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komodo EW3500DLX Owner's Manual

3500 lbs atu/utv winch

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Owner's Manual
Owner's Manual
Congratulations on your purchase. You have purchased a dependable and sturdy Winch but only by
proper care and operation can you expect to receive the service and long life designed and built into it.
This manual contains valuable information about your new Winch. It has been carefully prepared to
give you helpful suggestions for operating, adjusting, servicing and ordering repair parts.
#EW3500DLX

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Summary of Contents for komodo EW3500DLX

  • Page 1 This manual contains valuable information about your new Winch. It has been carefully prepared to give you helpful suggestions for operating, adjusting, servicing and ordering repair parts. #EW3500DLX...
  • Page 2 BLANK...
  • Page 3 Keep this manual in a convenient place for quick and easy reference. Study it carefully. If in the future your seeder may need new parts to replace those that are worn or broken, if so, call 1 (800)333-8889 and provide the model, part number, and proof of purchase and we will replace the part as outlined in our Limited Warranty.
  • Page 4: G E N E R A L T I P S F O R S A F E O P E R A T I On

    WARNING - A minimum of five wraps of cable around the drum barrel is necessary for pulling and holding the rated load. The cable clamp is not designed to hold the load without 5 wraps of cable around the barrel. WARNING - Keep yourself and others a safe distance to the side of the cable when under tension.
  • Page 5: G E T T I N G T O K N O W Y O U R W I N Ch

    Get to know your winch before you actually need to use it. We recommend that you set up a few test runs to familiarize yourself with rigging techniques, the sounds your winch makes under various loads, the way the cable spools on the drum, etc. Inspect the wire rope and equipment before each use.
  • Page 6 1. Winch Assembly with Wire Rope 2. Mounting Plate 3. Roller Fairlead 4. Motor & Battery Cables 5. Clevis Hook 6. Cable Stopper 7. Rocker Switch & Mounting Bracket 8. Solenoid & "Y" Cable 9 Remote Control 10.Remote Control Socket 11.Non-marring Strap 12.Cable Ties 13.Mounting Hardware...
  • Page 8 Your 3500lb winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular ATV's and mounting plates. It is not guaranteed that this plate will fit onto your particular ATV/UTV.
  • Page 9 Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling as an anchor point. CAUTION Do not attach the clevis hook back onto the cable as this could cause damage to the cable. As shown in Fig 3.1 Fig 3.1 Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch.
  • Page 10 P. The vehicle to be winched should be placed in neutral and the emergency brake released. Only release the brake pedal when under full tension. Avoid shock loads to the winch. This can damage the winch, rope and vehicle. Q. The winch is meant for intermittent use. Under full load with a single line rig do not power in for more than a minute without letting the motor cool down for a few minutes and then resume the winching operation.
  • Page 11 SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION Motor does not Switch Assembly not Insert Switch Assembly all the way into the turn on connected properly connector. Loose battery cable Tighten nuts on all cable connections. connections Replace Switch Assembly. Defective Switch Assembly Check for voltage at armature port with Switch pressed.
  • Page 13 Part # Description Remark P250100 Motor Assembly P250001 Locking Washer Ö8 P250002 Cap Screw M8 x 15 P250003 Transition Shaft P250004 Tie Bar P250005 Hexagonal Shaft P250006 Front Bush Drum P250007 Spring Washer Ö6 P250008 Screw M5 x 8 P250009 Cap Screw M6 x 65 P250010 Drum...
  • Page 14 Rated line pull 3500 lbs (1588 kgs) Motor: permanent magnet 1.3hp/1.0kw(DC 12V) Gear reduction ratio 170:1 Cable (Dia.× L) Ø7/32"×42' Drum size (Dia.× L) Ø1.46"×3.15" Mounting bolt pattern 3.13" (79.5 mm) 4-M8 Overall dimensions 13.2"×4.6"×4.4" (L×W×H) Net weight 23(10.4) Ibs(kg) Pull, Speed, Amperes, Volts (First layer): Line Pull Line Speed ft/min (m/min)
  • Page 15 Komodo 3500lbs ATV/UTV Winch Limited Warranty Komodo 3500lbs ATV/UTV Winch Limited Warranty KOMODO., (“Distributor”) warrants its 3500lbs ATV/UTV Winch (the “Products”) as follows: 1. Limited Warranty. Distributor warrants to original purchaser, providing Proof of Purchase, that the Products sold hereunder will be free from defects in material and workmanship for a period of one year from date of purchase.
  • Page 16 #UWCP #UWCP #PWM #PWM We at Komodo are constantly looking for new ideas to make your ATV/UTV use experience easier. Expect more great products from us in a near future. #UTVCB #UTVCB #UTVBE #UTVBE 1311 John Reed Ct. City of Industry, CA 91745 USA 1(800)333-8889 EW3500DLX.031709...