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INSTRUCTION MANUAL
KP600 cartoner
It is vital that you read this document thoroughly before fi rst use.
CITUS KALIX
reserves the right to make technical alterations to the machine detailed herein at any time. While the essential
aspects of the information described in this document shall be preserved, CITUS has no obligation to modify this publication.
KP600 N°30314 SUSANNE LANG FRAGRANCE
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Table of Contents
Related Manuals for coesia CITUS KALIX KP 600
Summary of Contents for coesia CITUS KALIX KP 600
- Page 1 INSTRUCTION MANUAL KP600 cartoner It is vital that you read this document thoroughly before fi rst use. CITUS KALIX reserves the right to make technical alterations to the machine detailed herein at any time. While the essential aspects of the information described in this document shall be preserved, CITUS has no obligation to modify this publication. KP600 N°30314 SUSANNE LANG FRAGRANCE...
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Page 3: Table Of Contents
Introduction CITUS KALIX would like to thank you for the trust you have placed in us by choosing this cartoner. This document contains information which is the property of CITUS KALIX. Except where a right is expressly granted by contract, no part of this document may be reproduced or disclosed without obtaining prior written authorization from CITUS KALIX. - Page 4 Introduction Change of format / Settings Preparation Typical format change sheet Procedure of format change Locating the setting reference marks Settings No. 12 and 13 Procedure in case of jamming Settings No. 4, 5, 6, 14, 15, 16, 17, 18, 19, 20, 21 Partial lifting of the upper belt (operator side) in the event of carton jamming Settings No.
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Page 5: Safety
Safety GENERAL SAFETY INSTRUCTIONS ALWAYS COMPLY WITH THE SAFETY MEASURES DETAILED IN ALL SECTIONS OF THE INSTRUCTION MANUAL. Conduct a visual check of the machine before starting it to ensure that no undesirable element that may compromise the safety of individuals or the machine is present. Technical updates, adjustments, breakdown repair or maintenance must be carried out by authorized persons who are familiar with the relevant instruction manual and precautions set out by CITUS... -
Page 6: Incorrect Use
Safety INCORRECT USE • Operating the machine at speeds which are not those recommended by CITUS KALIX. • Using products which diff er in terms of their characteristics from those defi ned in the specifi cations, or which are in poor condition. -
Page 7: Technical Specifi Cations
Technical specifi cations FORMAT ADAPTATION The machine is adjustable to the size (in mm) and physical properties of the products. Min. values Max. values Marking zone Carton hinge axis Marking zone Tuck Lateral Main fl ap fl aps closing fl ap 5 min / 50 max For other applications (diff erent dimensions and/or special shapes), please consult us. -
Page 8: General
Technical specifi cations GENERAL Machine type: Cartoner Model: KP600 Rate* (unit/min): Formats: Cartons with all types of fl aps (tuck or alternated fl aps) Operation (number of operators): Noise level** (dbA): * The rate is variable depending upon the product dimension, the carton and the options. ** Sound pressure level. -
Page 9: Transportation / Installation
Transportation / Installation UNPACKING Delivered on a pallet, wrapped and protected against impacts, please have the following tools to hand when unpacking (hammer, various levers, etc.) and during handling (forklift truck, pallet truck, etc.). For the optimum installation of the cartoner, CITUS KALIX recommends: •... -
Page 10: Installation (In Mm)
Transportation / Installation INSTALLATION (in mm) Please refer to the general diagram if necessary. The cartoner has to be installed by CITUS KALIX. CITUS KALIX If the cartoner must be moved after it is put into operation, recommends that they should carry out the intervention. -
Page 11: Connection
Connection CONNECTION The main breaker switch for the cartoner should be connected to the electricity network in accordance with the information given on the nameplate. KP600 N°30314 SUSANNE LANG FRAGRANCE... -
Page 12: Connection To The Network
Connection CONNECTION TO THE NETWORK Directly connect to the breaker switch using a 4G4 mm cable. Feed the cable into the lower base of the electrical cabinet through the hole made for this purpose. PNEUMATIC CONNECTION Directly connect on the connector using a reinforced 15/23 mm plastic pipe. PRECAUTIONS BEFORE STARTING Install the lever and turn it clockwise until the transport belts have traveled at least one fi lling station: the movement should be smooth and silent. -
Page 13: Description / Presentation
Description / Presentation OPERATOR SAFETY One of the housings identifi ed on the diagram below provides access to the inside of the machine. The machine will stop immediately if a housing is opened or the emergency stop button is pressed. These safety measures should be checked regularly. - Page 14 Description / Presentation Primary chain: The machine is fi tted with a safety shutter at the point of input of the primary chain in the machine. Never attempt to intervene from the outside of the belt while the machine is running. In case of jamming, any intervention on the primary chain shall take place with the machine stopped and the casings open.
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Page 15: Settings No. 12 And
Description / Presentation Carton loader and leafl et loader The machine is equipped with mini-cartons and mini-leafl ets safety system and there is no carton loader or leafl et loader emptying mode. The various loaders have to be emptied while the machine is stopped and the casings are open. Never attempt to intervene from the outside of the loaders while the machine is running. - Page 16 KP600 N°30314 SUSANNE LANG FRAGRANCE...
