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Summary of Contents for efacec EFAPOWER EV-QC45
- Page 2 Copyright and trademarks ©2014 EFACEC. All rights reserved. This material is protected by the copyright laws of Portugal and other countries. It may not be modified, reproduced or distributed without the prior, express written consent of EFACEC. All other products or services mentioned are the trademarks, service marks, registered trademarks or...
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Page 3: Table Of Contents
TABLE OF CONTENTS GENERAL PRODUCT DESCRIPTION ................2 GENERAL CHARACTERISTICS ..................3 ......................3 ECHNICAL CHARACTERISTICS ...........................4 TANDARDS PRODUCT PARTS PRESENTATION ................. 5 IMPORTANT SAFETY INSTRUCTIONS ................6 INSTALLATION ......................7 .....................7 NVIRONMENTAL REQUIREMENTS 5.1.1 Local Conditions ..............................7 5.1.2 Site Verification and Inspection ..........................8 ..........................9 ITE PREPARATION 5.2.1... - Page 4 The technical specifications indicated here do not constitute a contractual obligation. No part of this document may be photocopied, reproduced or translated to other language without the written consent from EFACEC. In case of any doubt regarding a subject described in this manual, please contact us at:...
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Page 5: General Product Description
1 GENERAL PRODUCT DESCRIPTION EFAPOWER EV-QC45 charging station is able to charge all electric vehicles compliant with CHAdeMO charging system and Combined Charging System (CCS) standards. Depending on the battery capacity, EFAPOWER EV-QC45 can charge properly equipped electric vehicles from 0% to 80% in roughly 30 minutes. -
Page 6: General Characteristics
2 GENERAL CHARACTERISTICS 2.1 TECHNICAL CHARACTERISTICS EFAPOWER EV-QC45 technical characteristics are indicated in the Table 1. This unit is intended to have at least one DC output connection (CHAdeMO and/or CCS) and in addition can have one of the two AC output connections (AC43 or AC22). -
Page 7: Standards
2.2 STANDARDS The EFAPOWER EV-QC45 Quick Charging Station complies with the following standards: Table 2 – EFAPOWER EV-QC45 Applicable Standards Technical Data 2006/95/CE UL 2231-1 2004/108/CE UL 2231-2 Universal: EN/IEC 61851-1 UL 2202 IEC 62196 SAE J1772 EN/IEC 61851-23 Applicable... -
Page 8: Product Parts Presentation
DCC – CCS AC43 AC22P AC22S One at most AC11P AC11S AC7P AC7S AC3P AC3S Figure 3 - EV-QC45 Standalone Codes EFAPOWER EV-QC45 has 9 possible output combinations as showed in the next figure: Figure 4 - EFAPOWER EV-QC45 Parts 5/32... -
Page 9: Important Safety Instructions
DATA, LOSS OF USE, COST OF COVER, OR LOSS OR DAMAGE TO THE EFAPOWER EV QC45 CHARGING STATION, ARISING OUT OF OR RELATING TO THE USE OR INABILITY TO USE THIS MANUAL, EVEN IF EFACEC OR ITS AUTHORIZED DISTRIBUTORS HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. -
Page 10: Installation
The installation of EFAPOWER EV-QC45 shall not be made in a commercial garage (repair facility) or closer than 508mm (20 feet) of an outdoor motor fuel dispensing device. EFAPOWER EV-QC45 is in an IP54, IK10 (NEMA 3R) enclosure. This Unit is intended to work below 50ᵒC (122ᵒF) ambient temperature. -
Page 11: Site Verification And Inspection
Unit. See example in Figure 6. Figure 6 - EFAPOWER EV-QC45 with shelter 5.1.2 SITE VERIFICATION AND INSPECTION Check if the installation of the Quick Charger is not planned to be made in a commercial garage (repair facility) or closer than 508mm (20 feet) of an outdoor motor fuel dispensing device;... -
Page 12: Site Preparation
Once the local conditions are verified, it is time to set up the site in order to be ready for the installation of the EFAPOWER EV-QC45. 5.2.1 UPSTREAM WIRING INFORMATION Depending on the configuration of the EFAPOWER EV-QC45 we can have two wiring schemes as represented in Figure 7: ... -
Page 13: Surface Preparation
5.2.2 SURFACE PREPARATION Efacec recommends a concrete pad of at least 800mm (31.5”) square, by 254mm (10”) deep. Check local codes to ensure compliance. Flatness To avoid warping of the doors, the Quick Charger Station power cabinet must be mounted on a surface with a maximum slope of 2mm/m (¼... -
Page 14: Handling And Placing
Check if the exterior packaging has been damaged by mechanical impacts or any accidents during transportation If applicable, check if the exterior panels of the EFAPOWER EV-QC45 are in perfect condition Check if the interior of the Quick Charger Station is clean ... -
Page 15: Handling
Never try to move the power cabinets by using tools under panels; this will create a risk of deformation. Figure 8 - EFAPOWER EV-QC45 lifting hooks After the power cabinet is placed, the lifting hooks must be removed, and the M12 sealing screws must be inserted in their holes in order to guarantee the IP54, IK10 (NEMA 3R) protection degree. - Page 16 The access to all the controls and commands including the buttons and the card reader, must comply with local codes and ADA requirements. That includes being under 1200mm (48”) off the ground. Front Side Figure 9 - EFAPOWER EV-QC45 Drilling and conduits layout (bottom view) IMPORTANT: ...
- Page 17 Quick Charger Station In areas with frequent thunder storms, we advise to add transient voltage surge suppression (TVSS) at the service panel for all circuits All bolts/nuts must be sealed Figure 10 - EFAPOWER EV-QC45 Input Terminals 14/32...
