CE CLEVELAND CE-2500-HVE Operation Manual

Continuous sealer

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CE-2500-HVE
Continuous Sealer
Operation Manual
866-888-6327
sales@clevelandequipment.com
3889 E Raines Rd
Memphis, TN 38118
www.clevelandequipment.com

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Summary of Contents for CE CLEVELAND CE-2500-HVE

  • Page 1 CE-2500-HVE Continuous Sealer Operation Manual 866-888-6327 sales@clevelandequipment.com 3889 E Raines Rd Memphis, TN 38118 www.clevelandequipment.com...
  • Page 2: Table Of Contents

    6.5. Conveyor Belt Adjustment / Replacement ..................12 Diagram 6.4.......................... 12 6.6. Starting procedure ........................13 VII. CE-2500-HVE Horizontal to Vertical Guide ....................14 VIII. Stand Assembly ............................17 Electrical Diagram ............................20 Diagram 9.1.......................... 20 Sealing Unit Parts List ..........................21 Diagram 10.1........................
  • Page 3: Use

    CE-2500-HVE Band Sealer This sealer is suitable for sealing all kinds of plastic films, which is widely used in fields of food, medicine, chemicals, etc. It is the best sealing equipment for packing batch products from factories and shops. Safety Precautions 2.1.
  • Page 4: Main Specification

    CE-2500-HVE Band Sealer III. Main Specification Model Horizontal Mode Vertical Mode Items Voltage AC 220V/50 110/60 Power Sealing Power 300×2(W) 0~12 (m/min) Sealing Speed Sealing Width 8 - 10(mm) 0~300(℃) (Stepless adjustable) Temperature Controller 10~40 (mm) 150~270 (mm) Height From Sealing Center To Conveyor Film Thickness( Monolayer) ≤0.08 mm...
  • Page 5: Performance Features

    CE-2500-HVE Band Sealer Performance Features This sealer uses an electronic thermostat control unit and stepless speed-adjusting transmission mechanism. It can seal various plastic film bags in different materials and can also be used with varied packaging production lines. The machine has no limitations on sealing length with high efficiency continuous sealing, reliable sealing quality, and convenient operation.
  • Page 6: Structure & Working Principle

    CE-2500-HVE Band Sealer Structure & Working Principle This machine is made up of the machine frame, speed regulator, sealing temperature control system, transmission and conveyor system, and printing device (see Diagram). The sealing and printing transmission are driven by one motor, which drives the sealing belts, guiding belts and conveyor belt to work synchronously, as well as make printing mechanism working intermittently.
  • Page 7: Diagram 5.1

    CE-2500-HVE Band Sealer Diagram 5.1 101035 Guide Plate 101024 Driving Wheel Drive Wheel Adjusting Block 101035 101018 Embossing Roller Upper Drive Wheel Adjusting Block 101023 101036 Silicone Wheel Lower 101024 Driven Wheel 101014 Guiding Wheel THC1 Control Panel 910701 Conveyor Belt...
  • Page 8: Diagram 5.2

    CE-2500-HVE Band Sealer Diagram 5.2 101333 Conveyor Table 101035 Guide Plate 101012 Driving Roller 101341 Fastening Knob 910701 Conveyor Belt 101006 Worktable 101335 Fixed Bracket 930109-01 Adjusting Knob for Conveyor Belt 101336 Slip Bracket 930109-11 Tightening Nut 101337 Safety Cover...
  • Page 9: Diagram 5.3

    CE-2500-HVE Band Sealer Diagram 5.3 Page 8...
  • Page 10: Operational Use

    CE-2500-HVE Band Sealer Operational Use 6.1. Control Panel (See Diagram 6.1) Diagram 6.1 Prepare the machine for use 6.2. 6.2.1. This machine is equipped with a three-prong grounded socket. Be sure that the socket is well connected for safe operation.
  • Page 11: Sealing Belt Adjustment / Replacement

    CE-2500-HVE Band Sealer 6.3. Sealing Belt Adjustment / Replacement 6.3.1. Remove the safety cover, after the heating blocks cool, turn stopping flakes on both upper heating block and upper cooling block by 90° to lift both, then loosen the springs on both embossing roller and pinch roller, meanwhile, remove the guiding belt, to prepare it for removing sealing belts.
  • Page 12: Drive Wheel Block Adjustment

    CE-2500-HVE Band Sealer 6.4. Drive Wheel Block Adjustment If the sealing belt is off tracking, adjust the screws on driven wheel seat (adjusting block), shown as Diagram 6.4. Diagram 6.3 101035 driven wheel seat adjusting plate - Upper 101023 driven wheel seat adjusting plate - Lower...
  • Page 13: Conveyor Belt Adjustment / Replacement

    CE-2500-HVE Band Sealer 6.5. Conveyor Belt Adjustment / Replacement When making adjustments to the conveyor table, loosen two nuts (1) at the bottom of the conveyor table. There are three location holes on the housing (2), insert bolts in them as needed, then fasten the nuts.
  • Page 14: Starting Procedure

    CE-2500-HVE Band Sealer 6.6. Starting procedure 6.6.1. Connect to the power supply and press the Start switch, which will turn the indicator light on. You can then adjust the speed controller knob to the desired speed. All transmission parts start to run synchronously.
  • Page 15: Ce-2500-Hve Horizontal To Vertical Guide

