efacec EFAPOWER EV-QC24S Installation And User Manual
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efacec EFAPOWER EV-QC24S Installation And User Manual

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EFAPOWER
EV QC24S
QUICK CHARGING STATION
Installation and User Manual

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Summary of Contents for efacec EFAPOWER EV-QC24S

  • Page 1 EFAPOWER EV QC24S QUICK CHARGING STATION Installation and User Manual...
  • Page 2 M A N U A L Copyright and trademarks ©2015 EFACEC. All rights reserved. This material is protected by the copyright laws of Portugal and other countries. It may not be modified, reproduced or distributed without the prior, express written consent of EFACEC.

  • Page 3: Table Of Contents

    ........................19 UTPUT CONNECTOR 7.1.1 CCS Connector ..............................19 ......................20 OPERATING INSTRUCTIONS 7.2.1 Operation sequences for EFAPOWER EV-QC24S without display ............... 21 7.2.2 Operating sequences for EFAPOWER EV-QC24S with display ................22 MAINTENANCE MANUAL ...................24 ......................24 REVENTIVE AINTENANCE ........................
  • Page 4 The technical specifications indicated here do not constitute a contractual obligation. No part of this document may be photocopied, reproduced or translated to other languages without the written consent from EFACEC. In case of any doubt regarding a subject described in this manual, please contact us at: Rua Eng.º...

  • Page 5: General Product Description

    U S E R M A N U A L 1 GENERAL PRODUCT DESCRIPTION EFAPOWER EV-QC24S charging station is able to charge all electric vehicles compliant with Combined Charging System (CCS) standard. Depending on the battery capacity, EFAPOWER EV-QC24S can charge properly equipped electric vehicles from 0% to 80% in roughly 60 minutes.

  • Page 6: General Characteristics

    M A N U A L 2 GENERAL CHARACTERISTICS 2.1 TECHNICAL CHARACTERISTICS EFAPOWER EV-QC24S technical characteristics are indicated in the Table 1. This unit is intended to have one DC output connection (CCS). Table 1 – EFAPOWER EV-QC24S Technical Characteristics...

  • Page 7: Standards

    I N S T A L L A T I O N A N D U S E R M A N U A L 2.2 STANDARDS The EFAPOWER EV-QC24S Quick Charging Station complies with the following standards: Table 2 – EFAPOWER EV-QC24S Applicable Standards Technical Data 2006/95/CE UL 2231-1...

  • Page 8: Product Parts Presentation

    C – Color Screen G – GSM C – CDMA Figure 2 - EFAPOWER EV-QC24S Codes EFAPOWER EV-QC24S and its unit interfaces (HMI and output connection) are represented in the next figure. TFT color 4,3’ opcional RFID Reader LED signalling...

  • Page 9: Important Safety Instructions

    Warranty information and disclaimer Your use of, or modification to, the EFAPOWER EV-QC24S Quick Charging Station in a manner in which the EFAPOWER EV-QC24S Quick Charging Station is not intended to be used or modified will void the limited warranty.

  • Page 10: Installation

    The installation of EFAPOWER EV-QC24S shall not be made closer than 6,1m (20 feet) of an outdoor motor fuel dispensing device. EFAPOWER EV-QC24S is in an IP54, IK10 (NEMA 3R) enclosure. This Unit is intended to work below 40ᵒC (104ᵒF) ambient temperature.

  • Page 11: Site Verification And Inspection

    Unit. See example in Figure 5. Figure 5 - EFAPOWER EV-QC24S with shelter 5.1.2 SITE VERIFICATION AND INSPECTION ✓ Check if the installation of the Quick Charger is not planned to be made closer than 6,1m (20 feet) of an outdoor motor fuel dispensing device;...

  • Page 12: Site Preparation

    Once the local conditions have been verified, it is time to prepare the site for the installation of the EFAPOWER EV-QC24S. 5.2.1 UPSTREAM WIRING INFORMATION Depending on the configuration of the EFAPOWER EV-QC24S, it may have different wiring schemes as represented in the following three figures: CE MARKED UNITS: ▪...
  • Page 13 X1.5 X1.6 X1.7 Figure 8 - EFAPOWER EV-QC24S Single phase connection for ETL marked unit This installation requires a dedicated 150A circuit breaker 2P C curve, which shall be physically located according to the local electrical codes. The wiring shall be done as shown above and two triple shunts (supplied with the unit) shall be placed across phase terminal blocks, represented in orange (X1.1, X1.2,...

  • Page 14: Surface Preparation

    5.2.2 SURFACE PREPARATION This Charging Station must be fixed to a wall by a mounting plate. 5.2.3 RESOURCES FOR INSTALLATION The following resources will be needed for installation of the EFAPOWER EV-QC24S: Fasteners: ▪ 6 (six) stainless steel hex spacers M8 Male/ M8 Male, with matching nuts and washers – (supplied with the EFAPOWER EV-QC24S) ▪...