- Page 18 The protective earth cable must have a section, at least of 16 mm2 (#6AWG) or according to local codes. Earth Terminal Earth Terminal Figure 11 - EFAPOWER EV-QC45 Earth Terminal 15/32...
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Page 19: Start-Up
Before switching ON all the fuses and circuit breakers, check the supply voltage between lines: it must be 400V ± 10% 50Hz, for CE marked Units (and 480V ± 10% 60Hz for ETL marked Units) At this stage, whenever the Unit shall be integrated with a Network Management System, Efacec shall already have the following information: ... - Page 20 Switch on all the fuses and circuit breakers in the Quick Charging Station power cabinet: Fuses: F2, F7, F3, F4 Circuit Breakers: Q1, Q2, Q7, Q3, Q4, Q10, Q11 (only if cold option), Q6, Q12 (auxiliary supply for maintenance), Q14 (only if AC43 or AC22 outputs), Q20 (only if AC43 output), Q15 (only if AC22S output) EV-QC45 CE components layout DC output –...
- Page 21 NOTE: if any of the following events do not happen, please consult Section 8.1 Power up errors. The display will show the following image during the boot-up process of the operating software: Figure 21 - EFAPOWER EV-QC45 Initialization 18/32...
- Page 22 Figure 23 - EFAPOWER EV-QC45 Screen Saver The EV-QC45 shall be ready to charge any car that has a charging system according to the EFAPOWER EV-QC45 configuration. Although, is highly recommended to test the charger station with a car or a simulator. See how to operate the charger station in chapter 7.
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Page 23: User Manual
7 USER MANUAL The EFAPOWER EV-QC45 operation depends on its output connections: CHAdeMO, CCS, AC43 or AC22. During the charging process, the Human Machine Interface (HMI), presented in chapter 3, will give instructions and will signal different stages. These sequences are shown in this chapter. -
Page 24: Ac Connector
Combo T1 Figure 30 - Combo T1 Connector Figure 31 - Combo T1 Handling 7.1.3 AC CONNECTOR Type 2 Figure 33 – Type 2 Connector Figure 32 – Type 2 Handling 7.1.4 AC OUTLET Mode 3 Figure 34 – Connector for AC22 Handling Figure 35 - Mode 3 Outlet 21/32... -
Page 25: Operation
7.2 OPERATION When a user starts an operation on the EFAPOWER EV-QC45, the HMI display will show one of the following screen savers if: - All output connections are idle or, - The unit only allows one vehicle to charge at a... -
Page 26: Options Interfaces
7.2.1 OPTIONS INTERFACES Figure 40 - Options interfaces 23/32... -
Page 27: Chademo Charging System Interfaces
7.2.2 CHADEMO CHARGING SYSTEM INTERFACES Figure 41 - CHAdeMO interfaces 24/32... -
Page 28: Combined Charging System (Ccs) Interfaces
7.2.3 COMBINED CHARGING SYSTEM (CCS) INTERFACES Connect CCS Cable Figure 42 - CCS interfaces 25/32... -
Page 29: Ac43 Charging System Interfaces
7.2.4 AC43 CHARGING SYSTEM INTERFACES Figure 43 - AC43 interfaces 26/32... -
Page 30: Ac22 Charging System Interfaces
7.2.5 AC22 CHARGING SYSTEM INTERFACES Figure 44 - AC22 interfaces 27/32... -
Page 31: Maintenance Manual
INCORRECT OPERATION OR MANIPULATION OF THE EFAPOWER EV QC45 QUICK CHARGING STATION. EFACEC HAS TAKEN EVERY PRECAUTION TO PRODUCE AN ACCURATE, COMPLETE AND EASY TO UNDERSTAND MANUAL AND WILL THEREFORE ASSUME NO RESPONSIBILITY NOR LIABILITY FOR DIRECT, INDIRECT OR ACCIDENTAL PERSONAL OR MATERIAL DAMAGE DUE TO ANY MISINTERPRETATION OR UNDESIRED MISTAKES IN THIS MANUAL. -
Page 32: Preventive Maintenance
Cleaning should be performed every 12 (twelve) months and more often if in harsh environmental conditions such as excessive snow or dust accumulation. Table 4 - EFAPOWER EV-QC45 Preventive Maintenance Operation Periodicity... - Page 33 Station problem, you should receive the message “Charger Problem” otherwise should appear “Charger/Vehicle Problem”. In this case you should return the charging connector to its holder and call Efacec Customer Support at: Electronic Power Systems Unit Electronic Power Systems Unit 2725 Northwoods Parkway, Ste.
- Page 34 Charger/Vehicle problems Table 7 - EFAPOWER EV-QC45 Charger/Vehicle Problems DTC No. Message on Display / Indication for user Possible cause 20000 Charger/Vehicle problem Car contactors closed before they should 20001 Charger/Vehicle problem Car contactors insulation failure 20002 Charger/Vehicle problem Battery not sensed...
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- Page 36 Rua Eng.º Frederico Ulrich - Apartado 3078 Norcross, Georgia 30071 USA 4471-907 MOREIRA MAIA - PORTUGAL Tel: (1) 470 395-3648 Fax: (1) 770 446 8920 Tel: (+351) 229432248 - Fax: (+351) 229403209 support.eem.usa@efacec.com apv-sa@efacec.com www.efacecusa.com www.efacec.com EFAPOWER EV-QC45 STANDALONE - INSTALLATION AND USER MANUAL V 05.00...
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