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komodo EW3500DLX Owner's Manual page 11

3500 lbs atu/utv winch

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T
T
r
r
o
o
u
u
b
b
l
l
e
e
S
S
h
h
o
o
SYMPTOM
Motor does not
turn on
Motor runs but
cable drum does
not turn
Motor runs slowly
or without normal
power
Motor overheating
Motor runs in one
direction only
o
o
t
t
i
i
n
n
g
g
POSSIBLE CAUSE
Switch Assembly not
connected properly
Loose battery cable
connections
Defective Switch Assembly
Defective motor
Water has entered motor
Clutch not engaged
Insufficient current or
voltage
-Winch running time too
long
Defective Switch
Assembly
SUGGESTED ACTION
Insert Switch Assembly all the way into the
connector.
Tighten nuts on all cable connections.
Replace Switch Assembly.
Check for voltage at armature port with
Switch pressed. If voltage is present, replace
motor.
Allow to drain and dry. Run in short bursts
without load until completely dry.
Turn clutch to the "In" position. If problem
persists, a qualified technician needs to
check and repair.
Battery weak, recharge. Run winch with
vehicle motor running.
Loose or corroded battery cable connections.
Clean, tighten, or replace.
Allow winch to cool down periodically.
Loose or corroded battery cable or motor
cable connections. Clean and tighten.
Repair or replace switch assembly.
9

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