  • Page 15: Handling And Placing

    5.3.1 PACKAGING EFAPOWER EV-QC24S is shipped in a package with the three power converters outside the unit for an easier handling and placing. 5.3.2 VISUAL INSPECTION ✓ Check if the exterior packaging has been damaged by mechanical impacts or any accidents during transportation ✓...
  • Page 16 E F A P O W E R E V - Q C 2 4 S I N S T A L L A T I O N A N D U S E R M A N U A L 5.3.4.1 MOUNTING ON THE WALL Each unit must be installed by using the mounting plate and 7 (seven) M8 screws.
  • Page 17 E F A P O W E R E V - Q C 2 4 S I N S T A L L A T I O N A N D U S E R M A N U A L Install the mounting plate on the wall with M8 Remove left side cover plate and unplug the screws.
  • Page 18 M6x35 flat head screws 5.3.4.2 POWER CABLES CONNECTIONS The connection to the AC input terminals of each EFAPOWER EV-QC24S is carried out through the bottom of the unit as shown below: Input cable entrance Figure 9 - EFAPOWER EV-QC24S Interior front view X1 MUST BE CONNECTED (35mm terminal blocks).

  • Page 19: Start-Up

    - 208V ± 10% 50Hz - Single phase for ETL marked Units - 240V ± 10% 50Hz ✓ At this stage, whenever the Unit shall be integrated with a Network Management System, Efacec must already have the following information: ✓ For Unit configuration: Station(s) ID and Central Management Endpoint ✓...
  • Page 20 U S E R M A N U A L THIS EFAPOWER EV-QC24S QUICK CHARGING STATION MUST NOT BE STARTED OR PUT INTO USE WITHOUT HAVING BEEN COMMISSIONED BY A FULLY TRAINED AND AUTHORIZED PERSON ALL SERVICING MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL. DO NOT ATTEMPT TO SERVICE THE EFAPOWER EV-QC24S QUICK CHARGING STATION YOURSELF.
  • Page 21 (green light). ✓ If the EFAPOWER EV-QC24S has a display, when the LED is blinking amber, the display shall show the status in Figure 11. When the LED color changes to green, the display shall show the status represented in Figure...

  • Page 22: User Manual

    During the charging process, the Human Machine Interface (HMI), presented in Chapter 3, will signal different stages. These sequences are shown in this chapter. 7.1 OUTPUT CONNECTOR EFAPOWER EV-QC24S is prepared to charge electric vehicles according to the aforementioned charging system 7.1.1 CCS CONNECTOR Combo T2...

  • Page 23: Operating Instructions

    As presented in Chapter 3, on the connector holder and above it is the LED signaling, which is the same with or without a display. When a user intends to start an operation on the EFAPOWER EV-QC24S, one of the following LED colors is presented:...

  • Page 24: Operation Sequences For Efapower Ev-Qc24S Without Display

    M A N U A L 7.2.1 OPERATION SEQUENCES FOR EFAPOWER EV-QC24S WITHOUT DISPLAY The green light (Ready) indicates the EFAPOWER EV-QC24S is ready to be connected to a vehicle. The following figure represents the operation sequences to start charging.

  • Page 25: Operating Sequences For Efapower Ev-Qc24S With Display

    M A N U A L 7.2.2 OPERATING SEQUENCES FOR EFAPOWER EV-QC24S WITH DISPLAY The user interface to start and stop charging on a EFAPOWER EV-QC24S with a display is represented on the following figures. User interface to start charging: Figure 21 –...
  • Page 26 E F A P O W E R E V - Q C 2 4 S I N S T A L L A T I O N A N D U S E R M A N U A L User interface to stop charging: If charge process is...

  • Page 27: Maintenance Manual

    EFAPOWER EV-QC24S QUICK CHARGING STATION YOURSELF. DO NOT REMOVE THE COVER WHILE THE EFAPOWER EV QC24S QUICK CHARGING STATION IS ENERGIZED. BY OPENING THE EFAPOWER EV-QC24S QUICK CHARGING STATION’S COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES! IN CASE OF ANY KIND OF DOUBT REGARDING THIS, PLEASE CONTACT: Rua Eng.º...

  • Page 28: Troubleshooting

    EFAPOWER EV-QC24S QUICK CHARGING STATION YOURSELF. DO NOT REMOVE THE COVER WHILE THE EFAPOWER EV QC24S QUICK CHARGING STATION IS ENERGIZED. BY OPENING THE EFAPOWER EV-QC24S QUICK CHARGING STATION’S COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES! We advise to carry out the following verifications:...
  • Page 29 Figure 23 - EFAPOWER EV-C24S inoperative status Figure 24 – Example of an EFAPOWER EV-QC24S error status In this case you should return the charging connector to its holder and call Efacec Customer Support at: Rua Eng.º Frederico Ulrich - Apartado 3078 2725 Northwoods Parkway, Ste.
  • Page 30 I N S T A L L A T I O N A N D U S E R M A N U A L Vehicle problems Table 6 - EFAPOWER EV-QC24S Charger/Vehicle Problems DTC No. Message on Display / Indication for user Possible cause 4202...
  • Page 31 E F A P O W E R E V - Q C 2 4 S I N S T A L L A T I O N A N D U S E R M A N U A L [This Page Intentionally Left Blank] 28 | 28...
  • Page 32 2725 Northwoods Parkway, Ste. B 4471-907 MOREIRA MAIA - PORTUGAL Norcross, Georgia 30071 USA Tel: (+351) 229403241 - Fax: (+351) 229403209 Tel: (1) 470 395-3648 Fax: (1) 770 446 8920 apvsa@efacec.com support.eem.usa@efacec.com www.electricmobility.efacec.com www.electricmobility.efacec.com EFAPOWER EV-QC24S - INSTALLATION AND USER MANUAL V 06.00...

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