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All information in this Owner's manual is current at the time of publication. However JAC reserves
the right to make changes at any time so that our police of continual product improvement may be car鄄
ried out.
This manual applies to all current JAC models equipped with 4DA1series engine explanation of op鄄
tion as well as standard equipment. As a result, you may find material in this manual that does not apply
to your specific vehicle.
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Summary of Contents for JAC HFC1035KD
- Page 1 All information in this Owner's manual is current at the time of publication. However JAC reserves the right to make changes at any time so that our police of continual product improvement may be car鄄 ried out. This manual applies to all current JAC models equipped with 4DA1series engine explanation of op鄄...
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Page 2: Table Of Contents
Foreword Contents Page T hank you for choosing JAC. We are pleased to welcome you to the growing number of different Importance people who drive JAC. The advanced engineering and high-quality construction of each JAC we build Locations of chassis number and engine number is something of which we are proud. -
Page 3: Importance
Driving Preparations before startup Engine startup Before vehicle running Engine stopping Parking Attention poitns for driving Economic driving Vehicle management and maintenance in winter Running on ice or snow Importance In emergence cases Repair and maintenance Schedule of regular maintenance Guide to maintenance Recommended brands of lubricats and diesels Lubrication... -
Page 4: Locations Of Chassis Number And Engine Number
OWNER爷S MANUAL JAC High end Light Trucks The followings are very important for the correct management and economic use of JAC vehicles, and code is attached on the dashboard near the right column. they shall be read carefully before use and maintenance. -
Page 5: Information About New Vehicles
Information about new vehicles... -
Page 6: Vehicle Operation And Management
2. If any problem occurs during the use of our products, make sure to have until it comes up to the normal working temperature. them sent to the specified JAC service station for maintenance; please see clearly the genuine parts of JAC vehicles if any parts need to be changed. -
Page 7: Cabin Tilting Mechanism
OWNER爷S MANUAL JAC High end Light Trucks vehicle run -in mileage is 2500 -3000km, with the max. speed not more than 80km/hour. 4. During your use of our products, please have maintenance in time referring With the operating handle released, hold firm the tilting puller support with left to the "Instruction Manual"... - Page 8 OWNER爷S MANUAL JAC High end Light Trucks When the cabin tilts to a certain angle, the self -locking handle on the tilting self-lock handle support will automatically locks in by the spring tension, and the handle will When going down to a certain angle, the cabin will slow down. Hold the tilting support the cabin then.
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Page 9: Controller And Instrument
Controller and instrument... - Page 10 OWNER爷S MANUAL JAC High end Light Trucks Tachometer 1. Switch 2. Instrument panel vent The tachometer indicates the engine 's round per minute. The red zone means the critical rpm. 3. Combined switch handle 员 When the tachometer hand is in the red zone of the scale plate, driving is not 4.
- Page 11 OWNER爷S MANUAL JAC High end Light Trucks Temperature gauge High beam indicator light (blue) It shows the engine coolant temperature. If the hand is in the red zone when The indicator light will be on when the high beam is on.
- Page 12 If the light remains on during the engine running, it means something wrong with the charging system. Check the V belt for any damage, and contact the nearest JAC vehicle dealer. Oil pressure warning light (red) Rear fog light indicator light It is on when the ignition switch is in "ON", and is off after the engine is started.
- Page 13 OWNER爷S MANUAL JAC High end Light Trucks Water quantity indicator light of the fuel filter Washer indication When water in the oil/water separator reaches a dangerous level, the water The washer control button is at the end of the operation handle, and the windshield washer is installed near the right door quantity indicator light of the fuel filter is on.
- Page 14 OWNER爷S MANUAL JAC High end Light Trucks Fog light switch Combination switch When this switch, located in the lower left corner of the dashboard, is pressed, Located below the steering wheel, it consists of steering shaft lock seat, ignition all the fog lights will be turned on, and one more press will have a reset.
