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KuDos Mechanical Co., Ltd
S
O
& M
I
AFE
PERATION
AINTENANCE
NSTRUCTIONS
Hydraulic Crimper Tool
HYCP-4413
ATTENTION!
S
O
& M
I
AFE
PERATION
AINTENANCE
NSTRUCTIONS MUST BE FOLLOWED
KuDos hydraulic crimper tools are carefully inspected for quality and
tested for safety. We meet ISO 9001:2015, ISO 14001:2015, IECQ QC
080001, OHSAS 18001:2007&UVDB.
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Table of Contents
Related Manuals for KUDOS HYCP-4413
Summary of Contents for KUDOS HYCP-4413
- Page 1 PERATION AINTENANCE NSTRUCTIONS Hydraulic Crimper Tool HYCP-4413 ATTENTION! & M PERATION AINTENANCE NSTRUCTIONS MUST BE FOLLOWED KuDos hydraulic crimper tools are carefully inspected for quality and tested for safety. We meet ISO 9001:2015, ISO 14001:2015, IECQ QC 080001, OHSAS 18001:2007&UVDB.
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Page 2: Safety Warnings
ATTENTION! Read all instructions and warnings carefully. Follow all safety precautions to avoid injury or damage to property. Only crimp terminals and sleeves that fit the tool specifications. DO NOT attempt to crimp oversized fittings KuDos Mechanical... -
Page 3: Table Of Contents
Troubleshooting ........Limited Lifetime Warranty ......Parts Guide ..........Thank you for using KuDos® products. This manual must be read carefully prior to operating this product. Special attention should be paid to the section ‘Safety Instructions’. Damages and injuries caused by improper use of this product are NOT included in our warranty. -
Page 4: Safety Instructions
Check for loose parts before use. 2. Do not wear loose hair or clothes that may get caught while the 5. Use only KuDos recommended equipment is in operation. accessories with this tool. 3. To reduce the risk of injury, wear 6. -
Page 5: Product Description
• Adjustable pressure relief valve for overload protection • Two-stage system with automatic low/high-pressure conversion for rapid/slow advance • Durable, lightweight fiberglass handles • Accessories: KuDos plastic tool case • Die sets sold separately RIMPING RANGE • Max. compression: 40mm copper lugs •... -
Page 6: Operation Instructions
Pump the moving handle back and forth to advance the piston. 5. Press the cable and fitting into the center of the upper die as the piston advances. Off- centered crimping may damage or deform the tool head. KuDos Mechanical... - Page 7 ’ FTER USE T FORGET TO • Clean the product and check to ensure that all pieces are in working condition. • Apply rust preventive oil to the product and blades before returning it to the carrying case. KuDos Mechanical...
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Page 8: Die Sets
Die No. CU-8-14 7.40 3.50 8.00 CU-22 8.80 4.30 10.00 CU-38 11.50 5.40 11.50 CU-60-70 13.40 6.00 15.00 CU-80 15.00 6.75 18.00 CU-100 18.00 8.00 15.00 CU-150-180 21.00 9.10 13.00 CU-200 28.44 12.32 11.20 CU-325 30.00 14.56 11.50 KuDos Mechanical... -
Page 9: Compression Diagrams
Hydraulic Crimping Tools Compression Diagrams 1) S LEEVE ITTINGS Direction of Compression: Single-sided/Outward 2) T ERMINAL ITTINGS Direction of Compression: Outward KuDos Mechanical... -
Page 10: Hydraulic Fluid Maintenance
• Use only new SHELL T15 hydraulic fluid or equivalent. • The hydraulic fluid must be changed every 24 months. • Using the incorrect type of oil will damage the seals in the pump and cause the pump to malfunction. KuDos Mechanical... -
Page 11: Maintenance
• DO NOT DISASSEMBLE OR ATTEMPT TO REPAIR THIS TOOL. ATTENTION: • KuDos tools must be serviced by a qualified technician. • Replace any worn or damaged parts immediately. Only use parts supplied by Kudos. • Contact KuDos service representatives to request parts or for problems not shown here. -
Page 12: Troubleshooting
• 2. Pressure can be released by pressing down the release lever manually. • 3. Torsional spring is stuck: Contact your KuDos® service representatives. Piston action is slow • 1. There is air in the hydraulic system. Follow steps or spongy: on page 10 to expel any air in the system. -
Page 13: Limited Lifetime Warranty
Hydraulic Crimping Tools Parts Guide KuDos Mechanical... - Page 14 Torsion Spring Backup Ring Guide Bolt Valve Screw Release Pin Spring Spring Pin Screw Moving Handle Tube Screw Tool Handle Grip Set Screw Steel Ball Seat Oil Filter Spring Strainer Copper Washer Push-in Fastener Relief Valve Set O-Ring KuDos Mechanical...
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