1. Manuals
  2. Brands
  3. fisair Manuals
  4. Dehumidifier
  5. DFLEX Series
  6. Assembly instructions manual

fisair DFLEX Series Assembly Instructions Manual

Hide thumbs Also See for DFLEX Series:
Table of Contents

Advertisement

Quick Links

Download this manual
ASSEMBLY INSTRUCTIONS
DFLEX SERIES
IMSX-EN-21-0
In compliance with the European Union regulations on the Safety of Machines,
you must read these instructions carefully before installing the equipment.
FISAIR S.L. C/Uranio, 20; PoI. Ind. Aimayr, 28330 San Martín de la Vega (Madrid) España.
Tel: (+34) 91 692 15 14 Fax: (+34) 91 691 64 56 | info@fisair.com| fisair.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DFLEX Series and is the answer not in the manual?

Questions and answers

Related Manuals for fisair DFLEX Series

Summary of Contents for fisair DFLEX Series

  • Page 1 FISAIR S.L. C/Uranio, 20; PoI. Ind. Aimayr, 28330 San Martín de la Vega (Madrid) España. Tel: (+34) 91 692 15 14 Fax: (+34) 91 691 64 56 | info@fisair.com| fisair.com...
  • Page 2 DFLEX Assembly instructions | 2...

  • Page 3: Table Of Contents

    DFLEX Assembly instructions | 3 Contents Introduction..................4 Safety Instructions................5 Identification of parts ................7 Location platform ................8 Arrangement of modules ..............9 5.1 Module 9 arrangement (optional) ..............9 5.2 Module 3 arrangement ................10 5.3 Module 2 arrangement ................

  • Page 4: Introduction

    If there is any part of this document that you do not understand, or if you have any questions about your dehumidifier, please contact us: FISAIR, S.L.U. Tel.: (+34) 91 692 15 14 – Madrid – SPAIN Fax: (+34) 91 691 64 56 – Madrid – SPAIN Email address www.info@fisair.com...

  • Page 5: Safety Instructions

    DFLEX Assembly instructions | 5 Safety Instructions. Please read these safety notes carefully and examine the equipment to become familiar with it before installing, commissioning or servicing. The following symbols or messages may appear in this document or on the equipment. They warn of potential hazards or provide information that may help you clarify or simplify a procedure.
  • Page 6 DFLEX Assembly instructions | 6 We recommend that the personnel responsible for the equipment should use these instructions to familiarize themselves with the goods they will receive and subsequently assemble. All operations must be carried out by suitably qualified personnel. Observe local regulations, especially those protecting personnel from any implicit hazards during the assembly process.

  • Page 7: Identification Of Parts

    DFLEX Assembly instructions | 7 3. Identification of parts -1- Process Filtration module. -2- Base Unit module. -3- Process Fan module. -4- Basic module. -5- Reactivation battery module. -6- Reactivation Filtration module. -7- Reactivation Fan module. -8- Heat exchanger module (optional). -9- Absolute Filtration module (optional).

  • Page 8: Location Platform

    DFLEX Assembly instructions | 8 4. Location platform Check that the DFLEX platform is properly planned and has the minimum dimensions indicated. Refer to dimensions A and B in the DFLEX external dimensions diagram. If the model incorporates extra batteries, space will be required for the condensate drain, in which case the height 2H is determined by the expression.: ��(����) ( ����...

  • Page 9: Arrangement Of Modules

    DFLEX Assembly instructions | 9 5. Arrangement of modules Module 9 arrangement (optional) If module 9 is not available, proceed directly to point 5.2, following the steps in this section (5.1). Implementation steps: Locate the module labelled -9- (or module -3- if -9- is not available). Position it 100mm from the right and front edge of the platform, aligned with the longitudinal axis of the platform.

  • Page 10: Module 3 Arrangement

    DFLEX Assembly instructions | 10 Module 3 arrangement Implementation steps: Locate module -3- Remove the transport guards and unload it at > 600mm in line with module -3-, and match the section identified as S3-9. Inside is the box with gaskets and screws for later assembly according to instructions.
  • Page 11 DFLEX Assembly instructions | 11 To avoid the lifting cables deforming the module, it is important to comply with the dimensions of the following figure: In order for the minimum angle to be 70º, the height of the crane must be at least 3025mm.

  • Page 12: Module 2 Arrangement

    DFLEX Assembly instructions | 12 Module 2 arrangement Implementation steps: Locate module -2- Remove the transport guards and unload it at > 600mm in line with module -3-, and match the section identified as S2-3. Then apply the self-adhesive sealing gasket to the contact edge between sections, on module -3- face only.
  • Page 13 DFLEX Assembly instructions | 13 Once module -2- is on the platform, move it longitudinally until it contacts the adjacent section, module -3-. When the sections are in place as shown below, apply the self-adhesive sealing gasket, in this case in section S4-2 (Vertical union between modules -2- and -4-). S4-2 Finally, fit connecting bolts into the base rail joint loosely, without giving the final tightening.

