.00...
  • Page 4 MAN012.00 MANUFACTURER AND MACHINE SPECIFICATIONS...
  • Page 5 MAN012.00...

  • Page 6: Table Of Contents

    MAN012.00 CHAPTER 1 USING THIS MANUAL 1.1 PURPOSE OF THE MANUAL 1.2 UPDATING THE MANUAL 2 GENERAL INFORMATION 2.1 CONDITIONS OF GUARANTEE 2.2 TECHNICAL SERVICES 2.3 GENERAL SAFETY WARNINGS 3 PLANNED USES OF THE MACHINE 3.1 WORK ENVIRONMENT 3.2 MATERIALS TO BE USED 3.3 INSTRUCTIONS TO AVOID IMPROPER USE OF THE MACHINE 4 HANDLING THE MACHINE 4.1 WARNING...
  • Page 7 11 ADDITIONAL IMPORTANT INSTRUCTIONS FOR THE USE OF THE MACHINE 12 REFERENCE STANDARDS 12.1 ETL PLATE 13 TECHNICAL MACHINE SPECIFICATIONS - SM160 14 TECHNICAL MACHINE SPECIFICATIONS - SM200 15 ASSEMBLY DRAWINGS FOR SPARE PARTS, WIRING DIAGRAMS AND LIST OF ELECTRIC COMPONENTS...

  • Page 8: Using This Manual

    MAN012.00 USING THIS MANUAL PURPOSE OF THE MANUAL Using the manual The manual for the use and maintenance of the machine, together with the Technical File, form an integral part of the machine. They must be preserved for the full life of the machine and must be passed on to any subsequent users.

  • Page 9: Updating The Manual

    MAN012.00 UPDATING THE MANUAL Whenever modifications are made to the machine or the user purchases optional equipment, the manufacturer will either supply a new, complete manual or only the specific documentation related to the parts to be added or replaced. In the latter case of partial documentation, instructions will be given on the correct procedure to replace and/or complete:...

  • Page 10: General Information

    MAN012.00 GENERAL INFORMATION CONDITIONS OF GUARANTEE Validity The guarantee period begins from the corresponding invoice date. This guarantee is valid for a period of: • six months, for electrical parts and motors; • twelve months, mechanical parts other components. An essential condition to ensure the validity of the guarantee in the above specified periods, is that accurate routine maintenance has been carried out, in accordance with the instructions specified in chapter 9.

  • Page 11: Technical Services

    MAN012.00 TECHNICAL SERVICES During the warranty period If a technical intervention is required for special maintenance or to repair a fault, then it is obligatory to consult manufacturer before carrying operations related to the aforesaid cases. Technical services in general In addition to routine maintenance, it is recommended that scheduled maintenance also be carried out by suitably qualified personnel, in the manner specified in...
  • Page 12 MAN012.00 Other safety measures It is necessary to observe the local safety standards and codes currently in force at all times. Under no circumstances must the personnel assigned to the machine operate without the safety guards and safety systems installed. It is absolutely forbidden to tamper with or modify the safety devices and circuits.

  • Page 13: Planned Uses Of The Machine

    MAN012.00 PLANNED USES OF THE MACHINE The machine has been designed and constructed for the purpose of making bread or pastry dough. WORK ENVIRONMENT In addition to the obligatory requirement of operating in an environment which is suitable for the production of foodstuffs, also necessary...

  • Page 14: Instructions To Avoid Improper Use Of The Machine

    MAN012.00 Percentages of ingredients The maximum quantities of ingredients which can be placed into the bowl depend on the percentages of the ingredients in the mixture. For information on the machine dough capacity and on the percentage of flour and water, refer to chapter 13 / INSTRUCTIONS TO AVOID IMPROPER USE OF THE MACHINE The following conditions constitute improper use of the machine and are forbidden:...