- Page 15 4. A deformed cigarette lighter cannot correctly recoil to its original position. If it close the ashtray after use, otherwise the still burning cigarette may ignite other is found deformed, please replace it with a true JAC spare part. butts and cause possible fire.
- Page 16 OWNER爷S MANUAL JAC High end Light Trucks Controller on the floor pan Brake pedal Gearshift lever To avoid sharp braking, the brake pedal should be operated smoothly. When Each time before you shift the gears, you should first step on the clutch pedal driving along a down slope, you should use the foot brake pedal now and then to the end.
- Page 17 OWNER爷S MANUAL JAC High end Light Trucks Others Ceiling light要rearview mirror Glove box No matter which position the startup key is in, the ceiling light in the cabin can Pull out and the upper part of the glove compartment will open.
- Page 18 OWNER爷S MANUAL JAC High end Light Trucks Fuel tank cap Spare tire hanger The fuel tank cap is on top of the fuel tank, and it can be screwed off counter鄄 The spare tire is fastened to back of the frame. To lower down the spare tire, clockwise.
- Page 19 OWNER爷S MANUAL JAC High end Light Trucks Right and left side boards Outer lights 1. Release the lock knuckles of the rear board. Front: 2. Move the fastened handle leftward before putting down the vertical lock out鄄 1.Front turn signal lamps;...
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Page 20: Cabin Heater, Defroster, Air Conditioning
OWNER爷S MANUAL JAC High end Light Trucks Antenna: Please pull out the antenna if a better sensitivity of radio is desired. The antenna should be retracted if the vehicle is to be parked in a garage lower than a house or to be washed. - Page 21 OWNER爷S MANUAL JAC High end Light Trucks Air outlet control knob Use different knobs to regulate the air from the heater, defroster and the air conditioner, or the air flow out of the ventilation outlet. 淤Plane air outlet 于Dual planes 盂Bottom air outlets...
- Page 22 OWNER爷S MANUAL JAC High end Light Trucks Dual planes Bottom air outlet and defroster Air is regulated and discharged from the upper air outlet and floor air outlet. The Air is discharged from the bottom air outlet, and small part of air is discharged air out of the floor air outlet is warmer than that from the upper air outlet in the from the air outlets of defroster and the side window defroster.
- Page 23 OWNER爷S MANUAL JAC High end Light Trucks Fan air flow knob Move this selection rod leftward or rightward to control input of 于 ambient air and the circulation of the inner air. Turn the knob as per the following to control the air output.
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Page 24: Cd And Radio
CD and Radio... - Page 25 OWNER爷S MANUAL JAC High end Light Trucks Panel function descriptions 噎噎Preset key 1 噎噎Preset key 2 噎噎Preset key 3 噎噎Preset key 4 噎噎Preset key 5 噎噎Preset key 6 7. SOUND 噎噎sound effect mode, sound effect key Short press: power on; Long press: power off.
- Page 26 OWNER爷S MANUAL JAC High end Light Trucks Acoustic apparatus Acoustic mode setting 原Sound effect type院渊BAS-TRE袁FLAT袁 on/off Press SOUND key to select the item you want to adjust. JASS袁VOCAL袁POP袁CLSSSIC袁ROCK冤 Press for start, and press over 2 seconds and the master unit is turned off.
- Page 27 OWNER爷S MANUAL JAC High end Light Trucks Auto search (With most powerful signals) in the MW (AM) wave band. When this auto storage function is used for new radio stations, new radio stations will take the place of those stored previously in FMST or MW (AM)AST waveband.
