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Related Manuals for Sommer & Maca Industries TTW 366
Summary of Contents for Sommer & Maca Industries TTW 366
- Page 1 TILT TOP HD GLASS WASHING MACHINES OPERATION AND MAINTENANCE MANUAL Sommer & Maca Industries, Inc. 5501 West Ogden Avenue Cicero, Illinois 60804 Tel: (708) 863-5446 / (773) 242-2871 Fax: (708) 863-5462 ATLANTA / CHICAGO / DALLAS / MOONACHIE / LOS ANGELES / SANTA CLARA...
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Page 2: Table Of Contents
GENERAL PRECAUTIONS Special Warning: OSHA, safety devices, guards and covers 2 – DESCRIPTION GENERAL DESCRIPTION Model TTW 366, 6 Brush Washer Model TTW 486, 6 Brush Washer Model TTW 606, 6 Brush Washer Model TTW 726-½, 6 Brush Washer Model TTW 726-¾, 6 Brush Washer... - Page 3 SECTION PAGE 4 – INSTALLATION FACILITIES REQUIREMENTS Floor Space Compressed Air Electrical Requirements Plumbing Water Requirements 5 – OPERATING INSTRUCTIONS STARTING THE WASHER Cleaning Action Quality TEMPERATURE CONTROLLER Setpoint Adjustment Auto-Tuning Procedure 6 – MAINTENANCE MAINTENANCE CONCEPT DAILY INSPECTION DAILY MAINTENANCE Water Tank(s) WEEKLY MAINTENANCE Blower Intake Air Filter(s)
- Page 4 SECTION PAGE 6 – MAINTENANCE (continued) BRUSH ADJUSTMENT Brush Adjustment for Wear Lower Brush Adjustment Upper Brush Adjustment Glass Thickness Adjustment Conveyor Chain Idler Drive Chain Blower Tube (Air Knife) Adjustment Belt Adjustment Control Panel 7 – TROUBLESHOOTING PROBLEM/CAUSE/POSSIBLE SOLUTION 19, 20 TEMPERATURE CONTROLLER Tuning the FUJI Temperature Controller...
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Page 5: Safety
SECTION 1 SAFETY FAILURE TO OBSERVE THE WARNINGS, CAUTIONS AND INSTRUCTIONS LISTED IN THIS MANUAL AND ON THE DECALS ATTACHED TO THW GLASS WASHING MACHINE COULD CAUSE SERIOUS INJURY TO PERSONNEL OR DAMAGE TO EQUIPMENT. GENERAL SAFETY INFORMATION DON’T TAKE CHANCES! Introduction NOTES, CAUTIONS AND WARNINGS This manual contains instructions and operating and... -
Page 6: General Precautions
SECTION 1 GENERAL PRECAUTIONS 4. DO NOT use the Washer for any purpose for The precautions listed below are in general; however, which it was not designed. It is to be used only failure to practice them could result in personal injury to wash flat float, plate, tempered, specialized or damage to property. -
Page 7: Description
36 inch GLASS WASHING MACHINE specifies the full load amperage. Water - A water/detergent solution is applied Model TTW 366, 6 Brush Washer through spray pipes; one on either side of the glass per brush. Threaded plugs on the spray pipe ends Capacity - The Washer accepts 5½... -
Page 8: Model Ttw 486, 6 Brush Washer
SECTION 2 48 inch GLASS WASHING MACHINE Model TTW 486, 6 Brush Washer Electrical - The control panel is mounted on the Capacity - The Washer accepts single strength to ½ machine with conduit wiring. All electrical circuitry inch thick glass, from 11 inches wide 14 inches long is built to NEMA 12 specifications to meet OSHA to full width sheets. -
Page 9: Model Ttw 606, 6 Brush Washer
SECTION 2 60 inch GLASS WASHING MACHINE Model TTW 606, 6 Brush Washer Electrical - The control panel is mounted on the Capacity - The Washer accepts single strength to ½ machine with conduit wiring. All electrical circuitry inch thick glass, from 11 inches wide 14 inches long is built to NEMA 12 specifications to meet OSHA to full width sheets. -
Page 10: Model Ttw 726-½, 6 Brush Washer
SECTION 2 72 inch GLASS WASHING MACHINE Model TTW 726-½, 6 Brush Washer Frame - The frame is a three part steel weldment Capacity - The Washer accepts single strength to ½ with machined upper sidebars. The infeed and inch thick glass, from 13 inches wide 16 inches long unloading conveyors are 3 feet 2½... -
Page 11: Model Ttw 726-¾, 6 Brush Washer
SECTION 2 72 inch GLASS WASHING MACHINE Model TTW 726-¾, 6 Brush Washer Frame - The frame is a three part steel weldment Capacity - The Washer accepts single strength to ¾ with machined upper sidebars. The infeed and inch thick glass, from 13 inches wide 16 inches long unloading conveyors are 3 feet 2½... -
Page 12: Model Ttw 846, 6 Brush Washer
SECTION 2 84 inch GLASS WASHING MACHINE Model TTW 846, 6 Brush Washer Frame - The frame is a three part steel weldment Capacity - The Washer accepts single strength to ¾ with machined upper sidebars. The infeed and inch thick glass, from 13 inches wide 16 inches long unloading conveyors are 3 feet 2½... -