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Page 17: Description
Description / Presentation DESCRIPTION LECTRICAL RODUCT OUTPUT CABINET ARTON FEED RODUCT FEED This machine is made up of the following two circuits: a chain with cells in which the products are inserted (product circuit), a set of 2 upper and lower belts between which the cartons are assembled (carton circuit). KP600 N°30314 SUSANNE LANG FRAGRANCE... -
Page 18: Product Circuit
Description / Presentation PRODUCT CIRCUIT Opposite operator side Operator side KP600 N°30314 SUSANNE LANG FRAGRANCE... - Page 19 Description / Presentation Placing of products Automatic or manual placing of products in the primary chain in the primary chain. by an insertion module. Primary chain. Product step-by-step forward motion right to the station where they are inserted into cartons. Product presence check Detection of the presence of all products in the primary chain cell.
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Page 20: Carton Circuit
Description / Presentation CARTON CIRCUIT Operator side Opposite operator side KP600 N°30314 SUSANNE LANG FRAGRANCE... - Page 21 Description / Presentation Storage of cartons with tuck fl aps with lower fl ap on operator side in the store. Gripping of carton in the store and vertical positioning for opening. Retaining of carton for opening, then opening of carton. Transfer of the carton to the secondary chain.
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Page 22: Carton Gripping - Opening - Transfer
Description / Presentation CARTON GRIPPING - OPENING - TRANSFER Detailed view of arms after opening S t o r a g e o f f l a t e d g e c a r t o n s a l l o w i n g a u t o m a t i c g r a v i t y f e e d i n g o f CARTON STORE the machine. - Page 23 Description / Presentation CARTON GRIPPING, OPENING AND TRANSFER CYCLE Phase Carton gripping under store The gripping arm rises beneath the store to take a new carton (suction cups suction). The transfer arm is positioned at its rear neutral point in stand-by. Phase Carton brought in front of the transfer arm The combined movements of the gripping arm (suction cups...
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Page 24: Carton Closing
Description / Presentation CARTON CLOSING View no. 1 View no. 2 closing unit, opposite operator side, upper fl ap closing unit, opposite operator side, lower fl ap The relative position of parts in contact with the carton differs according to whether the closing fl ap is situated above or below. - Page 25 Description / Presentation Mobile guide allowing the lateral fl ap at the back of the carton to be folded down. FOLDING LEVER Mobile guide allowing the pre-folding (up or down depending on the position of the fl ap) of LIFTING FLAP the closing fl...
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Page 26: Control Console
Description / Presentation CONTROL CONSOLE The operator interface is concentrated in the front panel of the machine. Stop Machine stop control at end of Starts the machine as long as no cycle. fault is displayed. In operation / setting: Green indicator light on Red indicator light on permanently permanently... -
Page 27: Operating Modes
Operating modes “AUTO ON” MODE START-UP PREPARATION Engage the main breaker switch. Open the compressed air supply valve. Check the inlet service pressure (6 bar). Feed a suffi cient quantity into the stores. ... -
Page 28: "Stop" Modes
Operating modes "STOP" MODES STOP “AWAITING” CONTROLLED BY THE MACHINE The machine is in automatic ON mode, which is signaled by the green indicator light. The machine automatically stops in “awaiting” mode in the following cases: - missing item at input, - accumulation of cartons downstream. -
Page 29: "Setting" Modes
Operating modes "SETTING" MODES JOG MODE Stop the machine as normal using the "Machine stop" button. This operating mode and must be implemented by “qualifi ed personnel”. The jog mode is enabled with the casings closed as the casing safety devices are disabled in this mode. ... -
Page 30: Change Of Format / Settings
Change of format / Settings PREPARATION The KP600 cartoner has been specially developed to reduce the time needed to change format and to allow operating personnel to do so. Certain settings for the diff erent packaging devices are identifi ed by yellow reference marks. These reference marks relate to a sheet enabling the devices to be set according to the dimensions and characteristics of the products and cartons. -
Page 31: Procedure Of Format Change
Change of format / Settings The Setting mode must only be used when the machine is switched off , by “qualifi ed personnel”, as the door safety devices are disabled in this mode. PROCEDURE OF FORMAT CHANGE Press the “Stop” button: the machine stops. ARRÊT Turn the keyed button to the right to the “Setting”... -
Page 32: Locating The Setting Reference Marks
Change of format / Settings LOCATING THE SETTING REFERENCE MARKS KP600 N°30314 SUSANNE LANG FRAGRANCE... - Page 33 Change of format / Settings Height setting for the closing unit operator side. Height setting for the locking fi ngers operator side. Height setting for the lifting fl ap operator side. Setting the distance between the belts of the secondary chain. Height setting for the upper belts of the secondary chain.
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Page 34: Procedure In Case Of Jamming
Change of format / Settings 03.01 02.02 02.01 Setting side view 01.01 PROCEDURE IN CASE OF JAMMING Stop the machine. Open the upper casing. Remove the products. Close the upper casing. ... - Page 35 Change of format / Settings The setting reference marks are affi xed to the machine in the form of yellow labels. The procedure reference marks can be found in the documentation in the form of blue labels. 00.00 Mark Primary chain Cell width setting (product template): ...