  • Page 15: Handling The Machine

    MAN012.00 HANDLING THE MACHINE WARNING When lifting and moving the machine, it is necessary to strictly adhere to the instructions specified in this chapter and in the chapter related to safety (refer to chapter 8). UNPACKING THE MACHINE shown Errore. L'argomento parametro è...

  • Page 16: Lifting And Moving The Machine

    MAN012.00 The information concerning the gross weight appears on the outside of the packaging. Once the outer packing material has been removed, in order to unpack the machine, it is first necessary to remove the two vertical threaded bars from the pallet and to remove the transverse bar.
  • Page 17 MAN012.00 Figure 4-Errore. L'argomento parametro è sconosciuto. Fork position for lifting Figure 4-Errore. L'argomento parametro è sconosciuto. Lifting the machine without packaging The unpacked machine can be lifted using a fork lift truck, in the manner shown in Errore. L'argomento parametro è...
  • Page 18 MAN012.00 being damaged, use a spacer (suitable bar or wooden board with a minimum section of 25x130 mm) to keep the belt away from the cover. During the lifting process, the machine is in an inclined position since the centre of gravity has been shifted, however, this does not compromise the safety of the people or of the machine itself.
  • Page 19 MAN012.00 Manually moving the machine The machine rests on three wheels, two at the back which are fixed (A) and one at the front which can revolve (B), allowing the machine to be moved so that the space underneath the machine can be cleaned. This can be done simply by adjusting the feet (C) so as to lower the front wheel (B) onto the floor and pushing the machine to the desired position, making sure that the...

  • Page 20: Installing The Machine

    MAN012.00 INSTALLING THE MACHINE WARNING Place the machine in the workshop in a position which allows for easy loading of the ingredients and removal of the dough. Provide sufficient space around the machine to allow both the maintenance and cleaning operations to be carried out (refer to Errore.

  • Page 21: Environmental Conditions

    MAN012.00 ENVIRONMENTAL CONDITIONS The machine has been designed for use in bakeries or pastry-making confectioneries and therefore for use in environments with extremely variable humidity and temperature. Avoid excessive ventilation environment itself, which could lead to flour powder escaping from the bowl during the initial phase of amalgamation of the ingredients.

  • Page 22: Preparing The Machine For Use

    MAN012.00 PREPARING THE MACHINE FOR USE WARNING It is absolutely necessary to observe the local safety standards and codes when operating on the machine. For a correct use of the machine, it is necessary to carefully check the type of ingredients which make up the dough to be kneaded and their quantities;...
  • Page 23 MAN012.00 Safety mechanism related to the opening of the mobile protective cover The minimum opening of the cover, which activates the safety mechanism to stop the machine, and the maximum opening of the cover allowed, are adjusted during the test phase carried out at the manufacturer’s workshop.

  • Page 24: Connecting The Machine To The Power Supply

    MAN012.00 CONNECTING THE MACHINE TO THE POWER SUPPLY Check that the voltage specified on the machine plate corresponds with that of the power supply to be used, because an incorrect connection will damage the machine and will invalidate the guarantee. Then, connect the power cable (pos.

  • Page 25: Cleaning The Machine

    MAN012.00 CLEANING THE MACHINE The machine has been designed for use in the production of foodstuffs, therefore it is indispensable that it be cleaned thoroughly each day. Body of the machine It must only be cleaned using a sponge which has been soaked in water and sufficiently wrung out.

  • Page 26: Using The Machine

    MAN012.00 USING THE MACHINE WARNING Strict observance of the local safety standards and codes is indispensable for the starting up and use of the machine. PRELIMINARY CHECKS BEFORE STARTING Before starting the work process, check: • that the machine is in a stable position; •...
  • Page 27 MAN012.00 The ingredients (exclusively those suitable for the production of bread and pastries) are added to the bowl in the required quantities, which must not exceed the maximum quantities specified for the machine being used (refer to chapter 13 / 14). Starting the work process Only after the mobile protective cover has been lowered, can the mixer be started.