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Page 28: Before Driving
OWNER爷S MANUAL JAC High end Light Trucks function. Disc eject (CD) Press the 银 key to eject the disc. Change over the display mode(CD) Press FUNC key to select the DIS menu. Press the DIS key and you may have display changeover among the music number/played time, total music time/total music numbers, sound effect mode and clock mode. -
Page 29: Operation Of Controllers
OWNER爷S MANUAL JAC High end Light Trucks Proper maintenance and driving can prolong the vehicle service life, but also improve the economy of fu鄄 Door lock (outside) el consumption. Please drive your vehicle carefully. The vehicle doors can be locked, from outside without the key, by pressing the lock pin (on the inside of the door) in "LOCK"... - Page 30 OWNER爷S MANUAL JAC High end Light Trucks Door lock(inside) Pull the back tilting handle, the co driver's chair back tilts down; lift the back to Close the door, press in the lock pin in position, and the door can be locked.
- Page 31 OWNER爷S MANUAL JAC High end Light Trucks seat belt It is important to have the seat belt secured against the body and lowered in Front seat belt position, because at the moment of traffic collision, the force from the waist belt In your vehicle, there is a seat belt, supported at 3 pivots.
- Page 32 OWNER爷S MANUAL JAC High end Light Trucks Mirror When not used, the seat belt can be rolled into the retractor for storage. If needed, the positioning buckle on the belt can Interior rear-view mirror be moved to have the seat belt fully rolled into the retractor. At this time the snap piece is hung at the door column within reach.
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Page 33: Daily Check List For Drivers
OWNER爷S MANUAL JAC High end Light Trucks Daily check list for drivers 3. Check the leaf springs and lifting lug pins for any damage. Drivers should do the daily check of the following to ensure safe and reliable operability of the vehicles. - Page 34 OWNER爷S MANUAL JAC High end Light Trucks Cabin 5. Check if the battery electrolyte is OK or not. The normal level should be between "MIN" and "MAX". 1. Check if the backlash play of the steering wheel is normal or loose.
- Page 35 OWNER爷S MANUAL JAC High end Light Trucks 3. Check the windshield wiper and washer 5. Check if the oil level in the fuel tank, indicated by the fuel gauge, is normal Prior to check, wash the windshield first. Then eject the cleaning liquid to see if or not.
- Page 36 OWNER爷S MANUAL JAC High end Light Trucks 7. Check if the clutch pedal has correct back play and height, and if it works 9. Check if all the instruments and indicator lights work correctly. 8. Check if the clutch fluid level and the brake fluid level in the fluid reservoir 10.
- Page 37 OWNER爷S MANUAL JAC High end Light Trucks Engine compartment 3. Check the coolant level. 1. Check if the engine oil level is OK. Check the radiator and the coolant level in the auxiliary water tank. Add some more coolant if the level is below the lower limit. Coolant shall not be added above the upper limit.
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Page 38: Driving
OWNER爷S MANUAL JAC High end Light Trucks 2. Check if the brake pedal back play and height are OK for normal work. Driving 3. Check the engine for any strange noises and emission colors. -
Page 39: Preparations Before Startup
OWNER爷S MANUAL JAC High end Light Trucks Proper driving and maintenance will prolong the vehicle's service life, but also improve the economy of 3. The gear shift chart on the lever handle. fuels and oils. Preparations before startup 1. Push the parking brake handle down to the end. -
Page 40: Before Vehicle Running
OWNER爷S MANUAL JAC High end Light Trucks 3. When the engine fully warms up, the idling control knob should be turned 2. Adjust the seat. back to its original position. 4. Do not accelerate as soon as the engine is started, it is better to idle run for Increase 3 -5 minutes before driving, to achieve good lubrication. -
Page 41: Engine Stopping
OWNER爷S MANUAL JAC High end Light Trucks Parking 4. Tighten the seat belt. 1. Check if the light control switch and the turn signal light switch are in off pis鄄 tons. The headlights, turn signal lights and small lights can still be operated even if their start switches are in off positions. - Page 42 OWNER爷S MANUAL JAC High end Light Trucks Attention points for driving 3. If the indicator lights or instruments are not working correctly during running, 1. Avoid over speed running of the engine stop driving at once and find out the reason for that.
