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STANDARD - PROCESSOR - SYNERGIC
3500/4100
STANDARD - PROCESSOR
INSTRUCTION FOR USE / WELDING MACHINE
BEDIENUNGSANLEITUNG / SCHWEIßGERÄTE
INSTRUKCJA OBSŁUGI / MASZYNA SPAWALNICZA
305/405
MADE IN EU
NÁVOD K OBSLUZE / SVAŘOVACÍ STROJ
NÁVOD NA OBSLUHU / ZVÁRACÍ STROJ
CZ
SK
EN
DE
PL
|
1

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Summary of Contents for Gastec 305

  • Page 1 NÁVOD K OBSLUZE / SVAŘOVACÍ STROJ NÁVOD NA OBSLUHU / ZVÁRACÍ STROJ INSTRUCTION FOR USE / WELDING MACHINE BEDIENUNGSANLEITUNG / SCHWEIßGERÄTE INSTRUKCJA OBSŁUGI / MASZYNA SPAWALNICZA 305/405 STANDARD - PROCESSOR - SYNERGIC 3500/4100 STANDARD - PROCESSOR MADE IN EU...
  • Page 2: Table Of Contents

    CONNECTION OF THE WELDING TORCH ..........23 Description CONNECTION OF THE WELDING WIRE AND ADJUSTMENT Machines 305, 405, 3500 and 4100 are professsional welding machines de- OF GAS FLOW ..................23 signed for MIG (Metal Inert Gas) and MAG (Metal Active Gas) welding. It is sources of welding current with flat characteristics.
  • Page 3: Types Of Machines

    Simple operating and setting of all functions is secured by one potentiometer and two buttons. Function LOGIC also makes an easy Machines 305, 405, 3500 and 4100 are delivered in the following designs: control possible. Machines with this control are supplied with a digital vol- tamperme-ter with memory in a standard way.
  • Page 4: Control Apparatus

    - slow pulses. Position 8 EURO connector of welding burner connection. Position 9A Choke outlets for earth cable connection. Type 305/405 is used to set the dynamic properties of the welding current source (see Table 3).
  • Page 5: Connection Of The Welding Torch

    9A/B) and tighten the ground quick coupler. At the machines series Position 6 LED illustrates switching on of pulse function. 305/405, appoint the outlet as shown in Table 3 or refer to the „Recommen- Position 7 Button welding mode - it allows switching on and off of two- ded welding parameter setting“...
  • Page 6: Adjustment Of Welding Parameters

    0 - 3 0 - 5 1 - 20 0.5 - 5 0.2 - 2 0.0 - 0.99 0.1 - 10 305, 405, 3500, 4100 SYNERGIC 0 - 3 0.5 - 20 1 - 20 0.5 - 5 0,2 - 2 0.0 - 0.99...
  • Page 7 Setting PRE-GAS Adjustment - the start time of welding wire speed Press button SET until you switch on LED marked in the picture. Press the button SET until the LED is on, marked in the picture. PROCESSOR SYNERGIC Use the potentiometer to set up required value of pre-gas time within sec. Adjust the required value of the start time of the wire speed shift with a potentiometer within the range of 0-5 sec.
  • Page 8 Setting up two-stroke welding mode Setting four-stroke SPOTTING Mode two-stroke is set up when the machine is switched off and there is Press button FNC until you switch on two LED four-stroke and SPOTTING in no LED on such. the picture. Mode four-stroke spotting is adjusted.
  • Page 9 Press button SET until you switch on LED diode marked in picture. Return to the factory default settings A return to original parameters SYNERGIC adjusted by the producer is done by the follow-up pressing and holding the button SYN and then pressing and releasing the button of wire threading.
  • Page 10: Welding Work Cycles

    Principle of setting welding parameters PRE-GAS WELDING IN ADJUSTED TIME POST-GAS Guidance for setting welding current and voltage MIG / MAG corresponds to the empirical relationship U = 14 + 0.05 x I2. According to this relationship, we can determine the necessary tension. When setting the voltage, it must be taken into account when it falls under the welding load.
  • Page 11: Rating Plate Symbols

    Grafické symboly na výrobním štítku / Grafické symboly na výrobnom štítku / Rating plate symbols Grafischen Symbole auf dem Datenschild / Symbole graficzne na tabliczce produkcyjnej CZ - popis SK - popis EN - description DE - Beschreibung PL - Opis Name and address of the Name und Adresse Jméno a adresa výrobce...
  • Page 12: Recommended Adjustment Of Welding Parameters