Page 13: Model Ttw 966, 6 Brush Washer
SECTION 2 96 inch GLASS WASHING MACHINE Model TTW 966, 6 Brush Washer Frame - The frame is a three part steel weldment Capacity - The Washer accepts single strength to ¾ with machined upper sidebars. The infeed and inch thick glass, from 13 inches wide 16 inches long unloading conveyors are 3 feet 2½... -
Page 14: Receiving
SECTION 3 RECEIVING UNCRATING Notification Washer Every is tested and adjusted to work Document any and all damage to any part of the perfectly before shipment. Every component is Washer or ancillary equipment. Notify the carrier tested in actual conditions to guarantee proper operation before shipment. -
Page 15: Installation
SECTION 4 INSTALLATION FACILITIES REQUIREMENTS Floor Space The Washer requires a location with an adequate area to permit easy access around the machine with no obstructions. The detergent and rinse tanks require The EMERGENCY STOP slap switches DO NOT an additional space, equal to the width of the Washer, disconnect power from all components of the from the center section on the control panel side of machine. -
Page 16: Plumbing
SECTION 4 Plumbing If the overflow coupling has a direct connection to the drain, no shutoff valve is required. Do not interconnect the overflows from the two tanks; this will result in one tank draining into the other. A Before connecting the water supply lines, clean all union on each tank should be used to connect to the pipes or any other connectors to remove chips, drain. -
Page 17: Operating Instructions
SECTION 5 OPERATING INSTRUCTIONS If the Washer uses a detergent tank, ensure that the water level is above the pump intake. Push the “SPRAY CHECK” button on the operator Do not wash rubber-covered rollers with products console to start the pumps. Add enough that contain high levels of petroleum based detergent,... -
Page 18: Cleaning Action Quality
SECTION 5 Cleaning Action Quality The quality of the cleaning action depends primarily The slower the conveyor speed is, the longer the on these factors: brushes can scrub the glass. It is better to slow the No detergent or too much detergent conveyors rather than to increase the amount of detergent or raise the water temperature. -
Page 19: Auto-Tuning Procedure
SECTION 5 Auto-Tuning Procedure The controller has been factory tuned at the time of machine assembly. In the event that it is necessary to retune, verify the proper water level in the tank(s) Auto-Tuning may require as long as 1½ hours and follow these steps: because of the high thermal inertia of the water. -
Page 20: Maintenance
SECTION 6 MAINTENANCE MAINTENANCE CONCEPT Sponge the remaining water from the bottom of the tank(s) and wipe the inside clean. This section is divided into four main parts: Clean any debris from the return water tank’s Daily maintenance screen. Weekly maintenance Clean the pump’s discharge strainer. -
Page 21: Monthly Maintenance
SECTION 6 MONTHLY MAINTENANCE The following is a list of desired flat stripe widths, made into the soap film, for the specific brush Spray Pipes diameters: Remove the pipe plug from the ends of the water inch width for 3½ inch diameter brush spray pipes and clean using a Somaca circular wire brush. -
Page 22: Glass Thickness Adjustment
SECTION 6 Belt Adjustment Glass Thickness Adjustment The V-belts will stretch slightly with use and must be The Washer allows for adjustment of the entire upper re-tensioned periodically to transmit full power assembly to accommodate various thicknesses of without slippage. The brush drive belt is tensioned at glass. -
Page 23: Troubleshooting
SECTION 7 TROUBLESHOOTING PROBLEM CAUSE POSSIBLE SOLUTION Brushes are not contacting the glass Adjust brushes for wear or glass thickness (see Maintenance) Brushes not rotating or slowing down Check for broken belts – Check the belt when the glass is contacted tension - Check the motor fuse/circuit breaker Brushes are worn Adjust brushes so the worn areas contact the... - Page 24 SECTION 7 PROBLEM CAUSE POSSIBLE SOLUTION Clean blower tube slot (see Maintenance) Blower tube (air knife) slot is plugged Replace or clean filter Blower filter plugged Open the slot to 0.032 to 0.045 inch width Blower tube slot out of adjustment (consult factory) –...