- Page 43 OWNER爷S MANUAL JAC High end Light Trucks 5. Do not leave the foot on the clutch pedal during driving, or partial separation 7. When going up a slope, to avoid engine overload, the gearshift lever should will occur and this will bring about premature wear of the clutch discs.
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Page 44: Economic Driving
OWNER爷S MANUAL JAC High end Light Trucks 9. Carefully drive across shallow rivers or puddles of water, so as not to have 11. Never stop the engine during driving; otherwise the braking effect will go water get into the air pipe and bring about serious damage to the engine, After down due to the braking booster stopping. - Page 45 OWNER爷S MANUAL JAC High end Light Trucks 2. After acceleration, the gearshift lever should be put in high speed, slowly re鄄 4. The cooling water temperature should be kept in the normal range during leasing the clutch pedal. driving. 3. Move the gearshift lever into direct gears or overpass gear, to keep certain 5.
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Page 46: Vehicle Management And Maintenance In Winter
OWNER爷S MANUAL JAC High end Light Trucks Vehicle management and maintenance in winter 2. It is better to wash the inside of the cooling system before glycol based Use of anti-freeze fluid cooling water is used. The freezing temperature of the cooling water for engine will vary with the con鄄... -
Page 47: Running On Ice Or Snow
OWNER爷S MANUAL JAC High end Light Trucks Battery 2. Avoid high speed driving, abrupt acceleration, emergency brake or sudden The battery capacity will decrease along with the drop of ambient temperature. turning. Mixing ration(%) The specific gravity of electrolyte will also go down with the rise of discharging rate. - Page 48 OWNER爷S MANUAL JAC High end Light Trucks 4. Keep enough distance with vehicle ahead during driving. 2. Put the parking brake into reliable braking state, meanwhile, the danger warning flash light should be used no matter if it is daytime or evening.
- Page 49 OWNER爷S MANUAL JAC High end Light Trucks Wiring connection steps Traction Jumper cables can be used to connect the battery in another truck to start the Pay attention to the following points when tracking vehicles: engine in the truck that has trouble.
- Page 50 OWNER爷S MANUAL JAC High end Light Trucks Venting of the fuel oil system Oil/water separator and drainage If the fuel in the tank is used up, it is likely that air has been sucked into the fu鄄 When the indicator light of the oil/water separator is on, drainage of water must el oil system.
- Page 51 OWNER爷S MANUAL JAC High end Light Trucks Jack up the truck for replacement of leaking tires Information about jacks Preparations Jack up: 1. Park the truck on a flat ground; pull tight the parking brake handle. If the jacking point of the vehicle is higher than the top of the jack, turn the jack 2.
- Page 52 OWNER爷S MANUAL JAC High end Light Trucks Wheel replacement: 3. Place and tighten the wheel nuts for the moment, and lower down the wheel 1. Loosen the wheel nuts with a wheel nut spanner. onto the ground. 4. Tighten the wheel nuts with a wheel nut spanner in the order as shown in the figure below.
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Page 53: Repair And Maintenance
Repair and maintenance... - Page 54 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 1000km 渊per reading in odometer冤 JAC service stations according to the schedule of regular maintenance. Maintenance job number Engine oil I院check and repair or replace as needed A院adjustment...
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Page 55: Schedule Of Regular Maintenance 104
OWNER爷S MANUAL JAC High end Light Trucks Schedule of regular maintenance Schedule of regular maintenance Period: 伊1000 km (calculated per readings from the odometer or months, and do the maintenance at the time whichever comes first) or Period: 伊1000km 渊calculated per the readings from the odometer or... - Page 56 OWNER爷S MANUAL JAC High end Light Trucks Schedule of regular maintenance Adverse driving conditions: 淤 Frequent shuttle in short distances; 于 Running on rough and rugged roads; Period: 伊1000 km (calculated per readings from the odometer or 盂 Running in dusty roads;...
