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BCI One Door Urban Bus 2019 Owner's Manual

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Owner's Manual
One Door Urban Bus
OWNER'S MANUAL
Bus and Coach International Pty Ltd
April 2019
Page 1 of 48
– Issue 4

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Summary of Contents for BCI One Door Urban Bus 2019

  • Page 1 Owner’s Manual One Door Urban Bus OWNER’S MANUAL Bus and Coach International Pty Ltd April 2019 Page 1 of 48 – Issue 4...
  • Page 2 Service Agent or Dealer in your area to discuss it. BCI is always striving for excellence and continues to improve its products and services as a means of offering the best value for our customers in a very competitive market place. Bus and Coach International Pty Ltd. Reserves the right to make changes in design and specifications and / or to make additions to, or improvements to this product without obligation to install them on products previously manufactured.

  • Page 3: Table Of Contents

    Owner’s Manual Table of Contents Front Cover Page 1 Preface Page 2 Table of Contents Pages 3 - 4 Section 1 - Important Items： A) Name Plate Introduction Page 5 B) Explanation of the Product Warranty - Page 5 C) Technical Documents Page 5 Section 2 - Technical Specifications：...
  • Page 4 Owner’s Manual Table of Contents (continued) Section 6 - Vehicle Maintenance： Notice Page 31 A) First Service Schedule 5000km Pages 31 - 32 B) Service Schedules Pages 32 - 34 C) Recommendations for Lubricants Pages 34 - 35 Section 7 - Trouble Shooting： A) Chassis Pages 36 –...

  • Page 5: Section 1 - Important Items

    Please ensure any warranty repairs required are communicated with your selling Dealer. Should a warranty repair not be able to be carried out at an official BCI Dealership, please ensure an official order number is obtained for the repairs from...

  • Page 6: Section 2 - Technical Specifications

    Owner’s Manual Section 2 - Main Technical Specifications 2A - Main Technical Specifications of the Vehicle (All figures quoted are approximate): 2A.1 - Body Dimensions (mm): Overall L × W × H 12490 * 2495 * 3325 Wheelbase 6460 Front overhang 2750 Rear overhang 3280...

  • Page 7: B) Main Technical Specifications Of The Chassis Assembly

    Owner’s Manual Section 2 - Main Technical Specifications (continued) 2B - Main Technical Specifications of the Chassis: 2B.1 - Engines: Model Cummins ISB 6.7 E5 300B Manufacturer Cummins 6 inline, water cooling, direct injection, turbocharged, Mode and type inter cooled electrically controlled diesel engine Displacement (l) Normal rated power / Rotation rate 221 / 2300...
  • Page 8 Owner’s Manual Section 2 - Main Technical Specifications (continued) 2B.8 - Wheels and Tyres: Wheel type: 8.25 × 22.5 standard steel rims (alloys optional) Tyre specification (front / rear): 275 / 70R22.5 Tyre inflation pressure (front / rear): 850 / 850Kpa (maximum) 2B.9 - Braking: Service braking type: EBS dual circuit electric &...
  • Page 9 Owner’s Manual fully bonded to the body. Section 2 - Main Technical Specifications (continued) 2C.6 - Seats: Driver seat: GSX3000 (August 2014 onwards), with right hand control & 3-point safety belts. Passenger seats (43): All seats are approved for public transportation and are available in fixed back, reclining or metro configurations with two types of seat belts.