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Page 36: Partial Lifting Of The Upper Belt (Operator Side) In The Event Of Carton Jamming
Change of format / Settings 05.04 05.05 05.02 06.01 08.01 08.03 07.02 05.01 05.03 06.02 07.01 09.01 08.02 PARTIAL LIFTING OF THE UPPER BELT (OPERATOR SIDE) IN THE EVENT OF CARTON JAMMING Turn the knob by one notch to the right in order to offset the pegs of the upper belts. ... - Page 37 Change of format / Settings Mark Carton store Height setting for the upper carton guide (value A+B). 05.01 05.02 Lateral position setting for the carton guide, operator side. Lateral position setting for the carton guide, opposite operator side 05.03 (Device fi tted with a locking lever).
- Page 38 Change of format / Settings 12.01 12.02 10.01 17.01 11.01 17.01 16.01 15.01 16.02 14.01 KP600 N°30314 SUSANNE LANG FRAGRANCE...
- Page 39 Change of format / Settings The setting reference marks are affi xed to the machine in the form of yellow labels. 00.00 The procedure reference marks can be found in the documentation in the form of blue labels. Mark Closing unit, opposite operator side Height setting for the closing unit (value B) 10.01 (Device fi...
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Page 40: Setting No. 22: Carton Feeder Belt Setting
Change of format / Settings SETTING N° 22: CARTON FEEDER BELT SETTING (OPTIONAL) 18.01 Set at the requested value using the wheel (A). SETTING N°23: CARTON FEEDER BELT SENSOR SETTING (OPTIONAL) Release the locking lever (A). Set at the requested value using the dial (B). - Page 41 Change of format / Settings The setting reference marks are affi xed to the machine in the form of yellow labels. The procedure reference marks can be found in the documentation in the form of blue labels. 00.00 Mark Carton feeder belt 18.01 Carton feeder belt setting (see real value in the setting sheet)
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Page 42: Maintenance
Maintenance SPECIFIC PROCEDURES The setting operations described herein must under all circumstances be carried out with the machine switched off (breaker switch on 0), by “qualifi ed personnel”. 1- SETTING THE DISTANCE BETWEEN UPPER/LOWER PEGS (value A) Form a carton. ... - Page 43 Maintenance 3- SETTING THE MARKING POSITION The layout of the mark on the closing fl ap can be set as follows: mark Marking zone a) IN DEPTH (X direction) Release the screw (g). Manually move the stop/character-holder assembly to the desired position.
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Page 44: Maintenance Of Product / Carton Kinematics
Maintenance B 04 MAINTENANCE OF PRODUCT / CARTON KINEMATICS D 67 B 01 D 66 A 06 D 70 B 07 D 69 Setting side view B 04 C 45 D 42 D 73 B 07 C 43 D 69 D 42 D 42 D 73... - Page 45 Maintenance Switch off the machine before any maintenance action, (breaker switch on 0). This must be performed by "qualifi ed personnel". Frequency defi nition: = Day; = Week; = Month; = 3 Months; = 6 Months; = Year Greasing: CITUS KALIX recommends using white food machinery grease, isg.ALI B type.
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Page 46: Maintenance Of Carton - Mark - Closing Distribution
Maintenance MAINTENANCE OF CARTON - MARK - CLOSING DISTRIBUTION B 11 D 71 B 09 C 45 B 12 B 12 D 68 B 08 B 13 A 06 C 64 B 09 D 91 E 74 B 12 B 12 B 14 C 63 (Optional) - Page 47 Maintenance Switch off the machine before any maintenance action, (breaker switch on 0). This must be performed by "qualifi ed personnel". Frequency defi nition: = Day; = Week; = Month; = 3 Months; = 6 Months; = Year Greasing: CITUS KALIX recommends using white food machinery grease, isg.ALI B type.
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Page 48: Maintenance Of Safety Devices
Maintenance MAINTENANCE OF SAFETY DEVICES C 15 B 61 D 65 B 03 B 03 A 62 C 10 B 03 B 02 B 03 A 62 B 02 B 02 A 62 B 02 B 05 A 62 A 62 D 16 F 78 F 92 KP600 N°30314 SUSANNE LANG FRAGRANCE... - Page 49 Maintenance Switch off the machine before any maintenance action, (breaker switch on 0). This must be performed by "qualifi ed personnel". Frequency defi nition: = Day; = Week; = Month; = 3 Months; = 6 Months; = Year KP600 N°30314 SUSANNE LANG FRAGRANCE...
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Questions and answers
سلام من منوال برق دستگاه کارتونینگ کلیکس مدل kp 600 رو میخواستم
The electrical specifications for the Coesia CITUS KALIX KP 600 cartoning machine are:
- Power: 2 kVA
- Voltage: 208V
- Frequency: 60 Hz
- Phases: Three-phase + Ground
- Total Full Load Amperage (FLA): 20A
- Largest Motor FLA: 5A
- Enclosure Type: 1
This answer is automatically generated