Table of Contents
Advertisement
Quick Links
®
Smith & Loveless Inc.
Installation & Operation
Instructions
EXPLOSION-PROOF SONIC START
STREAMLINE
®
TM
FOR PISTA
®
RETROFIT KIT - 1 PUMP
Reorder #H67A254
PN: H67A254
Thank you for purchasing the Smith & Loveless, Inc. patent-pending
EXPLOSION-PROOF SONIC START
STREAMLINE
for PISTA
®
TM
®
Retrofit Kit, S&L Part No. H67A254. This Kit has all of the parts required to
convert your Top Mounted PISTA
Turbo Grit Pump from electrode to the
®
EXPLOSION-PROOF SONIC START
STREAMLINE
Vacuum
®
TM
Priming System.
Part #: 67P3
1
Advertisement
Table of Contents
Related Manuals for SMITH & LOVELESS STREAMLINE
Summary of Contents for SMITH & LOVELESS STREAMLINE
- Page 1 ® Smith & Loveless Inc. Installation & Operation Instructions EXPLOSION-PROOF SONIC START STREAMLINE ® FOR PISTA ® RETROFIT KIT - 1 PUMP Reorder #H67A254 PN: H67A254 Thank you for purchasing the Smith & Loveless, Inc. patent-pending EXPLOSION-PROOF SONIC START STREAMLINE for PISTA ®...
-
Page 2: Table Of Contents
OPERATOR SAFETY As you read this manual, please take extra notice of the bodily injury warnings called out with the internationally known symbol seen here. We have inserted these warnings to help ensure operator safety. Following the bodily injury warning, one of the following three words will appear: DANGER: Indicates an imminently hazardous situation which, if not avoid- ed, will result in death or serious injury. -
Page 3: Parts Included In Kit
PARTS INCLUDED IN KIT Please make sure your kit contains all of the parts and quantities noted in the Item a n d D e s c r i p t i o n s e c t i o n below, and assure that none of the parts are damaged before starting to install this... -
Page 4: Tools Required
BEFORE YOU START Before starting, check the existing vacuum SONIC START Probe to the panel with the ® dome assembly on the Top Mounted PISTA electrode relay and from the Explosion-Proof ® Turbo Grit Pump. Does the dome have one Solenoid Valve that will be mounted on top or two holes in the top of the plastic dome? of the vacuum dome to the vacuum priming... -
Page 5: Installation Steps
INSTALLATION STEPS DANGER: Disconnect and lock out power before servicing the equipment. Failure to do so could result in electrical shock, serious bodily injury or death. Step 1. Turn off and lockout power to the unit. Grounding Wire Connector Step 2. Disconnect the electrode grounding wire from the existing electrode dome assembly. - Page 6 Step 4. Dome Housing Dome Housing Stud Mark the location for the EXPLOSION- 3/4” NPT TAPPED HOLE PROOF SONIC START Probe (Item 1) on ® the motor adapter. See Diagram 2 for the correct location the EXPLOSION-PROOF SONIC START Probe (Item 1) . Use a ®...
- Page 7 Step 6 (Continued). Turn the tap with an adjustable wrench or tap wrench and keep track of how many revolutions you make with the tap. Keep the tap straight as you are turning it. Once the end of the tap is through the wall of the motor adapter and you have made at least 5 revolutions, remove the tap from the motor adapter.
- Page 8 If additional tapping is required, retap the hole and reinsert the EXPLOSION-PROOF SONIC START Probe (Item 1). Check the depth and ® tap the hole deeper, if necessary, to get the shoulder of the EXPLOSION-PROOF SONIC START Probe (Item 1) to be 3/8” or less from ®...
- Page 9 Step 10. T i g h t e n t h e E X P L O S I O N - P R O O F S O N I C S TA R T P r o b e ®...
- Page 10 Step 13. Determine the location of the existing electrode relay or SONIC START operating module. ® This is typically in the main control panel, but every installation is different. Step 14. Run conduit (not included in this kit) from the EXPLOSION-PROOF SONIC START to the ®...
- Page 11 Step 16. Label the loose ends of the wires. Label the wire to be connected to the existing electrode relay or SONIC START operating ® module as Pin 3 on both ends. Label the Neutral wire as Pin 2 and the Ground wire as Ground.
- Page 12 DANGER: Disconnect and lock out power before performing any electrical work. Failure to do so could result in electrical shock, serious bodily injury or death. WARNING: All electrical work should be performed by a qualified electrician and per all applicable codes. Failure to do so may result in severe bodily injury or death. Electrode Relays Relay 3 Relay 2...
- Page 13 Relay 1 Photo 17 Steps 21 to 23 are for rewiring the socket of the small clear relay with a resistor, diode, and capacitor in the socket wiring only. (If your relay looks like Relay 1 in Photo 17, use steps 21 to 23) Step 21.
- Page 14 Step 22. Run the wire from Pin 3 of the EXPLOSION-PROOF SONIC START (Item 1) to Pin 7 of the ® existing electrode relay socket. From Pin 3 of the EXPLOSION-PROOF SONIC START ® Step 23. Run a Neutral wire to Pin 2. Neutral Wire Skip ahead to Step 37.
- Page 15 Relay 2 Photo 18 Steps 24 to 29 are for rewiring the socket of the larger clear electrode relay only. (If your relay looks like Relay 2 in Photo 18, use steps 24 to 29.) Step 24. Remove the clear relay from its socket. Remove any wires from pins 3 and 4. Typically they are connected to the terminal strip.
