BCI Zero Emission City Bus Owner's Manual
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BCI Zero Emission City Bus Owner's Manual

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ZERO EMISSION CITY BUS Owner's
Manual
BCI Zero Emission City Bus
OWNER'S MANUAL
bcibus.com.au
Bus and Coach International Pty Ltd
October 2020 – issue 1
Page 1 of 29

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  • Page 1 ZERO EMISSION CITY BUS Owner’s Manual BCI Zero Emission City Bus OWNER’S MANUAL bcibus.com.au Bus and Coach International Pty Ltd October 2020 – issue 1 Page 1 of 29...
  • Page 2 We believe our product will provide you with a more comfortable and safe service which will add value to your business. Please ensure you operate and maintain the vehicle with care and attention. BCI will not be responsible for any loss caused by improper use of the product.

  • Page 3: Table Of Contents

    F) Rotation of the Tyres Page 22 Section 6 - Vehicle Maintenance： Notice Page 23 A) Zero Emission City Bus First Service Schedule 5000km Page 23 B) Zero Emission City Bus Service Schedules Pages 24 - 26 C) Recommendations for Lubricants Page 26 October 2020 –...
  • Page 4 ZERO EMISSION CITY BUS Owner’s Manual Table of Contents (continued) Section 7 - Trouble Shooting： A) Chassis Pages 27 – 28 B) Body Page 28 C) Electrical Equipment Page 29 October 2020 – issue 1 Page 4 of 29...

  • Page 5: Section 1 - Important Items

    Please ensure any warranty repairs required are communicated with your selling Dealer. Should a warranty repair not be able to be carried out at an official BCI Dealership, please ensure an official order number is obtained for the repairs from...

  • Page 6: Section 2 - Technical Specifications

    ZERO EMISSION CITY BUS Owner’s Manual Section 2 - Main Technical Specifications 2A - Main Technical Specifications of the Vehicle (All figures quoted are approximate): 2A.1 - Body Dimensions (mm): Overall L × W × H 12490 * 2495 * 3400...

  • Page 7: B) Main Technical Specifications Of The Chassis Assembly

    ZERO EMISSION CITY BUS Owner’s Manual Section 2 - Main Technical Specifications (continued) 2B - Main Technical Specifications of the Chassis: 2B.1 – Electric Drive Motor: DDM155A (WEM195) Model Manufacturer Prestolite Electric PMSM Mode and type PMSM (Permanent Magnet Synchronous Motor)
  • Page 8 ZERO EMISSION CITY BUS Owner’s Manual Section 2 - Main Technical Specifications (continued) 2B.8 - Braking: Service braking type: Wabco series 3 electronic braking system (EBS3) including electronic stability control (ESC) and hill start aid; Automatic slack adjusters. Park brake type: Spring actuated on drive axle 2B.9 - Electric equipment (Low Voltage System):...
  • Page 9 ZERO EMISSION CITY BUS Owner’s Manual Section 2 - Main Technical Specifications (continued) 2C.6 - Seats: Driver seat: ISRI air suspension driver’s seat with air lumbar support + 3-point restraint Passenger seats: Various options for up to 45 seated passengers. All seats are approved for public transportation and 2C.7 - Interior trim:...

  • Page 10: Section 3 - Operating Guide

    ZERO EMISSION CITY BUS Owner’s Manual Section 3 - Operating Guide 3A – ISRI 6860-875 Driver’s seat (figure 3): (Extract from ISRI Seat Brochure) Belt adjustment Armrest adjustment Figure 3 Backrest adjustment Shoulder adjustment Seat climate control Integrated pneumatic system (IPS)
  • Page 11 ZERO EMISSION CITY BUS Owner’s Manual Section 3 - Operating Guide (continued) 3C1.1 - Ignition switch (figure 5): The photo on the right shows the Ignition key position.  “LOCK” ：This is the place to insert and draw out key. Power off ...
  • Page 12 ZERO EMISSION CITY BUS Owner’s Manual Section 3 - Operating Guide (continued) 3C.3 – Nearside switch, button and indicator functions (figure 7): 1) Light switch 2) Hill hold switch 3) Hazard warning light switch 4) Kneeling switch 5) Height reset switch...

  • Page 13: B) Steering Column Adjustment

    ZERO EMISSION CITY BUS Owner’s Manual Section 3 - Operating Guide (continued) Nearside switch, button and indicator functions (continued): 3C.3.6 Vehicle raise / lower switch: Keep pressing the top, raise vehicle up. Release switch, stop raising and vehicle stay at this height.
  • Page 14 ZERO EMISSION CITY BUS Owner’s Manual Section 3 - Operating Guide (continued) Offside switch, button and functions (continued): 3C.5.4 School bus lights switch: Press down to activate school lights, press again to stop. 3C.5.5 Electric blind switch: Press down the upper end, the blind moves up; press down the lower end, the blind moves down.
  • Page 15 ZERO EMISSION CITY BUS Owner’s Manual Section 3 - Operating Guide (continued) 3C.7. - Driver’s side console (figure 12): 1) Rearview mirror toggle 2) Park brake Figure 12 3) Master power switch 4) Charge mode switch 5) Emergency override switch - door 6) USB Driver’s side console controls:...
  • Page 16 ZERO EMISSION CITY BUS Owner’s Manual Section 3 - Operating Guide (continued) 3D - Overhead console (above driver) (figure 14): 1) Demister control unit 2) Consat Driver Interface Touch Figure 14 3D.1 – Demister (figure 15) Figure 15 Fan speed...