  • Page 14: Module 4 Arrangement

    DFLEX Assembly instructions | 14 Module 4 arrangement Implementation steps: Locate the module labelled -4- Remove the transport guards. Suspend it using the eyebolts at the top, installed for this purpose. Make sure that the eyebolts have the following orientation as viewed from the front and the side of the module -4- respectively: Mín 45º...
  • Page 15 DFLEX Assembly instructions | 15 Without removing the slings, place the fastening screws in section S4-2 to avoid unwanted movement. IMPORTANT: The bolts should not be used to pull the unit together, they are for fixing only. Make sure that the modules -2- and -4- are perfectly aligned and there is no gap between the two.
  • Page 16 DFLEX Assembly instructions | 16 The following result is obtained:...

  • Page 17: Module 1 Arrangement

    DFLEX Assembly instructions | 17 Module 1 arrangement Implementation steps: Now locate and unpack module -1-. Apply the self-adhesive sealing gasket to the contact edge of sections S1-4 and S1-2 on the face of the module only. Unload the module at> 100 mm from the previous module, centered and aligned with the longitudinal axis by matching the section identified as S1-2.

  • Page 18: Module 5 Arrangement

    DFLEX Assembly instructions | 18 Module 5 arrangement Once the previous sections are complete, as shown, find the MOD 5 (corresponding reactivation heater) and its assembly accessories, such as sealants and screws, included in a labelled blister pack. Read the assembly instructions corresponding to the selected reactivation heater type: Steam unit.
  • Page 19 DFLEX Assembly instructions | 19 To begin, remove the cover of the MOD 4 (basic unit) that gives access to the reactivation plenum.
  • Page 20 DFLEX Assembly instructions | 20 Find the putty for the joints in the accessories pack, shape and apply it as follows: • Take a portion of about 4 cm³ and knead it cylindrically into a string shape of 7-9 mm in diameter. S5-4 •...

  • Page 21: Steam Reactivation Heater

    DFLEX Assembly instructions | 21 5.6.1 Steam reactivation heater Find and unpack module -5-, the fibreglass insulation retaining packaging shell, and the insulation itself, that must be assembled around the indicated flange. S5-4 Implementation steps: Module -5- (steam battery) is marked up on one of its flanges to correspond with section S5-4.
  • Page 22 DFLEX Assembly instructions | 22 Insert the aforementioned tubes on module -3- about 80mm from the basic unit (module -4- ) and immediately below section S5-4. Place the steam battery (module -5- ) on the tubes slightly separated from the basic unit, so as not to damage the previously applied sealant.
  • Page 23 DFLEX Assembly instructions | 23 After inserting the fibre glass insulation around the junction of modules -4- and - 5-, it must be covered with the metal parts as shown below: 1) First place the horizontal parts (1) on the insulation. 2) Move the vertical parts (3) towards the screw holes until they match.

  • Page 24: Electric Reactivation Heater

    DFLEX Assembly instructions | 24 5.6.2 Electric reactivation heater Once the MOD5 (electrical unit) is located and the putty has been applied to the MOD4, the electric heater cartridge is removed from the interior. This gives easy access to the flange. The sequence below is now followed: 1.
  • Page 25 DFLEX Assembly instructions | 25 4. Attach the two lifting eyebolts to the hoist cables. 5. Remove the heater cartridge completely from the MOD5 and transfer it to a safe area.
  • Page 26 DFLEX Assembly instructions | 26 After removing the heater cartridge, the MOD5 (electric unit) has to be lifted and placed on top of the MOD3 (process fan). It must be positioned in line with the MOD4 (basic unit) and centered with the S5-4 reactivation duct shaft: S5-4 1.
  • Page 27 DFLEX Assembly instructions | 27 3. Screw the flange connecting the MOD5 to the MOD4 from the inside and release the 4 lifting system lugs (see image). 4. Re-attach the electrical heater unit via the two eyebolts and move it until it is slightly inserted in the MOD5.
  • Page 28 DFLEX Assembly instructions | 28 5. Release the eyebolts from the electrical heater and insert it completely inside by sliding until the fixing holes overlap. 6. Replace the screw fixing the electric heater cartridge to the support mouth. 7. Once the electrical heater unit is inserted and attached, the electrical connection must be made.
  • Page 29 DFLEX Assembly instructions | 29 DFLEX 1100: 400V ±5%...
  • Page 30 DFLEX Assembly instructions | 30 DFLEX 1100: 440-480V WIRING...
  • Page 31 DFLEX Assembly instructions | 31 DFLEX 1300 400V ±5%...
  • Page 32 DFLEX Assembly instructions | 32 DFLEX 1300 460V ±5% WIRING...
  • Page 33 DFLEX Assembly instructions | 33 DFLEX 1700 400V ±5%...
  • Page 34 DFLEX Assembly instructions | 34 DFLEX 2100 400V±5%...
  • Page 35 DFLEX Assembly instructions | 35 DFLEX 2100 460V±5% 48 Elementos WIRING...
  • Page 36 DFLEX Assembly instructions | 36 DFLEX 2100 460V±5% 45 elements (Requires SSR in E4) WIRING...
  • Page 37 DFLEX Assembly instructions | 37 8. Finally, replace and close the front cover of the MOD5 (electrical unit).

