Related Manuals for HYOSUNG Exceed 150 2002
Summary of Contents for HYOSUNG Exceed 150 2002
- Page 1 HYOSUNG MOTORS & MACHINERY INC. Part No. 99011HL7310 2nd Ed. JUN. 2002. Printed in KOREA...
- Page 2 The personal safety of the rider may be Hyosung parts are manufactured of high quality involved. Disregarding this information materials, and manufactured parts are finished to could result in injury to the rider.
- Page 3 FOREWORD All information, illustrations photographs and THANK YOU for choosing Hyosung. We at specifications contained in this manual are Hyosung have designed, tested and produced based on the latest product information avail- this motorcycle using the most modern tech- able at the time of publication. Due to improve-...
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Page 4: Table Of Contents
TABLE OF CONTENTS 1. CONSUMER INFORMATION 7. BRAKE-IN ACCESSORY INSTALLATION AND 8. INSPECTION BEFORE RIDING PRECAUTION SAFETY TIPS INSPECTION BEFORE RIDING ITEM SAFE RIDING RECOMMENDATION FOR MOTORCYCLE RIDERS BRAKES SERIAL NUMBER LOCATION TIRES GASOLINE 2. NAMES OF EACH PART LAMPS REAR-VIEW MIRROR 3. -
Page 5: Consumer Information
It is not possible for her normal riding position. This limits the free- Hyosung to test each accessory on the market or dom of movement of the rider and may limit his combinations of all the available accessories, how- or her control ability. -
Page 6: Serial Number Location
◉ WEAR A HELMET SERIAL NUMBER LOCATION Motorcycle safety equipment starts with a quality safety helmet. One of the most serious injuries The frame and/or engine serial numbers are that can happen is a head injury. ALWAYS wear used to register the motorcycle. They are a properly approved helmet. -
Page 7: Names Of Each Part
NAMES OF EACH PARTS Rear brake lever Starter switch Dimmer switch Ignition switch Instrument panel Parking brake lever Light switch Emergency lamp switch Front brake lever Horn switch Throttle grip Turn signal switch... - Page 8 � � � 폈 Fuse Battery Personal trunk Muffler � Passenger footrests � Center stand � Side stand NOTE : = means the invisable parts.
- Page 9 � � � � � � � Air cleaner � Fuel tank cover � Fuel tank � Antitheft equipment � Passenger footrests � Kick start lever NOTE : = means the invisable parts.
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Page 10: Controls
CONTROLS ining amount of fuel, put the motorcycle on the center-stand and set the ignition switch (ON). INSTRUMENT PANEL ODOMETER The odometer registers the total distance that the motorcycle has been ridden. IGNITION SWITCH The ignition switch has three positions : 텃턱홈... -
Page 11: Left Handle Switch
For preventing steal, Lock the steering. WARNING Turn right the handle. Set the dimmer switch when other ( OFF ) to ( Lock ) . Turn the key from vehicle is running in front or against. ( Lock ) to ( OFF ). -
Page 12: Parking Brake Lever
LIGHT SWITCH PARKING BRAKE LEVER ◉ position The head lamp, position lamp, meter lamp and tail lamp come on. If not start engine, do not come on. ◉ position The position lamp, meter lamp and tail lamp come on. ◉ position The head lamp, meter lamp and tail lamp go off. -
Page 13: How To Open The Seat
● Check if it is locked. HOW TO OPEN THE SEAT ● The unlocking of trunk could cause serious You can use the Trunk after opening the seat. accident. ● Take care not to spill the gasoline or oil in the trunk. ●... -
Page 14: The Proper Operations
� Push the starter switch without turning CAUTION the throttle grip. Spilling gasoline can damage painted surfaces. Be careful not to spill any fuel when filling the fuel tank. Wipe spilled gasoline up immediate- THE PROPER OPERATIONS HOW TO START THE ENGINE CAUTION Before riding ●... -
Page 15: How To Start Off
● It is not started easily in the cases as follows. HOW TO START OFF 1鑑 It has been long since you started the motorcycle. 2鑑 There was no gasoline left. In this case騏1.2鑑, push the starter switch � Return the center stand. longer without turning the throttle grip. -
Page 16: Adjusting The Speeds
WARNING CAUTION Don t let the engine run excessively before When turned the throttle grip excessively, riding. i t w i l l m a k e q u i c k s t a r t w h i c h i s dangerous. -
Page 17: How To Stop And Park
● Grip the brake lever right after returning the HOW TO STOP AND PARK throttle grip. ● Make the speed lower by operating the brake slowly. � Turn on the turn signal lamp and return the throttle grip. WARNING U s i n g e i t h e r f r o n t o r r e a r b r a k e i s �... - Page 18 (100 miles) before attempting maximum per- is to achieve maximum life and performance from formance. Avoid hard acceleration, hard corner- your new Hyosung. The following guidelines explain ing, and hard braking for the first 160 km (100 proper break-in porcedures.
