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Smith & Loveless Inc.
installation & operation
Sonic Start
Thank you for purchasing the Smith & Loveless, Inc. patent-pending
Sonic Start
No. H67A255. This Kit has all of the parts required to convert your Top
Mounted PISTA
Streamline
®
instructions
Streamline
®
retrofit kit - 1 PumP
reorder #H67a255
Streamline
®
Turbo Grit Pump from electrode to the Sonic Start
®
Vacuum Priming System.
tm
for PiSta
tm
for PiSta
Retrofit Kit, S&L Part
tm
®
1
®
PN: H67A255
®
Part #: 67P6
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Summary of Contents for SMITH & LOVELESS Sonic Start Streamline
- Page 1 ® Smith & Loveless Inc. installation & operation instructions Sonic Start Streamline for PiSta ® ® retrofit kit - 1 PumP reorder #H67a255 PN: H67A255 Thank you for purchasing the Smith & Loveless, Inc. patent-pending Sonic Start Streamline for PiSta Retrofit Kit, S&L Part ®...
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Page 2: Table Of Contents
oPerator Safety As you read this manual, please take extra notice of the bodily injury warnings called out with the internationally known symbol seen here. We have inserted these warnings to help ensure operator safety. Following the bodily injury warning, one of the following three words will appear: DANGER: Indicates an imminently hazardous situation which, if not avoid- ed, will result in death or serious injury. -
Page 3: Parts Included In Kit
PartS included in kit Please make sure your kit contains all of the parts and quantities noted in the Item a n d D e s c r i p t i o n s e c t i o n below, and assure that none of the parts are damaged before starting to install this... -
Page 4: Tools Required
before you Start This kit is designed for use on Top Mounted INSTALLATION NOTE: Additional fittings PISTA Turbo Grit Pumps that do not require and flexible or rigid conduit are required to ® explosion proof components. If explosion complete the installation of this kit. The SONIC proof components are required, use kit START Probe and Solenoid Valve come with... -
Page 5: Installation Steps
inStallation StePS DANGER: Disconnect and lock out power before servicing the equipment. Failure to do so could result in electrical shock, serious bodily injury or death. Step 1. Turn off and lockout power to the unit. SONIC START ® Electrical Fitting Step 2. - Page 6 Step 4. The SONIC START Probe’s electrical fitting ® Ground Pin can now be wired. See Photo 4. Take one end of new electrical wire (not supplied Plug with this kit) and connect one Power wire to Pin 1, a second Power wire to Pin 2 and the Ground wire to the Ground Pin on the plug of the Sonic Start electrical connector,...
- Page 7 Step 6. Run the wire through the SONIC START ® electrical connector and conduit fitting. Make sure there is enough wire to run from the SONIC START electrical connector to the ® required location for connection. This may be the vacuum priming panel, see Diagram SONIC START ®...
- Page 8 Step 9. Now run conduit (not included in this kit) SONIC START ® from the Sonic Start ® Probe’s electrical Electrical Fitting connector to the panel with the Electrode Relay or Sonic Start Operating Module ® socket. In Step 6, you located the relay or Conduit Fitting Operating Module.
- Page 9 DANGER: Disconnect and lock out power before performing any electrical work. Failure to do so could result in electrical shock, serious bodily injury or death. WARNING: All electrical work should be performed by a qualified electrician and per all applicable codes. Failure to do so may result in severe bodily injury or death. Electrode Relays Relay 3 Relay 2...
- Page 10 Relay 1 Photo 11 Steps 11 to 14 are for rewiring the socket of the small clear relay with a resistor, diode, and capacitor in the socket wiring only. (If your relay looks like Relay 1 in Photo 11, use steps 11 to 14.) Step 11.
- Page 11 Step 12. Look at the control circuit breaker and see what wire number is terminated on the load (secondary) side of the control circuit breaker. Run a wire from Pin 7 of the socket to one of the terminal blocks or other connections with the same number as the wire terminated on the load (secondary) side of the control circuit breaker.
- Page 12 Relay 2 Photo 12 Steps 15 to 22 are for rewiring the socket of the larger clear electrode relay only. (If your relay looks like Relay 2 in Photo 12, use steps 15 to 22.) Step 15. Remove any wires from pins 3 and 4. Typically they are connected to the terminal strip. Consult your wiring diagram for the correct wire number.
- Page 13 Step 17. Remove the wire from Pin 5 and connect it to the Ground wire from the SONIC START Probe’s ® electrical fitting. Remove the wire from pin 5 and connect it to the ground wire from the SONIC START Probe’s ®...
