Related Manuals for RINGSPANN Brake HW 165 FHM
Summary of Contents for RINGSPANN Brake HW 165 FHM
- Page 1 Installation and operating instructions for Brake HW 165 FHM E 09.774e Schaberweg 30-38 Phone +49 6172 275 0 www.ringspann.com 61348 Bad Homburg +49 6172 275 275 info@ringspann.com Germany...
- Page 2 Disregarding or misinterpreting these installation and operating instructions invalidates any product liability or guarantee by RINGSPANN; the same applies if the product is taken apart or changed. These installation and operating instructions should be kept in a safe place and should accompany the product if it is passed on to others -either on its own or as part of a machine- to make it accessible to the user.
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Page 3: Table Of Contents
Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 3 Contents DESCRIPTION OF THE CALIPER 1.1 Principle 1.2 Delivery condition 2 INSTALLATION 2.1 Preparing the positioning area... -
Page 4: Description Of The Caliper
Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 4 Description of the caliper 1.1 Principle The HW 165 FHM calipers are hydraulic fail-safe calipers; the braking force is applied by spring washers and hydraulic pressure is necessary to hold the brake released. -
Page 5: Installation
Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 5 Life-threatening danger! Disc must be absolutely degreased before all contact with the brakes linings. -
Page 6: Installing The Disc
Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 6 Disc Fig. 2.1 2.2 Installing the disc Make sure that the disc is accurately positioned and attach it to its hub. -
Page 7: Installing The Caliper
Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 7 Important! If these conditions are not complied with, the caliper cannot be assembled or will not operate to standard. - Page 8 Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 8 Fig. 2.2 6. Tighten to the torque the 12 nuts V6 The tightening torque (Cs) which has to be applied on the two screw rows for each nut is: Cs = 1950Nm ±5% with greased screws.
- Page 9 Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 9 2.3.4 Orientation of the piston heads If the caliper stands on a horizontal support, the orientation of the piston heads is not important.
- Page 10 Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 10 The caliper must be connected to its source at a hydraulic pressure 230 bar max, by threaded plug G 3/8’’.
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Page 11: Initial Start-Up
Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 11 2.4 Initial start-up 2.4.1 Hydraulic circuit bleed Tools: Spanner, 8mm across flats, 6mm ID flexible hose. - Page 12 Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 12 2.4.2 Deactivate the manual release The principle is to position the stopping rings in the piston groove once the pressure is applied.
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Page 13: Operational Running
Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 13 2.4.4 Control of the general running Important! Be Careful: The disc must be degreased and free from any deposits so as not to decrease the friction coefficient. -
Page 14: Periodic Maintenance
Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 14 PERIODIC MAINTENANCE Every two months, check: - As a general rule, inspect the entire system for correct operation - Check that there is not any leakage - Also, check the brake pad gap see chapter 5.3. - Page 15 Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 15 Put the 2 retaining segments 14 in the piston groove 04 Fig. 5.2.
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Page 16: Manual Release: Deactivation
Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 16 5.2 Manual release: deactivation With the pressure cut off, remove the cover 21 with its 6 Allen screws V09 (5mm male key). -
Page 17: Adjustment Of Brake Pad Clearance, Pad Wear Take Up
Frequently check the total gap between pads and the disc. (a 1mm increase to this gap corresponds to 8% loss of torque). Refer to the RINGSPANN Datasheet for the nominal clearance. Attention! When the remaining lining thickness reaches 3mm, proceed to pad exchange as per chapter 5.4. - Page 18 Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 18 Fig. 5.4 7. Reinstall locking washer 15 on the flats of wear take up screw and lock it with its 2 screws V04 and 2 washers V14.
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Page 19: Replacement Of Worn Brake Pads
Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 19 Fig. 5.5 Replacement of worn brake pads Tools: 30mm AF spanner - 19mm AF spanner - 5mm Allen wrench Procedure: For each pad Put the caliper into manual release position, see chapter 5.1 and switch off the pressure. -
Page 20: Installation And Operating Instructions For Brake Hw 165 Fhm Spring Activated
Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 20 Remove pad 11 from its pad holder 01 by pulling screw M10. -
Page 21: Opening And Wear Contacts (Mechanicals) Adjustment
Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 21 Opening and wear contacts (mechanicals) adjustment Information! Contacts are factory set and do not need any adjustment. - Page 22 Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 22 - Release pressure. When the brake is close, Check the contact state (Position "closed"). If this information is not obtained, unscrew the screw HC V02 until change of state.
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Page 23: Drawn: Bahs
Installation and operating instructions for E 09.774e Brake HW 165 FHM spring activated – hydraulically released Issue: 08.01.2021 Version: 1 Drawn: BAHS Checked: EISF Pages: 24 Page: 23 5.5.2 Adjustment of ‘pad wear’ switch This switch is permanently closed and opens when the pad wear reaches 1mm. -
Page 24: Spare Parts
Page: 24 Spare parts - Monitoring switches (Opening/wearing) Ref.: CONOUVREG-PIN-HW - Set of pads: 2 pads 11 " Dynamic " Ref: JG ST5 RINGSPANN 132 - Hydraulic control parts comprising (Refer to assembly drawing): 1 Piston 12660-026 ...
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