  • Page 28: Description Of The Functions For Operating The Two-Speed Model

    MAN012.00 Unloading the dough At the end of the cycle, it is possible to remove the dough from the bowl, after having lifted the mobile protective cover. DESCRIPTION OF THE FUNCTIONS FOR OPERATING THE TWO-SPEED MODEL All the controls for the functions required to operate this machine are located on the control panel, as shown in Errore.
  • Page 29 MAN012.00 Figure 7-Errore. L'argomento parametro è sconosciuto.
  • Page 30 MAN012.00 Figure 7-Errore. L'argomento parametro è sconosciuto. Description of push button control panel...
  • Page 31 MAN012.00 BOWL ROTATION SELECTOR Selects the direction of rotation of the bowl in the jog and first speed operating mode. Figure 7- (In the NORMAL position, the bowl rotates in the Errore. same direction as the spiral) L'argomento parametro è sconosciuto.
  • Page 32 MAN012.00 SPEED START BUTTON Starts kneading the dough at the second speed. Figure 7- The bowl rotation direction is NORMAL (same Errore. direction of rotation as that of the spiral). L'argomento parametro è sconosciuto. MANUAL, SEMI-AUTOMATIC, AUTOMATIC CYCLE SELECTOR • Manual cycle: the timers are disabled. •...
  • Page 33 MAN012.00 first remove the emergency condition, by Figure 7- rotating the same push button clockwise Errore. until it is released, and then to press the L'argomento required speed button. parametro è The timers are reset. sconosciuto.
  • Page 34 MAN012.00 Operating modes The mixer can run in three modes: • Manual; • Semi-automatic; • Automatic. Relationship between the timer settings and the operating modes: • If the pointer of the first speed timer is set below the zero marking, then this timer switches off (only the green LED indicating that the units of measurement are minutes remains on).
  • Page 35 MAN012.00 Manual Mode Figure 7-Errore. L'argomento parametro è sconosciuto. • Turn the selector to the manual cycle position (Errore. L'argomento parametro è sconosciuto.). The timers switch off. • Press the “first speed” push button on the control panel to start running at the first speed in order to amalgamate and pre-mix the ingredients (Errore.
  • Page 36 MAN012.00 Semi-automatic Mode Figure 7-Errore. L'argomento parametro è sconosciuto. • Turn the selector to the semi-automatic cycle position (Errore. L'argomento parametro è sconosciuto.). • Programme first and/or second speed timer according to the speed at which the cycle is required to be executed.
  • Page 37 MAN012.00 sconosciuto.). The end of cycle is determined by the second speed timer. Automatic Mode Figure 7-Errore. L'argomento parametro è sconosciuto. • Turn the selector to the automatic cycle position (Errore. L'argomento parametro è sconosciuto.). • Programme the two timers for the first and second speed.
  • Page 38 MAN012.00 • Press the “second speed” push button on the control panel to start running at the second speed (Errore. L'argomento parametro è sconosciuto.). The end of cycle is determined by the second speed timer.
  • Page 39 MAN012.00 Remarks • If you open the protective bowl cover while a kneading cycle is being carried out, the machine will stop and the timers will not be reset. To restart the mixer, it is necessary to close the protective bowl cover and press the required speed start button.

  • Page 40: Stopping The Machine Normally

    MAN012.00 STOPPING THE MACHINE NORMALLY In manual mode, the work cycle can be stopped normally, by pressing the “stop” button. If the machine is operating in automatic or semi- automatic mode, then in the former case, the machine stops when the second speed timer reaches the end of the programmed time and in the latter case, the machine stops when the first or second speed timer reaches the end of the programmed time, depending on the speed at...

  • Page 41: Efficiency Of The Safety Systems

    MAN012.00 EFFICIENCY OF THE SAFETY SYSTEMS When one of the safety systems is activated, the time taken for the spiral and bowl rotation to stop is not more than 4 seconds; this time interval is a result of the inertia. An immediate stop would cause stresses and fatigue failures.