  • Page 38: Gas Reactivation Heater

    DFLEX Assembly instructions | 38 5.6.3 Gas reactivation heater Once the MOD5 (gas heater) is found and the putty applied to the MOD4, the MOD5 (gas heater) must be lifted and placed on top of the MOD3 (process fan). It must be positioned in line with the MOD4 (basic unit) and centred with the S5- 4 reactivation duct shaft.
  • Page 39 DFLEX Assembly instructions | 39 3. Release the bulb (connected to the thermostat by a cable) on the access cover to the combustion chamber and leave it suspended, taking care not to damage the capillary. Note: The image is rotated 180° with respect to the reference position...
  • Page 40 DFLEX Assembly instructions | 40 4. Remove the access cover to the combustion chamber interior by removing the screws on the cover. Note: The image is rotated 180° with respect to the reference position...
  • Page 41 DFLEX Assembly instructions | 41 5. Screw the flange connecting the MOD5 to the MOD4 from the inside and release the 4 lifting system lugs (see image).
  • Page 42 DFLEX Assembly instructions | 42 6. Replace the cover, secure it with the screws and re-connect the bulb. Note: The image is rotated 180° with respect to the reference position 7. Connect the gas supply pipe. This step must be done by an authorised installer.

  • Page 43: Module 6 Arrangement

    DFLEX Assembly instructions | 43 Module 6 arrangement Locate the module identified as -6- (Reactivation Filter). Remove the protections for transport. Hang it by the locks installed for this purpose. Place it over module -3-, at a distance of about 100mm from module -5-, maintaining the alignment axis.

  • Page 44: Module 8 Arrangement (Optional)

    DFLEX Assembly instructions | 44 Module 8 arrangement (optional) If you have module -8-, follow these steps to install it: Locate module -8- and proceed to unpack it. Hang it by the locks located in the corners of the module. Approach module -4-, matching the section S8-4, while placing module -8- on top of module -1- by fitting it on S8-1.

  • Page 45: Module 7 Arrangement

    DFLEX Assembly instructions | 45 Module 7 arrangement Locate the module labelled -7- (Reactivation fan). Remove the transport guards and hang it from the frame eyebolts. ATTENTION: UNDER NO CIRCUMSTANCES SHOULD THE FAN ASSEMBLY BE LIFTED USING THE MOTOR EYEBOLTS. S7-4 S7-8 (optional)
  • Page 46 DFLEX Assembly instructions | 46 Locate the self-adhesive neoprene gasket marked with the acronym in the corresponding section S7-4 (S7-8 optional). Apply it to the circular contour of the connecting flange. Place the fan (module -7-) over the anchors in module -1-. Locate the screws marked with the acronym of the corresponding section and tighten them.
  • Page 47 DFLEX Assembly instructions | 47 It must be applied between the joints of the modules, attempting to penetrate 3 to 5 mm between the adjacent faces of the profiles. Apply here Once the sealant has been applied to all longitudinal edges of joins between modules, the screws must be tightened finally, starting with the joints between benches around the contour, and continuing towards the vertical, advancing by level and contour.

  • Page 48: Electrical Wiring

    DFLEX Assembly instructions | 48 6. Electrical wiring. Find the electrical cables and secure them using the attachments installed at the front of the modules according to the packing list: Depending on the model and configuration, there will be two types of cables in the delivery: •...
  • Page 49 DFLEX Assembly instructions | 49 Finally, the different cable connections should be as shown below:...

  • Page 50: Connection Of The Drainage

    DFLEX Assembly instructions | 50 7. Connection of the drainage The following optional elements have a condensate or spillage collection tank: • Pre-cooling battery • Pre-heating battery • Post-cooling battery • Post-heating battery • Heat exchanger The outlet pipe of the tank must be connected to the drainage network: Connect the drainage network to the common outlet (optionally, a cut-valve can be installed before the siphon): •...
  • Page 51 DFLEX Assembly instructions | 51 Detail “A” shows the minimum dimensions that the siphon must have: Siphon for = P/10 positive pressures Where, • P= Fan pressure (Pa) • =Siphon minimun height (mm) Siphon for negative pressures...

  • Page 52: Removing The Transport Fixing Plates From The Process Fan

    DFLEX Assembly instructions | 52 8. Removing the transport fixing plates from the process fan Before following the start-up steps according to the “MUSX-ES-XX” manual, the temporary fixings located on the process fan must be released. These fixings are used so that the fan does not move when the machine is transported.
  • Page 53 DFLEX Assembly instructions | 53 Remove the fixing plates in the following sequence: 1. Remove screws that fix the plate to the lower profile (1) and loose the screws that fixes the fan frame to the spring. 2. Once the lower profile plates are released, they are removed from the machine.

This manual is also suitable for:

Dflex 1100 400vDflex 1100 440-480vDflex 1300 400vDflex 1300 460vDflex 1700 400vDflex 2100 400v ... Show all

Table of Contents