    CE-2500-HVE Band Sealer VII. CE-2500-HVE Horizontal to Vertical Guide Step 1 Step 4 Step 2 Step 5 Step 3 Step 6 Page 14...
  • Page 16 CE-2500-HVE Band Sealer Step 7 Step 10 Step 8 Step 11 Step 9 Step 12 Page 15...
  • Page 17 CE-2500-HVE Band Sealer Step 13 Page 16...
  • Page 18: Stand Assembly

    CE-2500-HVE Band Sealer VIII. Stand Assembly Included Parts: Assemblied Stand: Page 17...
  • Page 19 CE-2500-HVE Band Sealer Stand Assembly Included are 2 each - Legs -Look like a “T” with two holes drilled into the long end. 2 each - Risers - Look like a “T” with a slit cut into the long end.
  • Page 20 CE-2500-HVE Band Sealer Support Bar(s) – CE-2500 (Qty 1) CE-3000 (Qty 2) On the 2500 you have one other large piece in the kit and for the 3000 you will have 2 pieces. These pieces will go between the two sides with the short end with the holes to the sides. On the side pieces you will find corresponding holes 2 on each side for the 2500 and 4 on each side for the 3000.
  • Page 21: Electrical Diagram

    CE-2500-HVE Band Sealer IX. Electrical Diagram Diagram 9.1 Breaker THC1 Temperature Controller Switch / Emergency Stop Thermocouple Switch on/off Heating Pipe Switch / Seal Potentiometer Switch / Fan PCB1 PCB Assembly DC Motor 940801-11 Speed Regulating PCB Axial Flow Fan...
  • Page 22: Sealing Unit Parts List

    CE-2500-HVE Band Sealer X. Sealing Unit Parts List Diagram 10.1 Page 21...
  • Page 23 CE-2500-HVE Band Sealer Sealing Unit Parts List Item Part Code Quantity Description Remark 101035 guide plate 936111.2-11.7-60S spring for driven wheel seat 101023 upper driven wheel seat 102102 bottom board steel: 102102-3 102008 support for safety cover safety cover adjusting knob for...
  • Page 24: Conveyer Parts List

    CE-2500-HVE Band Sealer XI. Conveyer Parts List Diagram 11.1 Page 23...
  • Page 25 CE-2500-HVE Band Sealer Conveyer Parts List Item Part Code Quantity Description 101348 stopping flake 102007 upper holding plate 101352 hanger plate of copper block 101353 guiding sleeve for upper holding plate 936111-10-25S spring for copper block 101354 self-made hexagon thin nut...
  • Page 26: Component Parts List

    CE-2500-HVE Band Sealer XII. Component Parts List Diagram 12.1 Page 25...
  • Page 27 CE-2500-HVE Band Sealer Component Parts List Item Part Code Quantity Description 101033 connection shaft 101011 transmission shaft 101029 connection board II 935601-04 6004-2Z bearing 101031 steel gear 101028 gear shaft 920415-22 10 pin wiring terminal(orange) 101030 middle gear 935602-01-1 6201-Z bearing 101013 bearing seat(three-hole)...
  • Page 28: Conveyor Table Parts List

    CE-2500-HVE Band Sealer XIII. Conveyor Table Parts List Diagram 13.1 Page 27...
  • Page 29 CE-2500-HVE Band Sealer Conveyor Table Parts List Item Part Code Quantity Description Remark 910701 conveyor belt 1580X135 101007 adjusting block for conveyor belt 101355 double end bolt M5X55 930109-01 adjusting knob for conveyor table 935602-01-1 6201-Z bearing 101012 bearing seat of rear roller...
  • Page 30: Ce-2500-Hve Parts Kit

    CE-2500-HVE Band Sealer XIV. CE-2500-HVE Parts Kit Included with the CE-2500 HVE Continuous Band Sealer is a parts kits with the following: Item# Qty. Part# Description 910802 Guiding Belt (Rubber Belt with teeth) - 428x6x4mm 910902 Sealing Belt (Teflon) – 770x15x0.2mm...
  • Page 31: Preventive Maintenance Checklist

    CE-2500-HVE Band Sealer XV. Preventive Maintenance Checklist Each use: o Visually inspect bands for excessive wear o Check for heating on both element blocks o Check switches to ensure proper operation (everything turns on etc.) General routine maintenance: o Replace Teflon belts if needed...
  • Page 32: Troubleshooting

    CE-2500-HVE Band Sealer XVI. Troubleshooting Problem Reason Solution Sealing belt is off Driving wheel shaft is not parallel Adjust two adjusting screws on driven wheel tracking. to driven wheel shaft. seat. 1. Adjust the vertical adjusting screw on 1. Too much tension on sealing driven wheel seat to decrease tension on belt.
  • Page 33: Helpful Links

    XVII. Helpful Links Scan the QR code or enter the web address in your browser to view these helpful links for setup videos and more information on the CE-2500-HVE Continuous Band Sealer. CE-2500-HVE band sealer product page on the website http://clevelandequipment.com/ce-2500-hve-continuous-band-sealer.html...

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