    Doporučené nastavení svařovacích parametrů   Odporůčané nastavenie zváracích parametrov Odporůčané nastavenie zváracích parametrov  Recommended adjustment of welding parameters Recommended adjustment of welding parameters   Orientierungsmäßige Einstellung der Schweißparameter Orientierungsmäßige Einstellung der Schweißparameter   Zalecane ustawienie parametrów spawalniczych Zalecane ustawienie parametrów spawalniczych    PROCESSOR + SYNERGIC ‐ 305  PROCESSOR + SYNERGIC - 305   Program No. 1      305 ‐ 0.6‐CO   A  A  A  A  A  A  A  A ...
  • Page 13 Program No. 6      305 ‐ 1,0‐MIX  A  A  A  A  A  A  A  A  A  A  B  B  B  B  B  B  B  B  B  B    1  2  3  4  5  6  7  8  9  10  1  2  3  4  5  6  7  8 ...
  • Page 14 Program No. 5     405 ‐ 1,0‐CO   A  A  A  A  A  A  A  A  A  A  B  B  B  B  B  B  B  B  B  B    1  2  3  4  5  6  7  8  9  10  1  2  3  4  5  6  7  8 ...
  • Page 15 0,3  0,3  0,3  0,3  0,3  0,3  0,3  0,3  0,3  0,3               Porovnávací tabulka stupnice rychlosti posuvu drátů strojů STANDARD (m/min)  /  Comparing chart with scales of wire shift speed of machines STANDARD (m/min)  Porovnávacia tabuľka stupnice rýchlosti posuvu drôtu strojov STANDARD (m/min)  /  Comparing chart with scales of wire shift speed STANDARD (m/min)  Tabela porównująca skale szybkości podajnika drutów maszyn STANDARD (m/min) Stupnice potenciometru   /   Scale of potentiometer  1  2  3  4  5  6  7  8  9  10  11  Skala potencjometru   /   Potentiometer – Skala   /   Skala potencjometru  Orientační hodnoty v m/min.   /   Reference values in m/min.  Wartości orientacyjne w m/min.  /   Richtwerte in m/Min.  4  5,8  11,5  15  18  20,5  23  23,5 ...
  • Page 16 Elektrotechnické schéma / Elektrotechnické schéma / Electrical diagram / Schema / Schemat elektrotechniczny 305 - 405 - 3500 - 4100 STANDARD 305 - 405 PROCESSOR - SYNERGIC...
  • Page 17: List Of Spare Parts

    Seznam náhradních dílů / Zoznam náhradných dielov / List of spare parts Ersatzteilliste / Lista części zamiennych maszyn...
  • Page 18 Prepínače primárnych vodičov Switches of primary conductors 405/4100 10474 11 Přepínače primárních vodičů Prepínače primárnych vodičov Switches of primary conductors 305 SYNERGIC 10509 11 Přepínače primárních vodičů Prepínače primárnych vodičov Switches of primary conductors 405 SYNERGIC 10557 12 Rámeček ventilátoru Sunon Rámček ventilátora Sunon...
  • Page 19 EN - Trouble shooting Warning: machine can repair only competed and educated personal! Symptom Reason Resolution 1/ Is the machine connected to the network? Connect the machine into the network. 2/ Is voltage in the socket? You must check the socket. 3/ Is not the wire released from the clamp in the plug or Check the socket or the plug.
  • Page 20 1/ Worn out sheave - the wire is slipping. Change the sheave. 2/ Appropriate diameter of the sheave has not been used. Change the sheave. 3/ Faulty motor - worn-out carbons or faulty retch. Change the carbons, the retch or the whole motor. 4/ Rubbed-in upper sheave.
  • Page 21: Warranty Certificate

    Osvědčení o jakosti a kompletnosti výrobku / Osvedčenie o akosti a kompletnosti výrobku Testing certificate / Qualitätszerfifikat des Produktes / Deklaracja Jakości i Kompletności Název a typ výrobku ⃝ 305 ⃝ 405 ⃝ 3500 ⃝ 4100 Názov a typ výrobku ⃝...
  • Page 23 Výrobce si vyhrazuje právo na změnu. Výrobca si vyhradzuje právo na zmenu. The producer reserves the right to modification. Hersteller behaltet uns vor Recht für Änderung. Producent zastrzega sobie prawo do zmian. 09/2019...

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40535004100

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