  • Page 42: Safety Instructions

    MAN012.00 SAFETY INSTRUCTIONS WARNING The machine has been designed and constructed to guarantee maximum safety. safety guards safety systems, which operational when the machine functions, do not in any way detract from the functionality and efficiency of the machine itself. GENERAL CRITERIA The mechanical parts and, above all, the moving members, have been designed to function in absolute...

  • Page 43: Environmental Conditions And Noise

    MAN012.00 ENVIRONMENTAL CONDITIONS AND NOISE Other than the requirements explained in chapter 5 for the location of the machine, there do not exist any additional particular requirements. The noise to which the operator may be subject is, in the most severe conditions, always less than 75 dB. noise detection reports...

  • Page 44: Maintenance And Repairs

    MAN012.00 MAINTENANCE AND REPAIRS WARNING To carry out any type of maintenance on the machine, it is indispensable to first disconnect the machine from the power supply. All maintenance and repair operations must be carried out by suitably qualified personnel, using suitable equipment and observing the local safety standards and codes in force.

  • Page 45: Instructions For The Adjustment Of The Spiral Belt Tension And The

    MAN012.00 INSTRUCTIONS FOR THE ADJUSTMENT OF THE SPIRAL BELT TENSION AND THE REPLACEMENT OF THESE BELTS FOR THE MODEL WITH A TRANSMISSION IN TWO STEPS Figure 9-Errore. L'argomento parametro è sconosciuto.
  • Page 46 MAN012.00 Replacing and adjusting the tension of the motor and spiral tool driving belts - model with transmission in two steps The motor and spiral tool belts can be loosened by proceeding in the following manner. The belt tension must be adjusted when it is noticed that the rotation of the spiral tool tends to slow down during the work cycle.
  • Page 47 MAN012.00 12. Adjust the belt tension for set H, by tightening the two nuts (pos. B). 13. Tighten the four screws (pos. D) of the spiral tool motor sliding plate. 14. Turn the two nuts (pos. C1), bringing them up against the corresponding supports.
  • Page 48 MAN012.00 Adjusting the tension of the bowl driving belts and replacing these belts If it is noticed that the rotation of the bowl tends to slow down during the kneading process, then proceed in the following manner: Driving belts-bowl Driving belts-motor Figure 9-Errore.

  • Page 49: Personnel Training

    MAN012.00 PERSONNEL TRAINING 10.1 WARNING The operator must have a good working knowledge of all the functions on the control panel and of all the safety guards and safety systems installed on the machine. The operator must be instructed about the local safety standards and codes in force.

  • Page 50: Additional Important Instructions For The Use Of The Machine

    MAN012.00 ADDITIONAL IMPORTANT INSTRUCTIONS FOR THE USE OF THE MACHINE Before starting the machine: The voltage, frequency and number of phases of the power supply network must correspond to the ones specified on the plate located on the rear of the machine. Check that the machine is in a stable position and that it is level (refer to chapter 5).

  • Page 51: Reference Standards

    MAN012.00 REFERENCE STANDARDS The machine model described herein complies with the ETL requirements of the following reference standards: • ETL Listing No. 95696 “Motor Operated Commercial Food Preparing Machines” − Conforms to UL STD. 763; • ETL Sanitation Listing “Commercial Powered Food Preparation Equipment”...

  • Page 52: Technical Machine Specifications - Sm160

    MAN012.00 TECHNICAL MACHINE SPECIFICATIONS - SM160 Kneading capacity (Max.): 160 kg 352 lb Flour capacity (Max.): 100 kg 220 lb Litres of water (Max.): 60 l 16 gal Bowl volume: 266 l 70 gal Bowl diameter: 850 mm 33 in...

  • Page 53: Technical Machine Specifications - Sm200

    MAN012.00 TECHNICAL MACHINE SPECIFICATIONS - SM200 Kneading capacity (Max.): 200 kg 441 lb Flour capacity (Max.): 125 kg 276 lb Litres of water (Max.): 75 l 20 gal Bowl volume: 305 l 81 gal Bowl diameter: 910 mm 36 in Floor to bowl rim height: 985 mm 39 in...