- Page 14 Step 21. If there are any wire(s) on Pin 1, move them to Pin 8. Step 22. Look at the control circuit breaker and see what wire number is terminated on the load (secondary) side of the control circuit breaker. Run a wire from Pin 7 of the socket to one of the terminal blocks or other connections with the same number as the wire terminated on the load (secondary) side of the control circuit breaker.
- Page 15 Relay 3 Photo 13 Steps 23 to 29 are for rewiring the socket of the black plastic 8-pin electrode relay only. (If your relay looks like Relay 3 in Photo 13, use steps 23 to 29.) Step 23. Remove any wires from Pins 6 and 8. Typically they are connected to the terminal strip. Consult your wiring diagram for the correct wire number.
- Page 16 Step 25. Remove the wire from Pin 5 and connect it to the ground wire from the SONIC START Probe’s ® electrical fitting. Remove the wire from Pin 5 and connect it to the ground wire from the SONIC START ®...
- Page 17 Step 30. Plug the SONIC START Operating Module Old Electrode Relay ® (Item 1) into the 8-Pin socket that the electrode relay was plugged into as shown in Photo 14 SONIC START ® Operating Module Photo 14 Step 31. Solenoid Now wire the SONIC START STREAMLINE™...
- Page 18 Step 33. Splice new wires onto the leads coming out of Spliced the SONIC START STREAMLINE™ solenoid ® wire valve on the SONIC START STREAMLINE™ ® vacuum dome assembly to the wire you will run to the vacuum priming panel in the conduit body.
- Page 19 Step 37. Top Mounted PISTA ® Locate the old vacuum priming solenoid valve. Turbo Grit Pump Disconnect and remove it. The old solenoid SONIC START ® STREAMLINE™ valve will be located in the vacuum priming Solenoid Valve line between the Top Mounted PISTA Turbo ®...
- Page 20 Step 38. Float Check Valve Now convert the vacuum lines to the SONIC START STREAMLINE™ arrangement. First, ® remove all of the vacuum tubing fittings and vacuum tubing from the side of the float check valve that is not connected to the vacuum pump. Install the elbow (Item 2) into the body of the float check valve, as seen in Photo 21.
- Page 21 Step 41. Install vacuum tubing (Item 4) from the elbow (Item 2) on the float check valve inside of the vacuum priming panel to the male tubing connector (Item 3) located on the wall on the inside of the vacuum priming panel, see Diagram 5.
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Page 22: Operating Guide
Magnet oPeratinG Guide Target Symbol electrical Problems indicating light Liquid level in the pump priming chamber is monitored by the SONIC START resonant A flashing Red light means that there is an ® frequency liquid level prime sensing probe overload or short circuit in the SONIC START ®... -
Page 23: Troubleshooting Guide
troubleSHootinG Guide troubleshooting 1 4. Check the solenoid valve to make sure it is not clogged or filled with debris. If the vacuum pump is running, but the pump will not prime, follow the steps below until the 5. Check the reeds in the vacuum pump. pump will prime. - Page 24 troubleSHootinG Guide troubleshooting 3 change the state of the relay located inside the SONIC START Prime ® If the pump runs, but it is not primed and the Sensing Probe. Green indicating light is On and the Red indicating light is Off, follow the steps below If the Red indicating light changes until the pump will prime.
- Page 25 troubleSHootinG Guide SONIC START Prime Sensing Module. If not, go to Step 4. ® Probe needs to be replaced. 4. If this still does not solve the problem, 6. If additional information or assistance is then switch out the SONIC START ®...
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Page 26: Recommended Replacement Parts
recommended rePlacement PartS Part # Description Part # Description 4L628F SONIC START Sensor 87A384 Brass Bulkhead Adapter ® 11L4J O-Ring for Bulkhead Adapter 4L264S SONIC START Operating Module ® 6L222A Jam Nut 5L49B 8 Pin Socket 1L43B Reducer Coupling 5L150A Cable Ties 1L460E Male Tubing Connector... - Page 27 Grit Removal Efficiency Down to 140 Mesh Particle Size The PISTA Grit Chamber is equipped with the effectiveness of grit being captured on the chamber’s ® ™ patented V-Force Baffle , which is an integral flow flat-floor. ™ control baffle for both the inlet and outlet of the main Beyond this, the PISTA with V-Force Baffle ®...
- Page 28 Smith & Loveless, Inc. 14040 Santa Fe Trail Drive Lenexa, KS 66215-1284, USA (800) 922-9048 Fax: (913) 748-0106 www.smithandloveless.com E-mail: answers@smithandloveless.com Part #: 67P6...
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