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Page 57: Guide To Maintenance 108
OWNER爷S MANUAL JAC High end Light Trucks Guide to maintenance If the belt tension is too small, the battery may be undercharged or the alterna鄄 Daily check: tor gets overheated. But the over-tension will bring about damages to the AC Engine oil level engine or V belt. - Page 58 If some abnormal phenomena are found, such as big gap and slack of the water from freezing. steering mechanism parts, immediately entrust the specified JAC automobile mix ratio(%) service stations to check the steering mechanism.
- Page 59 The blocked air filter element will decrease the engine output capacity, but also ommended. increase the fuel consumption and black emissions. So, the air filter should be under maintenance in the following ways. Please use the original JAC filter elements when replacing them.
- Page 60 OWNER爷S MANUAL JAC High end Light Trucks Filter element removal (behind the cabin) 2. Screw off the butterfly nut that fixes the element before taking it out. 1. Tighten the butterfly nut and remove the cover. Handle the element with care against any damage.
- Page 61 OWNER爷S MANUAL JAC High end Light Trucks 3. Filter element treatment Clutch pedal backlash and standard height Cleaning of the filter element is done in one of the following methods depen鄄 (1) Backlash: 15-25mm dent on its contamination. (2) Height: 205-213mm The filter element is dust contaminated but still dry: Turning the element with hand, and blow off the dust from its inside with com鄄...
- Page 62 Afterwards, further tighten the filter by 2/3 round with a filter spanner. The engine cooling system should be washed at least once a year, to ensure the best cooling effect. JAC recommends use of anti -freezing fluids without any content of rust pre鄄 ventive and other additives. Valve clearance adjustment 4.
- Page 63 OWNER爷S MANUAL JAC High end Light Trucks 2. Adjust the valve clearance with a feeler gage: 4. Turn the crankshaft one round (360 degrees), go on adjusting the valve Valve clearance (the engine in normal temperature) clearance shown by the arrow in the figure.
- Page 64 OWNER爷S MANUAL JAC High end Light Trucks Vent the air in the following steps: 3. Take off the rubber cap from the venting screw plug, and clean the venting 1. Pull tight the parking brake handle. screw plug. Place the other end of the ethylene hose into the transparent ves鄄...
- Page 65 OWNER爷S MANUAL JAC High end Light Trucks Main brake adjustment Adjust the front / rear wheel brakes in the following It is not safe to use the brake system with too big brake shoe clearance, be鄄 cause the brake system performance will go down along with the brake shoe 1.
- Page 66 OWNER爷S MANUAL JAC High end Light Trucks Venting of the brake hydraulic loop 4. Take off the rubber housing from the venting screw and clean it. Connect the If air gets into the brake hydraulic loop, the braking effect will go down. So, ethylene hose to the venting screw, and put the other end of the hose into a venting must be done if the fluid level is found very low in the brake fluid reser鄄...
- Page 67 OWNER爷S MANUAL JAC High end Light Trucks 7. Slowly release the brake pedal, and do it repeatedly until bubbles disappear 1. With the front wheels fixed, release the parking brake. in the brake fluid pumped into the vessel. During the venting, keep the brake 2.
- Page 68 OWNER爷S MANUAL JAC High end Light Trucks Inflation pressure of tires If the parking brake handle still travels more than the standard value, then use the adjusting nuts to adjust the length of the parking brake cable. The standard inflation pressure for the tires: 670kPa (1) Loosen the locknut.
- Page 69 If it is already melt broken, change for a new one. A JAC insert type fuse must be used for the change. No steel wire is allowed to be used, even if it is temporary use. It will bring...
- Page 70 OWNER爷S MANUAL JAC High end Light Trucks Front light set If the fuse is found broken, check and try to find out the reason for that. Take necessary maintenance measures before fuse replacement. When replacing bulbs, take down the cover first, then the decoration bands for Before changing the fuse, turn the start switch to "LOCK"...