  • Page 10: Section 3 - Operating Guide

    Owner’s Manual Section 3 - Operating Guide 3A – GSX3000 Driver’s seat – used from August 2014 (figure 3A): (Extract from GSX3000 operating instruction) 1) Seat Angle Adjustment - pull the handle upwards and use body weight to adjust the seat angle. 2) Seat Cushion Adjustment –...
  • Page 11 Owner’s Manual Section 3 - Operating Guide (continued) 3B - Steering column adjustment (figure 4): 3B.1 - Steering Rake adjustment (located at left side of steering wheel), turn knob anti-clockwise, adjust steering wheel rake to the desired position, then turn knob clockwise to lock.
  • Page 12 Owner’s Manual Section 3 - Operating Guide (continued) 3C.2 - Headlight & direction indicator control stalk (figure 7): This is located on the left side of the steering column. Figure 7 Both high beam headlight and side lights are turned off. This is the vehicle marker lights.
  • Page 13 Owner’s Manual Section 3 - Operating Guide (continued) 3C.4 - Instrument panel map (figures 9a to 9c): 3C4.1 Instrument panel map (figure 9a): 1) Tachometer 2) Warning lamps 3) Speedometer Figure 9a 4) Battery voltage 5) Oil pressure gauge 6) Option menu 7) TFT color screen 8) Coolant temperature gauge 9) Fuel gauge...
  • Page 14 Owner’s Manual Section 3 - Operating Guide (continued) 3C.5 – Dash switch, button and indicator functions (figure 10): 1) Passenger alight (blue) 2) Toggle for rearview mirrors 3) Destination unit 4) Interior LED saloon lights 5) Driver’s light switch Figure 6) Front screen demister switch 7) Sunblind switch 8) Driver reading light switch...
  • Page 15 Owner’s Manual Section 3 - Operating Guide (continued) Dash switch, button and indicator functions (continued) 3C.5.6 Windscreen demister switch: The middle position is for the low flow rate; press down upper end to turn off the power; and press down lower end for high flow rate.
  • Page 16 Owner’s Manual Section 3 - Operating Guide (continued) Driver’s console; switch, button and indicator functions: 3C6.1 Cruise Adjuster：The two switches work together to set the cruise control function. Cruise control can without the driver having to apply the accelerator pedal, accelerate or decelerate the vehicle at the touch of a switch;...
  • Page 17 Owner’s Manual Section 3 - Operating Guide (continued) 3C.6 – Driver’s console switch, button and indicator functions (continued): 3C.6.4 A/C power switch: To turn on this switch, press down the lower end; the A/C controller panel can then be operated 3C.6.5 Transmission failure alarm / Oil level alarm: The top indicator is a transmission failure alarm and the driver MUST stop the vehicle;...
  • Page 18 Owner’s Manual Section 3 - Operating Guide (continued) 3C.11 Open / Close Passenger Doors (internally): Press the red button to open the door, or the green button to close the door. 3C.12 - Transmission operating panel (figure 12):– Figure 12 Please refer to the Allison T-series Operators Manual 1) Digital display* 2) Reverse gear...
  • Page 19 Owner’s Manual Section 3 - Operating Guide (continued) 3D - Overhead instruments (above Driver) (figure 15): Figure 15 Radio AC control unit 3D.1 - Overhead Radio (figure 15a): Please refer to appropriate Operating instruction Figure 15a 3D.2 - A/C control panel (optional) (figure 15b): Thermoking ClimaAIRE II 1) Digital display 2) Thermostat control...

  • Page 20: D) Passenger Door Operating Instructions

    Owner’s Manual Section 3 - Operating Guide (continued) 3E - Passenger Door Operating Instructions: 3E.1 - Open and closing the passenger doors, while the driver is INSIDE the vehicle The driver can operate the passenger doors (All Doors) via the passenger door control buttons located on the side console (Refer to 3C.11 above).

  • Page 21: E) Emergency Exits

    Owner’s Manual Section 3 - Operating Guide (continued) 3F – Emergency exits (figures 19a – 19d): 3F.1 - Two windows (offside, these are marked with an emergency exit label) see figure 19a. There are two emergency windows on the offside of the vehicle. These have an emergency hammer (figure 19b) attached near to each window along with signage.

  • Page 22: Section 4 - Startup And Driving

    Owner’s Manual Section 4 - Startup and Driving 4A - Routine checks before and after driving： The vehicle should be parked on level ground before carrying out the pre-driving checks. Figure 21 4A.1 - Check the engine oil level (figure 21) ： ...
  • Page 23  Regularly clean the outside of the various lights and indicators to maintain clarity. April 2019 Page 23 of 48 – Issue 4...

  • Page 24: B) Checks Before / After Every One-Week Driving

    Owner’s Manual Section 4 - Startup and Driving (continued) 4A.6 - Check the driver’s seat safety belt： Check the seat belt buckle of the driver’s seat safety belt operates normally or not and ensure that the safety belt is tightly locked when buttoned up in the following cases: ...
  • Page 25 April 2019 Page 25 of 48 – Issue 4...

  • Page 26: C) Checks Before / After Every Two-Weeks Driving

    Owner’s Manual Section 4 - Startup and Driving (continued) 4B.3 - Inspect: the engine, the gearbox, the drive axle, the steering system and the cooling system as well as the pipelines for any oil and or air leakage. Repair as required 4B.4 - Check the operating condition of the air filter (figure 26): Get rid of any dust in the dust-removable outlets of both the air filter and the air intake box each week manually.

