KUDOS HYNC Series Safe Operation & Maintenance Instructions

KUDOS HYNC Series Safe Operation & Maintenance Instructions

Hydraulic nut splitter

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Safe Operation & Maintenance Instructions
Hydraulic Compression Heads are carefully inspected for quality
and tested for safety. We follow
080001/ OHSAS 18001: 2007 & CE
ATTENTION!
Safe Operation & Maintenance Instructions must be followed.
KuDos Mechanical Co., Ltd.
Hydraulic Nut Splitter
HYNC Double Chisel Series
ISO 9001: 2008/ ISO 14001: 2004/ IECQ QC
Standards
Version: 07/2014

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Summary of Contents for KUDOS HYNC Series

  • Page 1 KuDos Mechanical Co., Ltd. Safe Operation & Maintenance Instructions Hydraulic Nut Splitter HYNC Double Chisel Series Version: 07/2014 Hydraulic Compression Heads are carefully inspected for quality and tested for safety. We follow ISO 9001: 2008/ ISO 14001: 2004/ IECQ QC Standards 080001/ OHSAS 18001: 2007 &...
  • Page 2: Table Of Contents

    Table of Contents Table of Contents………………………………….……………….1 Safety Instructions…………………………………………………2 Table of Components…………….………………………………3 Diagram of Components ……………………………………….4 Product Description………………………………………………..5 Limited Lifetime Warranty……………………………………6 Trouble–Shooting………………………………………………...7 Maintenance……………………………………………………….8 ………9 Model Specifications.……………………………… Accessories……………………………………………………… 10 Operating Instructions……………………………………………11 Chisel Replacement……………………………………………13 Manufacture & Quality Certificate KuDos Mechanical Co., Ltd.
  • Page 3: Safety Instructions

    Thank you for using KuDos® products. This manual must be read carefully prior to operating this product. Special attention should be paid to the section “Safety Instructions”. Damages and injuries caused by improper use of this product are NOT included in our warranty. We would like to remind you to work safely and to keep this manual on hand.
  • Page 4: Table Of Components

    Table of Components Part No. Qty. Part Name Cylinder Cup Oil Seal Screw Piston Spring Chisel Screw Main Body Chisel Screw KuDos Mechanical Co., Ltd.
  • Page 5: Diagram Of Components

    Diagram of Components KuDos Mechanical Co., Ltd.
  • Page 6: Product Description

    3. Two blades design for easy to use and time saving. 4. Closed type head design to avoid any slip caused when splitting the nuts. 5. Operated by any hydraulic pump with related oil pressure of 700bar/10,000psi. KuDos Mechanical Co., Ltd.
  • Page 7: Limited Lifetime Warranty

    ■ Receipt and warranty card are required for warranty services. ■ If the tool is found to be defective, in our sole judgement, Kudos will either repair or replace the defective product or part. ■ All revisions in warranty policy and product informations will be included in future versions of our manuals.
  • Page 8: Trouble-Shooting

    4. The pump output might be insufficient. 4. Internal leakages of hydraulic fluid: Contact your KuDos® service representatives. ■ Insufficient operating pressure: (less than 700bar or 10,000psi) 1.
  • Page 9: Maintenance

    ■ Hydraulic fluid temperatures over 65°C might soften packings and seals and cause fluid leaks. ■ The hydraulic fluid pressure should only be adjusted by KuDos® service representatives. ■ Inform KuDos® authorized distributors in case of any abnormalities or malfunctions of the product.
  • Page 10: Model Specifications

    Model Specifications KuDos Mechanical Co., Ltd.
  • Page 11: Accessories

    KuDos Mechanical Co., Ltd...
  • Page 12: Operating Instructions

    Do not cut chains or bolts. • Do not use the nut splitter to rotate nuts. • Do not move the tool during operation. • Do not heat up nuts with the nut splitter in position. KuDos Mechanical Co., Ltd.
  • Page 13 5. Turn off the pump after the nut is split and the chisel is retracted completely. 6. Dismount the couplers and the hose and replace the dustcaps to all couplers. If the couplers cannot be dismounted, release the internal pressure from the pump. KuDos Mechanical Co., Ltd...
  • Page 14: Chisel Replacement

    4. Retract the piston to separate the chisel from the piston. Pull the chisel out of the Main Body. ATTENTION Proper wrenches with correct specifications are required for replacing chisels, or the product might be damaged. KuDos Mechanical Co., Ltd.
  • Page 15 .A squeal of metal while advancing or retracting the piston indicates that the setscrew #3 may be over-tightened and interfering with the motion of the piston. Adjust setscrew #3 so the piston will not be scratched. KuDos Mechanical Co., Ltd...
  • Page 16: Manufacture & Quality Certificate

    HYNC-1924D HYNC-2432D Model No: HYNC-3241D HYNC-4150D HYNC-5060D HYNC-6075D Serial No. Date of Inspection: Q.C. Supervisor: KuDos Mechanical Co., Ltd For KuDos Authorized For Industry or Individual Distributor Use Only: Buyer Use Only Date of Purchase (dd/mm/yy) Date of Purchase (dd/mm/yy)

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