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Page 19: Brake-In
Pressure, crack, cut, strange wear, foreign ● CAUTION substance (stone, nail and others) of Tire. Service should may be peformed before Adequate tread depth of Tire. ● 1,000 km (600 miles) on motorcycle that Fluid measure of Engine oil. ● are used under severe conditions. -
Page 20: Tires
텝빔템턱싻 싻텍템테포크빔템탱빔텃 슴텍템턱텀습테크 텅탱호턱템텀탱텄 토크슴캣썼즉캥크썼캣크템홱칩캣크쥐캣칩밗홱크칟 � TIRE TREAD CONDITION 호회캣홱크석홱칩캣크 호회캣홱크석홱칩캣크 TIRES 회즉홰회쥑칩캥썼캣 회즉홰회쥑칩캥썼캣크툭칩캣밗 � THE TIRE PRESSURE If you see the problem with the tire, adjust the pressure (Refer to 24 page) with the pressure gauge. Operating the motorcycle with excessively worn tire will decrease riding stability and can lead to loss of control. -
Page 21: Lamps
슴혹턱텄크습탱혹습턱 REAR - VIEW MIRROR Check if the mirror shows the rear and/or side views. REFLECTOR AND NUMBER PLATE � FUEL RECOMMENDATION ● Check if the reflector is dusty or damaged. ● Use unleaded gasoline with an octane rating ● Check if the number plate is dusty or damaged. of 91 or higher (Research method). - Page 22 습 습 습 습 습 텍 습 Rear brake lever holder Throttle cable Center stand pivot and spring hook Steering stem bearing Side stand pivot and spring hook - Motor oil Speedometer gear box - Grease Front brake lever holder...
- Page 23 Using poor quality replacement parts can cause your motorcycle to wear more quickly and shorten its useful life. Use only genuine Hyosung replacement parts or their equivalent. NOTE : ★ = Ask your Hyosung dealer or qualified mechanic to do the maintenance items marked.
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Page 24: Front Fork
FRONT FORK 좍템탱텃턱크 좼텍텝턱 ● Check if there is any noise by bend of front fork while moving the handle upward and downward. ● Inspect whether the steering stem is well assembled while moving front fork up/down- 좍템탱텃턱크 wards and/or foreward/backward. 빔탱텄텀심턱템... -
Page 25: Tires
혹심심턱템크텄텀텅텀호크텄텀테턱 CAUTION ◉ BRAKE PADS ● Don t replenish with brake fluid over the ● Wearing condition of brake pads can be limit line. It will leak out of the brake fluid checked by observing the wear limit line on reservoir. -
Page 26: Air Cleaner
CAUTION ● When the assembly of air cleaner ele- ment is not completely done, dusts can go inside and damage severely engine. ● Be careful not to allow water to go into the element while washing. CAUTION More frequent servicing may be per- formed on motorcycles that are used under severe conditions, also clean the air cleaner element when replacing the oil to... -
Page 27: Gasoline
GASOLINE BATTERY TERMINAL ● Check if there is leakage from crankcase, oil Clean the battery terminal when it is dusty or pipe, crankshaft oil seal. rusted. 1. Disassemble the cover of battery box. 騏 OFF 鑑 position. 2. Set the ignition switch 3. -
Page 28: Air Cleaner
◉ ENGINE OIL AIR CLEANER ■ ENGINE OIL SPECIFICATION 1. Take off the air cleaner element. Classification Grade Remarks 2. Wash it with cleaning solvent and dry. system 3. Immerse it in motor oil squeeze the oil off to SF or SG make it slightly wet with oil. -
Page 29: Spark Plug
슴폭 텄폭 Put in the drain plug again. ■ CHANGE OF THE ENGINE OIL This time certainly put in with gasket. Change the engine oil after first running 1,000km Pouring in the purity oil or SAE 10W/30 or 10W/40 (600 miles) and each time running 4,000km (2,400 multi grade motor oil of purity as 850 as measur- miles). -
Page 30: Parking Brake
If the spark plug color indicates that other than a standard spark plug be used, it is best to consult your Hyosung dealer before selecting an alternate plug or heat range. The selection of an improper spark plug can lead to severe engine damage. -
Page 31: Specifications
SPECIFICATIONS DIMENSIONS AND DRY MASS Overall length 1,870mm (73.6in) Overall width 675mm (26.6in) Overall height 1,125mm (44.3in) Wheelbase 1,360mm (53.5in) Ground clearance 110mm (4.3in) Mass 120kg (264.7lbs) ENGINE Type Four-stroke, SOHC Number of cylinder Bore : 57.0mm (2.244in) Bore : 52.4mm (2.063in) Stroke 57.8mm (2.276in) Piston displacement... - Page 32 CHASSIS Front suspension Telescopic type Rear suspension Swing arm type Caster Trail 85mm (3.35in) Steering angle 40 (right & left) Front tire size 120/70-12 56J Rear tire size 130/70-12 59J Front brake Disk brake Rear brake Disk brake ELECTRICAL Ignition type CDI type Ignition timing 13 B.T.D.C.
- Page 33 Prepared by HYOSUNG MOTORS & MACHINERY INC. Overseas Technical Dept 2nd Ed. JUN. 2002. Printed in KOREA...