  • Page 27: D) Startup Engine

    Owner’s Manual Section 4 - Startup and Driving (continued) 4D - Startup of engine:  Check the accelerator pedal moves freely.  Please do not load the engine when cold.  Shift the gear selector into neutral gear, then turn the ignition switch (rotate clockwise) according to on — wait approx. 20 seconds for ABS to activate and ECMS to initiate, then press black start button (3C5.5), to start the engine.

  • Page 28: F) Shutting Down The Engine

    Owner’s Manual Section 4 - Startup and Driving (continued) Please note the following points for driving in winter conditions:  DO maintain the level of and add the specified coolant to the cooling system.  DO remove the accumulated water in the air tanks after stopping. ...

  • Page 29: Section 5 - General Maintenance

    Owner’s Manual Section 5 - General Maintenance 5A - General Knowledge： The vehicle will remain in good operating condition as long as the correct maintenance and operating procedures are followed. During maintenance, the vehicle should be parked on a level dry surface with the park-brake in the ‘ON’ position; this is to ensure the vehicle does not move.

  • Page 30: G) Cleaning The Air Filter

    Owner’s Manual Section 5 - General Maintenance (continued) 5G - Cleaning the air filter (figures 30a to 30d): The filter elements should be replaced in following cases:  The filter elements are ‘clogged -up’.  The filter cores have been damaged. ...
  • Page 31 Owner’s Manual Section 5 - General Maintenance (continued) 5H - Changing the air filter (figures 31a to 31m): 5H.1 – The filter sensor will turn on the indicator mounted on the driver’s dash, which indicates when the element needs changing. Note: the sensor will automatically reset when the new filter/s are installed Figure 31b Figure 31a...
  • Page 32 Owner’s Manual Section 5 - General Maintenance (continued) 5H - Changing the air filter (figures 31a to 31m) (continued): 5H.5 – Place the filter cover back on the housing and make sure the dust ejection valve is oriented downward (figure 31k). Twist the cover to the right into the locked position (figures 31l &...

  • Page 33: Section 6 - Vehicle Maintenance

    Owner’s Manual Section 6 - Vehicle Maintenance Notice: The service intervals and items that Bus and Coach International Pty Ltd suggest are only a guide for general maintenance. Please refer to component suppliers service guides such as engine and transmission for correct service intervals and instructions. Vehicles operating under arduous conditions require the service intervals to be reduced accordingly to suit.
  • Page 34 Owner’s Manual FIRST 5000KM OTHER CHECKS TICK IF OK Check driveline for damage or leaks Check engine & transmission mountings for damage and tension Air filter check / clean or replace if necessary Check air cleaner housing, hoses, pipes and clamps for damage and are secure Check tension of half axle bolts and wheel nuts Check tyre pressures and tyres for damage Check for any abnormal tyre wear...
  • Page 35 Owner’s Manual Section 6 - Vehicle Maintenance (continued) OTHER CHECKS BOXES NOT FILLED IN WITH BLACK ARE TO BE ACTIONED IF THEY EVERY EVERY EVERY EVERY LINE-UP WITH THE RELEVANT SERVICE COLUMN A,B,C,D 15000KM 30000KM 60000KM 120000KM TICK REQUIRED SERVICE DUE IN BOX OPPOSITE Drain condensation from air tanks (weekly) Check battery electrolyte level and correct if necessary Check battery terminals for corrosion and tension...

  • Page 36: C) Recommendations For Lubricants

    Owner’s Manual Section 6 - Vehicle Maintenance (continued) OTHER CHECKS (CONT’D) BOXES NOT FILLED IN WITH BLACK ARE TO BE ACTIONED IF EVERY EVERY EVERY EVERY THEY LINE-UP WITH THE RELEVANT SERVICE COLUMN A,B,C,D 15000KM 30000KM 60000KM 120000KM TICK REQUIRED SERVICE DUE IN BOX OPPOSITE Check and adjust wheel alignment Check condition and function of shock absorbers Check operation of all seat belts and seats are correctly secured...
  • Page 37 Owner’s Manual Section 6 - Vehicle Maintenance (continued) 6C.4 - Engine coolant: Refer to engine manufacturer’s recommendations for correct product and service intervals. 6C.5 - Lubricant for the chassis: Lithium based Extreme Pressure 2" grease "LX EP-2" should be applied to the various components. 6C.6 - Parker Fan Angle Drive Oil：...