- Page 16 Step 25. Remove the wire from Pin 5. Remove the wire from Pin 5. Step 26. Move any wire(s) from Pin 7 to Pin 5. These pins are on the opposite side of the socket, so it may be necessary to run a new wire or to wire nut another piece of wire onto it to reach. Step 27.
- Page 17 Step 28. If there are any wire(s) on Pin 1, move them to Pin 8. Step 29. Connect the wire from Pin 3 of the EXPLOSION-PROOF SONIC START (Item 1) to Pin 7 . ® From E X P L O S I O N - PROOF SONIC START Pin 3.
- Page 18 Relay 3 Photo 19 Steps 30 to 34 are for rewiring the socket of the black plastic 8-pin electrode relay only. (If your relay looks like Relay 3 in Photo 19, use steps 30 to 34.) Step 30. Remove the black relay from its socket. Remove any wires from Pins 6 and 8. Typically they are connected to the terminal strip.
- Page 19 Step 31. Remove the wire from Pin 5. Remove the wire from Pin 5. Step 32. If there is a jumper wire between Pins 1 and 7, remove it. Step 33. If there are any wire(s) on Pin 7, remove them. Step 34.
- Page 20 Relay 4 Photo 20 Steps 35 to 36 are for rewiring the instrinsically safe electrode relay. (If your relays looks like Relay 4 in Photo 20, use steps 35 to 36). The socket of the clear relay needs to be rewired. The intrinsically safe electrode relay is not needed and can be removed.
- Page 21 Step 36. Connect the wire from Pin 3 of the EXPLOSION-PROOF SONIC START (Item 1) to Pin 7. ® From Pin 3 of the EXPLOSION- PROOF SONIC START ®...
- Page 22 EXPLOSION-PROOF SONIC Photo 22 START STREAMLINE™ vacuum dome ® assembly (Item 3). See Photo 23. This will make it easy to install the dome into the motor adapter or adapter ring.
- Page 23 Step 40. Install the new EXPLOSION-PROOF SONIC START STREAMLINE™ vacuum dome ® assembly (Item 3) into the motor adapter or adapter ring, see Photo 25. Motor Adapter Photo 25 Step 41. Position the compression ring of the dome assembly (Item 3), see Photo 25 so that the holes line up with the studs (Item 4 or existing).
- Page 24 Label the wire connected to the green wire on the explosion-proof solenoid valve Ground. Step 45. Now that the EXPLOSION-PROOF SONIC START STREAMLINE™ solenoid wire has ® been spliced, run the wires through the conduit (not included in this kit) from the EXPLOSION- PROOF SONIC START STREAMLINE™...
- Page 25 Ground Terminal Block PROOF SONIC START STREAMLINE™ ® solenoid valve on the EXPLOSION-PROOF SONIC START STREAMLINE™ vacuum ® dome assembly (Item 3) to a Ground terminal located inside of the vacuum priming panel, see Photo 29. Ground Wire Photo 29 Step 47.
- Page 26 Install the vacuum tubing (Item 9) from the EXPLOSION-PROOF SONIC START ® STREAMLINE™ vacuum dome assembly (Item 3) to the male tubing connector (Item 8) on the wall on the outside of the vacuum priming panel, see Diagram 6. Leave a little bit of slack in the tubing, but make sure that there are no large sags.
- Page 27 Photo 34. Step 55. Remove any remaining vacuum tubing from the previous system that is not being used in the EXPLOSION-PROOF SONIC START ® STREAMLINE™ for PISTA Vacuum Priming ® System. Photo 34 Step 56. Perform a final check to make sure everything is complete.
-
Page 28: Operating Guide
OPERATING GUIDE DANGER: The classification rating of the SONIC START is not maintained when ® the cover is removed. The SONIC START should be moved to an unclassified area ® for this proceedure. Primed Indicating Light Liquid level in the pump priming chamber is monitored by the EXPLOSION-PROOF SONIC The Red light will be lit continuously when the START... -
Page 29: Troubleshooting Guide
TROUBLESHOOTING GUIDE DANGER:The classification rating of the SONIC START is not maintained when the ® cover is removed. The SONIC START should be moved to an unclassified area for ® this proceedure. Troubleshooting 1 4. Check the solenoid valve to make sure If the vacuum pump is running, but the pump it is not clogged or filled with debris. - Page 30 TROUBLESHOOTING GUIDE DANGER: The classification rating of the SONIC START is not maintained when the ® cover is removed. The SONIC START should be moved to an unclassified area for ® this proceedure. was the problem and the pump will 2.
- Page 31 TROUBLESHOOTING GUIDE DANGER: The classification rating of the SONIC START is not maintained when the ® cover is removed. The SONIC START should be moved to an unclassified area for ® this proceedure. 5. If additional information or assistance is 3.
-
Page 32: Recommended Replacement Parts
INC. in the EXPLOSION-PROOF SONIC alterations made to the Retrofit Kit unless START STREAMLINE™ Retrofit Kit (“Retrofit SMITH & LOVELESS has given specific written ® Kit”) are warranted to be free from defects in authority to do so. - Page 36 Smith & Loveless, Inc. 14040 Santa Fe Trail Drive Lenexa, KS 66215-1284, USA (800) 922-9048 Fax: (913) 748-0106 www.smithandloveless.com E-mail: answers@smithandloveless.com Part #: 67P3...
Need help?
Do you have a question about the STREAMLINE and is the answer not in the manual?
Questions and answers