- Page 71 Reverse light 20伊2 CD set Electric horn highways and no dazzle lighting to drivers in other vehicles head-on. When you need to adjust the headlights, you'd better contact the authorized JAC service Marker light 10伊5 Blower Turn signal light 21伊4 stations that have special equipment.
- Page 72 OWNER爷S MANUAL JAC High end Light Trucks Recommended brands of lubricants and diesels Washing of battery If the exterior parts of the battery are dirty, use warm water to wash them. To For the best performance and the longest service life of your vehicle, proper brands of lube oils and diesels should be prevent corrosion, apply a thin layer of Vaseline or grease to the surface of the used according to the recommendation in the list below.
- Page 73 OWNER爷S MANUAL JAC High end Light Trucks Lubrication List of lubrication points Lubrication points replace W:wheel bearing grease check, infill or lubricate C: multipurpose grease Lube oils must be selected and used carefully according to the lubricated points, and it is especially important to select...
- Page 74 OWNER爷S MANUAL JAC High end Light Trucks Guide to lubrication normality of the engine oil pressure, the engine oil surface level should be Change of the engine oil checked before driving out and at an interval of 300-500km. Remove the drain plug in the lower part of the oil sump, and drain away the engine oil in the engine crankcase.
- Page 75 Replacement of the greases for the front and left hub bearings needs disas鄄 fluid. sembly and reassembly of the bearings, so please entrust the authorized JAC 2. Fill in the power steering fluid up between the scale marks in the oil pot.
- Page 76 OWNER爷S MANUAL JAC High end Light Trucks Lubrication points Drag link (2) Please use multipurpose greases for lubrication of the following points. King steering pins (4) Ends of tie rod (2) Rear leaf spring and spring pin (2)
- Page 77 OWNER爷S MANUAL JAC High end Light Trucks Apply Foss EPT-2.5 grease to the following points: Universal joints and slide bushing Technical specification Please apply No.2 or 3 universal automobile lithium -based grease to the fol鄄 lowing parts: Intermediate bearings...
- Page 78 OWNER爷S MANUAL JAC High end Light Trucks Technical specification Model HFC1035KD HFC1035KD HFC1042K2RD HFC1042K3RT Model HFC1042K3T HFC1045KRD HFC1045KRD HFC1040K/KR1 Cabin Single Cab Single Cab Double Cab Double Cab Cabin Single Cab Double Cab Double Cab Single/King Cab Engine HFC4DA1渊E-玉) HFC4DA1-1渊E-域) HFC4DA1-1渊E-域)
- Page 79 OWNER爷S MANUAL JAC High end Light Trucks Model HFC1045K2/R1 HFC1045K2 HFC1042K Model HFC1040K/KR1 HFC1045K9T/K9R1T HFC1045K9T/K9R1T HFC1045K9/K9R1 Cabin Single/King Cab Single/King Cab Single Cab Cabin Single/King Cab Single/King Cab Single/King Cab Single/King Cab Engine HFC4DA1-1渊E-域) HFC4DA1渊E-玉) HFC4DA1渊E-玉) Engine HFC4DA1渊E-玉) HFC4DA1-2B(E-芋) HFC4DA1-2B1(E-芋) HFC4DA1-1A渊E-域)
- Page 80 OWNER爷S MANUAL JAC High end Light Trucks Technical specification Model HFC1040K2 HFC1042KR HFC1042K2T/K2RT HFC1042K Model HFC1042K2T/K2RT HFC1042K HFC1035KD HFC1020K/KR1 Cabin Single/King Cab Double Cab Single/King Cab Double Cab Cabin Single/King Cab Double Cab Single Cab Single/King Cab Engine HFC4DA1-1渊E-域) HFC4DA1-1渊E-域) HFC4DA1-2B(E-芋)
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