  • Page 17: D) Passenger Door Operating Instructions

    ZERO EMISSION CITY BUS Owner’s Manual Section 3 - Operating Guide (continued) 3F- Passenger Door Operating Instructions: 3F.1 - Open and closing the passenger doors, while the driver is INSIDE the vehicle The driver can operate the passenger doors (All Doors) via the passenger door control buttons located on the dashboard –...

  • Page 18: E) Emergency Exits

    ZERO EMISSION CITY BUS Owner’s Manual Section 3 - Operating Guide (continued) 3G – Emergency exits (figures 20a – 20d): 3G.1 - One window (offside, marked with an emergency exit label) see figure 20a. There is one emergency window on the offside of the vehicle. This has an emergency hammer (figure 18b) attached near to the window along with signage.

  • Page 19: Section 4 - Startup And Driving

    ZERO EMISSION CITY BUS Owner’s Manual Section 4 - Startup and Driving 4A - Routine checks before and after driving： The vehicle should be parked on level ground before carrying out the pre-driving checks. 4A.1 - Check electrical appliances： ...

  • Page 20: C) Checks Before / After Every Two-Weeks Driving

    ZERO EMISSION CITY BUS Owner’s Manual Section 4 - Startup and Driving (continued) Checks before / after every one-week driving continued)： 4B.2 - Check the windscreen washer fluid. Stop the vehicle on a level roadway and by pulling a lever located inside the front lower panel (figure 22a);...

  • Page 21: E) Moving / Driving The Vehicle

    ZERO EMISSION CITY BUS Owner’s Manual Section 4 - Startup and Driving (continued) 4E - Moving / driving the vehicle：  After starting the vehicle, the pressure in the braking system should be above 6.5bar, a buzzer will sound until the air pressure reaches this level.

  • Page 22: Section 5 - General Maintenance

    ZERO EMISSION CITY BUS Owner’s Manual Section 5 - General Maintenance 5A - General Knowledge： The vehicle will remain in good operating condition as long as the correct maintenance and operating procedures are followed. During maintenance, the vehicle should be parked on a level dry surface with the park-brake in the ‘ON’ position;...

  • Page 23: Section 6 - Vehicle Maintenance

    ZERO EMISSION CITY BUS Owner’s Manual Section 6 - Vehicle Maintenance Notice: The service intervals and items that Bus and Coach International Pty Ltd suggest are only a guide for general maintenance. Please refer to component suppliers service guides such as engine and transmission for correct service intervals and instructions. Vehicles operating under arduous conditions require the service intervals to be reduced accordingly to suit.
  • Page 24 ZERO EMISSION CITY BUS Owner’s Manual Section 6 - Vehicle Maintenance (continued) FIRST 5000KM Zero Emission City Bus - OTHER TICK IF OK CHECKS Check driveline for damage or leaks Check electric motor mountings for damage and stress Air filter check / clean or replace if necessary...
  • Page 25 ZERO EMISSION CITY BUS Owner’s Manual Section 6 - Vehicle Maintenance (continued) Zero Emission City Bus – CHASSIS CHECKS BOXES NOT FILLED IN WITH BLACK ARE TO BE ACTIONED IF THEY EVERY EVERY EVERY EVERY LINE-UP WITH THE RELEVANT SERVICE COLUMN A,B,C,D...

  • Page 26: C) Recommendations For Lubricants

    ZERO EMISSION CITY BUS Owner’s Manual Section 6 - Vehicle Maintenance (continued) Zero Emission City Bus - OTHER CHECKS BOXES NOT FILLED IN WITH BLACK ARE TO BE ACTIONED IF THEY EVERY EVERY EVERY EVERY LINE-UP WITH THE RELEVANT SERVICE COLUMN A,B,C,D...
  • Page 27 Possible binding of brakes freely and brakes are not dragging. If brakes are dragging, stop and call a BCI Dealer for guidance Loss of power on how to proceed.
  • Page 28 ZERO EMISSION CITY BUS Owner’s Manual Section 7 - Trouble Shooting (continued) 7A.3 - Steering: Fault Possible causes Trouble shooting Low tyre pressure Check tyre pressure and adjust as required Raise the front axle onto stands ensuring the Lack of lubrication in king-pins and steering ball king-pins have no load on them.
  • Page 29 ZERO EMISSION CITY BUS Owner’s Manual 7C - Electrical Equipment: Fault Possible causes Trouble shooting The power-charging The DCDC inside 4in1 box has been damaged. Repair the DCDC. indicator does not go out and the vehicle is The conditions of the power-charging are not met.

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