  • Page 54: Assembly Drawings For Spare Parts, Wiring Diagrams And List Of

    MAN012.00 ASSEMBLY DRAWINGS FOR SPARE PARTS, WIRING DIAGRAMS AND LIST OF ELECTRIC COMPONENTS Drawings and corresponding technical data Table: exploded view of head group Table: exploded view of base group Table: exploded view of machine structure Table: power wiring diagram Table: control wiring diagram Table: wiring arrangement for components Instructions for requesting spare parts...
  • Page 55 MAN012.00 TABLE: exploded view of head group c o d e : 2 9 0 5 0 0...
  • Page 56 MAN012.00 TABLE Pos. Description Code Belts SPZ 1950 C00164 Belt pulley 183.010 Bearings 6009 2RS C00102 Driving gear clamping plate 188.024 Belts SPZ 1077 C00135 Driving gear pulley 180.010 Bearings 6314 2RS C00113 Tie rod M12 (l 200 mm) C00056 Spiral tool driving gear sliding plate 216.018 Tie rod M12 (l 150 mm)
  • Page 57 MAN012.00 TABLE: exploded view of base group c o d e : 2 9 0 5 0 1...
  • Page 58 Bowl holder shaft 100.009 Sealing ring MIM 85/120x12 C00094 Bearing 3213 C00099 Bowl shaft support 213.003 Bearing 6311 2RS C00111 Belt SPZ 1850 (SM160) C00161 Belt SPZ 1950 (SM200) C00164 Belt pulley 180.007 Washer 211.002 Driving gear support pin 186.001 Backstand 154.000...
  • Page 59 MAN012.00 TABLE: exploded view of machine structure c o d e : 2 9 0 5 0 2...
  • Page 60 118.024 Pin for mobile bowl cover 186.018 131.001 Thrust roller support 216.077 Pin for fixed bowl cover 186.006 Fixed bowl cover (SM160) 205.010 Fixed bowl cover (SM200) 205.011 Thrust roller pin 186.020 Bearing 6204 2RS C00104 Thrust roller with rubber exterior 200.002...
  • Page 61 MAN012.00 Table: power wiring diagram VBIGE122...
  • Page 62 MAN012.00 Table: control wiring diagram KT1 setup: 5/6/8 off KT2 setup: 2/5/8 off...
  • Page 63 MAN012.00 Table: wiring arrangement for components VBIGE122...
  • Page 64 MAN012.00 SM160/SM200 ELECTRIC MATERIALS LEGEND FOR 208V 60 Hz SYSTEM Description Qty Code BUILT-IN PANEL Spiral tool motor Bowl motor Main switch ILME ZQE 803 E00001 extension E00011 Transformer CED 250 VA D.208.220 E00003 0.24 Contactor TELEMEC. LC1 D4011B7 E00026 TELEMEC.
  • Page 65 MAN012.00 Description Qty Code CONTROL PANEL 24-pole connector ILME CHO24+CNM24 E00010 Emergency push button TELEMEC. E00297 ZA2BS54+ZA2BZ102+ZA2BZ102 Stop push button TELEMEC. E00032 ZA2BA432+ZA2BZ102 speed push button TELEMEC. E00256 ZA2BA331 + ZA2BZ101 speed push button TELEMEC. E00030 ZA2BA336 + ZA2BZ101+ ZB2BE102 +ZB2BE102 Jog bowl push button TELEMEC.

  • Page 66: Warning And Safety Labels

    MAN012.00 WARNING AND SAFETY LABELS LABEL DESCRIPTION: LABEL: WARNING ! Disconnect power before servicing DANGER ! Live WARNING ! Machine voltage...
  • Page 67 MAN012.00...

This manual is also suitable for:

Sm200

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