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INSTALLATION MANUAL
INSTALLATION MANUAL
INSTALLATION MANUAL
CARYAIRE EQUIPMENTS INDIA PVT. LTD.
CARYAIRE EQUIPMENTS INDIA PVT. LTD.
Head office :- B-34, sector-85,Noida, UP 201305 India.
85,Noida, UP 201305 India.
85,Noida, UP 201305 India.
Works:- I-61,Site v,Surajpur Industrial Area, Kasna, Greater Noida, UP 201306
Kasna, Greater Noida, UP 201306 India.
LVLS FAN
LVLS FAN
LVLS FAN
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Summary of Contents for Caryaire LVLS
- Page 1 INSTALLATION MANUAL INSTALLATION MANUAL LVLS FAN LVLS FAN LVLS FAN CARYAIRE EQUIPMENTS INDIA PVT. LTD. CARYAIRE EQUIPMENTS INDIA PVT. LTD. Head office :- B-34, sector-85,Noida, UP 201305 India. 85,Noida, UP 201305 India. 85,Noida, UP 201305 India. Works:- I-61,Site v,Surajpur Industrial Area, Kasna, Greater Noida, UP 201306...
- Page 2 LVLS FAN FIG-1 Page 2 of 19...
- Page 3 LVLS FAN CONTENTS Table of Contents------------------------------------------------- Important Information------------------------------------------ Pre-Installation Item Check List------------------------------ Technical details------------------------------------------------- VFD Controller Installation------------------------------------ Different Mounting Arrangements--------------------------- Retaining/Safety Cable Installation-------------------------- Guy /Guide Wire Installation---------------------------------- Motor Wiring & Rotation Check------------------------------- 10) Blade Fixing------------------------------------------------------- 11) Trial Check-------------------------------------------------------- 12) Fan Maintenance schedule------------------------------------...
- Page 4 LVLS FAN Important Information Fan size in diameter 16 ft 20 ft 24 ft 4.9 m 6.1m 7.3m Motor power 1.5 kW 1.5 kW 1.5 kW Ampere at 400volt 3.55A 3.55A 3.55A speed 73 rpm 63 rpm 56 rpm Air flow (approx)
- Page 5 LVLS FAN Pre-Installation Item Check List Hardware 1) VFD controller received is as per rated Voltage and Phase 2) Motor & gear Box assembly received are as per rated voltage & Phase 3) VFD controller is placed within the desired distance from the Fan 4) Check for any damage or loss during transit.
- Page 6 LVLS FAN FAN PLACEMENT & TECHNICAL DETAILS: Placement of Fan is important in order to achieve optimal performance of the Fan. Both Minimum horizontal and vertical clearances from the Fan are to be observed strictly. FIG-2 FIG-3 FIG-4 TABLE-1 MINIMUM...
- Page 7 LVLS FAN LVLS FAN VFD INSTALLATION VFD CONTROLLER : [ MODEL SK 500E-151-340-A] Generally Electrical installation is done before Generally Electrical installation is done before installing the Fan. Number of wires to be used installing the Fan. Number of wires to be used...
- Page 8 LVLS FAN Different mountig Applications : Mounting applications shown below are representative only CONCRETE BEAM MOUNT (FIG-6) I BEAM MOUNTING (FIG-7) Page 8 of 19...
- Page 9 LVLS FAN OWSJ MOUNTING (FIG-8) PURLIN MOUNTING (FIG-9) Page 9 of 19...
- Page 10 LVLS FAN LVLS FAN PIPE MOUNTING (FIG PIPE MOUNTING (FIG-10) STEP -2 STANDARD MOUNT Following items are included in the s are included in the standard mount Kit. • I-Beam Clamps • Spacers (requirement depends on Spacers (requirement depends on...
- Page 11 LVLS FAN LVLS FAN Installing the Standard Mount Installing the Standard Mount • Insert the I-Beam or the OWS Beam or the OWSJ Beam between the I-Beam Clamps. Insert spacers if Beam Clamps. Insert spacers if needed. • Insert Nuts& Bolts and tighten properly Insert Nuts&...
- Page 12 LVLS FAN Installing an Extension(fig-16 ) • Fasten top plate of extension to bottom plate of standard mount using nuts ,bolts & washers provided. • Position the safety cables as per figure, and fasten the safety cable loops with the U-Clamps.
- Page 13 LVLS FAN LVLS FAN STEP -5 Guy Wires (Guide Rope) Guy Wires (Guide Rope) • Guy Cables must be fastened to the be fastened to the Building structure at angles as Building structure at angles as shown(FIG-20). • Guy Wires should be tight enough to...
- Page 14 LVLS FAN LVLS FAN MOUNTING WITH EXTENSION FRAME FIG-20A Page 14 of 19...
- Page 15 LVLS FAN Installing Guy Wires (Guide Ropes) • First determine the location on ceiling to mount the Guy Wire so that it makes an angle of 45-60(FIG-20) • Install the Eye Bolt and tighten with Nuts & Bolts using washers(FIG- 21).
- Page 16 LVLS FAN STEP-7 : Check Motor Rotation • Do not turn on the Power before double checking the Installation and electric connections. • Turn on Power and slowly increase frequency . • Check the fan rotation . Observing from below fan rotation should be counter- clockwise.
- Page 17 Fan , Safety cables, Guy wires etc. • Before starting maintenance work a check list shall be prepared. To ensure longevity of Caryaire HVAC fan, following checks need to be done annually. • Check torque of all mounting fasteners. Do not loosen or Re-Torque but check torque in tightening direction with a calibrated torque wrench.
- Page 18 LVLS FAN • Caryaire LVLS fan is driven by Nord Helical Gear reducer motors. These motors are best suited for this application. These motors are known for precision, durability,efficiency,reliability and quiet operation. Motor (First six-months) • Check Hot Spots • Tighten loose electric connections if any.
- Page 19 • All safety devices removed during maintenance should be re installed before • applying power to the fan. Packing List CARYAIRE EQUIPMENTS (I) PVT. LTD. PACKING LIST OF LVLS FAN ( 16ft, 20ft, 24Ft ) Box Size (Wodeen box SL.NO. ITEM DETAILS QTY.
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