  • Page 38: Section 7 - Trouble Shooting

    Possible adblue / urea tank empty. if necessary. May need to have adblue system on dash – Water in fuel. reset, if fluid has run-out. Contact your BCI maintenance level Failed real time clock battery for ECM. Dealer for guidance should you require event assistance.
  • Page 39 Possible binding of brakes freely and brakes are not dragging. If brakes are dragging, stop and call a BCI Dealer for guidance Engine loss of on how to proceed.
  • Page 40 Owner’s Manual 7A.2 - Rear Axle and Propeller / Tail Shaft Fault Possible causes Trouble shooting Inspect and lubricate grease nipples of propeller Failed or dry propeller shaft universal joints shaft – replace joints if any freeplay is found Low oil level in transmission or rear axle Check oil levels and top-up as necessary Re-tension fasteners of propeller shaft coupling Loose bolts on propeller shaft coupling flange...
  • Page 41 Owner’s Manual 7A.3 – Steering (continued): Fault Possible causes Trouble shooting Incorrect tyre pressures Check and reset tyre pressures Uneven tyre Incorrect wheel alignment settings Re-set wheel alignment wear Failed shock absorbers Check and replace shock absorbers Bus wanders on Incorrect ride height settings Set vehicle to correct ride height road, driver...

  • Page 42: C) Electrical Equipment

    Owner’s Manual 7C - Electrical Equipment: Fault Possible causes Trouble shooting The generator has been damaged. To replace the generator. The power-charging indicator does not go The circuit of the power-charging indicator has a short To check the circuit. out and the vehicle is circuit.

  • Page 43: Section 8 - Appendix

    Owner’s Manual Section 8 - Appendix CAN instrument panel operating guide 8.1 - Introduction： With the development of vehicle electronics, there has been an increase in electronic components and vehicle data to monitor. The development of the ZB277 instrument panel provides for the following: ...
  • Page 44 Owner’s Manual Appendix - CAN instrument panel operating guide (continued) 8.1b - Icons： The instrument panel contains alarm indicators (temperature alarm, water-level alarm and so on), operations (left turn, right turn and so on) and states (ABS working indication, retarder working indication). For the range of icons and their meaning, please refer to the table below.
  • Page 45 Owner’s Manual Appendix - CAN instrument panel operating guide (continued) 8.1c - Display contents: (PLEASE NOTE THAT ALL FUNCTIONS MAY NOT BE AVAILABLE)  Clock information  Mileage and rotational speed information  Display vehicle inside and outside temperature and nacelle temperature and so on ...
  • Page 46 Owner’s Manual Appendix - CAN instrument panel operating guide (continued) Users can set the profile using the following operations: Please note: A user can return to the main menu after reviewing the information by choosing “Return” in the main menu, then pressing down the MENU button to confirm.
  • Page 47 Owner’s Manual Appendix - CAN instrument panel operating guide (continued) When the user chooses the submenu of "mileage and engine speed" from the main menu, the LCD screen will show the result, as shown in figure 6: Mileage and engine speed information Figure 6: Mileage and Engine speed information The user can see the current total cumulative mileage, the trip mileage A and B, the total cumulative rotation of engine, the engine short cumulative time and the engine cumulative time.
  • Page 48 Owner’s Manual Appendix - CAN instrument panel operating guide (continued) When the user chooses to enter the sub-menu for “buzzer set” in the main menu, the screen display is shown in figure 9: Buzzer alarm setting Figure 9: Buzzer alarm setting The user can choose "the buzzer alarm open or close"...
  • Page 49 Owner’s Manual Appendix - CAN instrument panel operating guide (continued) When the user chooses to enter the sub-menu for “module temperature” in the main menu, the screen display is shown as figure 12: module temperature Figure 12: Module temperature The user may see the temperature of each module on the screen, such as front control module, rear control module, center control module and so on.
  • Page 50 Owner’s Manual Appendix - CAN instrument panel operating guide (continued) The panel has 3 cameras connecting to the AV output; press the VIDEO button to cut between these 3 cameras. By pressing and holding the RIGHT button, the panel's back light will become brighter, by pressing and holding the VIDEO button, the meter's back light becomes darker.

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