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Page 25: Temperature Controller
SECTION 7 TEMPERATURE CONTROLLER Tuning the FUJI Temperature Controller The SEL (Select) key on the temperature controller selects the modes and parameter blocks for the unit. The Up/Down arrow keys navigate to the different parameters. To change the value, push the SEL key again and use the Up/Down arrow keys. Turn on the Washer main power. -
Page 26: Part Locations
ECTION 8 PART LOCATIONS CONTROLS PUSHBUTTON EMERGENCY STOP POTENTIOMENTER AUDIBLE ALARM DIGITAL READOUT UNLOAD CONSOLE LOAD CONSOLE DETERGENT TANK BLOWER GLASS WASHING MACHINES... -
Page 27: Panel
SECTION 8 PANEL CONVEYOR DRIVE CONVEYOR OVERLOAD CIRCUIT BREAKER FUSES MOTOR PROTECTION TRANSFORMER CONTACTO RELAY LOGIC CONTROL MAIN DISCONNECT MAIN FUSES GLASS WASHING MACHINES... -
Page 28: Cleaning & Drying
ECTION 8 CLEANING & DRYING FLOWMETERS BLOWER PUMP, DETERGENT PUMP, RINSE TANK, DETERGENT TANK, RINSE AIR DUCTS HOSES, SPRAYPIPE FILTER, INLINE GLASS WASHING MACHINES... -
Page 29: Belts; Removing Before Raising Upper Section
SECTION 8 BELTS BEFORE RAISING UPPER SECTION BELTS REMOVED TO RAISE UPPER SECTION GLASS WASHING MACHINES... -
Page 30: Brush Section
SECTION 8 BRUSH SECTION BRUSH ROLLER, SOLID SPRAYPIPE STRIP BRUSH 1 2 2 1 VALVE, DETERGENT VALVE, RINSE ROLLER, RING HOSES, SPRAYPIPE SOLENOID, RINSE GLASS WASHING MACHINES... -
Page 31: Rapid Thickness Adjustment; Quick Brush Adjustment
SECTION 8 RAPID THICKNESS ADJUSTMENT QUICK BRUSH ADJUSTMENT GLASS WASHING MACHINES... -
Page 32: Brush Belt; Conveyor Chain
SECTION 8 BRUSH BELT PULLEY, BRUSH IDLER, TAKE-UP SPRING, TAKE-UP BELT, BRUSH CONVEYOR CHAIN CHAIN TAKE-UP, CHAIN MOTOR, CONVEYOR SPROCKET ROLLER, RING GLASS WASHING MACHINES... -
Page 33: Discharge End Views
SECTION 8 DISCHARGE END VIEWS GLASS WASHING MACHINES... -
Page 34: Guard Removal
SECTION 8 GUARD REMOVAL 1 - PUSH THE LOWER HANDLE SECTION IN 2 – FLIP THE SECTION TO EXPOSE THE LOOP 3 – GRASP THE LOOP WITH WHOLE HAND 4 – REPEAT FOR OTHER HANDLE; LIFT GUARD It is necessary to lift the guard off of the pins that are retaining the upper guard section. After removal, flip the handles back to the closed position. -
Page 35: General Part List
SECTION 8 GENERAL PART LIST ITEM NUMBER DESCRIPTION BEARING, PINCH, RIGHT BEARING, PINCH, LEFT PILLOW BLOCK, ROLLER PILLOW BLOCK, BRUSH BELT, BRUSH BELT, MOTOR BRUSH PIPE, SPRAY CHAIN CONTROL BOX, POWER LIFT GEAR, PINCH O-RING SPRING, BELT TENSIONER SPROCKET ROLLER, SOLID ROLLER, RING MOTOR, BRUSH DRIVE MOTOR, CONVEYOR DRIVE... -
Page 36: Right Side View
SECTION 8 RIGHT SIDE VIEW GLASS WASHING MACHINES... -
Page 37: Left Side View
SECTION 8 LEFT SIDE VIEW GLASS WASHING MACHINES... -
Page 38: Warranty Statement
WARRANTY STATEMENT SOMMER & MACA Industries, Inc. (Seller) warrants the products of its manufacture to be free from defects in materials and workmanship in normal use for six months from the date of shipment unless a shorter period is provided elsewhere in this document. The Seller’s obligation and Buyer’s exclusive remedy shall be limited to the repair or replacement, at the Seller’s option, of defective parts within the warranty period, provided the Buyer gives the Seller immediate written notice of such alleged defects, and if...
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How to find model number
The model number for the Sommer & Maca Industries machine can be found in the "DESCRIPTION" section of the manual. The TTW 366 is listed under "Model TTW 366, 6 Brush Washer" on page 3.
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