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Bolttech-Mannings TorqLinks Operation & Maintenance Manual

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Revision No.: 20
Revision Date 8/14/2014
Bolttech Mannings Inc.
501 Mosside Blvd.
North Versailles, PA 15137 USA
Phone: 724-872-4873
www.bolttechmannings.com
Page 1 of 49

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Summary of Contents for Bolttech-Mannings TorqLinks

  • Page 1 Revision No.: 20 Revision Date 8/14/2014 Bolttech Mannings Inc. 501 Mosside Blvd. North Versailles, PA 15137 USA Phone: 724-872-4873 www.bolttechmannings.com Page 1 of 49...

  • Page 2: Table Of Contents

    Revision No.: 20 Revision Date 8/14/2014 INDEX Page 1. General Information………………………………………………….. 2. Connecting the System……………………………………………… 3. Safety Precautions…………………………………………………… 4. Setting Torque……………………………………………………….. 5. Applying the Torque Wrench……………………………………….. 6. Operating the Wrench System…………………………………….. 7. Loosening Procedures……………………………………………… 8. Preventative Maintenance………………………………………….. 9. Assembly Instructions and Parts Breakdown…………………….. 8-25 10.

  • Page 3: General Information

    Revision Date 8/14/2014 OPERATIONS / MAINTENANCE MANUAL GENERAL All Bolttech-Mannings Hydraulic Wrenches are supplied completely assembled, ready for use. A Hydraulic Power Pack is required to provide the speed and pressure that makes your Wrench System efficient and accurate. CONNECTING THE SYSTEM The wrench head and power pack are connected by a 10,000 psi hose assembly which consists of two hoses.

  • Page 4: Safety Precautions

    Revision No.: 20 Revision Date 8/14/2014 SAFETY PRECAUTIONS Your Bolttech-Mannings torque wrench is a power tool, and as with any power tool, certain safety precautions should be observed to avoid accidents or personal injury. The following tips will assist you: ...

  • Page 5: Setting Torque

    Revision No.: 20 Revision Date 8/14/2014 SETTING TORQUE With the system fully connected and the proper power supply available, refer to the certificate of calibration for the particular model and Serial number of the tool. Verify that the test date is within the previous 12 months. Read across to the corresponding pressure.

  • Page 6: Operating The Wrench System

    Revision No.: 20 Revision Date 8/14/2014 OPERATING THE WRENCH SYSTEM By depressing the extend button on the remote control, the rear of the tool will be pushed back until its reaction bar contacts its reaction member. Continue to hold down the button as the socket turns pressure builds very rapidly to signify that the hydraulic cylinder inside the tool is fully extended and will not turn the nut any further.

  • Page 7: Preventative Maintenance

    Revision No.: 20 Revision Date 8/14/2014 PREVENTATIVE MAINTENANCE Tool failure does occur. Such failure is most often in the hydraulic connectors or hoses. These items are repairable/replaceable immediately, since they are available universally. Failures of structural members of the tool are quite rare, but replacement parts are available from stock.
  • Page 8 Revision No.: 20 Revision Date 8/14/2014  SPRINGS: Springs are used for the drive pawl assembly and ratchet device. These springs should be checked twice a year and replaced, if necessary.  HYDRAULIC SEALS: If the cylinder seals should require replacement because of leaks, it is recommended that all other seals and o-rings be replaced at the same time.
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  • Page 33 Revision No.: 20 Revision Date 8/14/2014 **Reaction Block** (S) at the end of the part number indicates a steel reaction block. Example:TL2-013-1250S Page 33 of 49...
  • Page 34 Revision No.: 20 Revision Date 8/14/2014 **Reaction Block** (S) at the end of the part number indicates a steel reaction block. Example:TL2-013-1250S Page 34 of 49...
  • Page 35 Revision No.: 20 Revision Date 8/14/2014 **Reaction Block** (S) at the end of the part number indicates a steel reaction block. Example:TL2-013-1250S Page 35 of 49...
  • Page 36 Revision No.: 20 Revision Date 8/14/2014 **Reaction Block** (S) at the end of the part number indicates a steel reaction block. Example:TL2-013-1250S Page 36 of 49...
  • Page 37 Revision No.: 20 Revision Date 8/14/2014 **Reaction Block** (S) at the end of the part number indicates a steel reaction block. Example:TL2-013-1250S Page 37 of 49...
  • Page 38 Revision No.: 20 Revision Date 8/14/2014 **Reaction Block** (S) at the end of the part number indicates a steel reaction block. Example:TL2-013-1250S Page 38 of 49...
  • Page 39 Revision No.: 20 Revision Date 8/14/2014 **Reaction Block** (S) at the end of the part number indicates a steel reaction block. Example:TL2-013-1250S Page 39 of 49...
  • Page 40 Revision No.: 20 Revision Date 8/14/2014 **Reaction Block** (S) at the end of the part number indicates a steel reaction block. Example:TL2-013-1250S Page 40 of 49...
  • Page 41 Revision No.: 20 Revision Date 8/14/2014 **Reaction Block** (S) at the end of the part number indicates a steel reaction block. Example:TL2-013-1250S Page 41 of 49...
  • Page 42 Revision No.: 20 Revision Date 8/14/2014 **Reaction Block** (S) at the end of the part number indicates a steel reaction block. Example:TL2-013-1250S Page 42 of 49...
  • Page 43 Revision No.: 20 Revision Date 8/14/2014 **Reaction Block** (S) at the end of the part number indicates a steel reaction block. Example:TL2-013-1250S Page 43 of 49...
  • Page 44 Revision No.: 20 Revision Date 8/14/2014 **Reaction Block** (S) at the end of the part number indicates a steel reaction block. Example:TL2-013-1250S Page 44 of 49...
  • Page 45 Revision No.: 20 Revision Date 8/14/2014 **Reaction Block** (S) at the end of the part number indicates a steel reaction block. Example:TL2-013-1250S Page 45 of 49...
  • Page 46 Revision No.: 20 Revision Date 8/14/2014 **Reaction Block** (S) at the end of the part number indicates a steel reaction block. Example:TL2-013-1250S Page 46 of 49...

  • Page 47: Torque Specifications

    Revision No.: 20 Revision Date 8/14/2014 **Reaction Block** (S) at the end of the part number indicates a steel reaction block. Example:TL2-013-1250S Page 47 of 49...
  • Page 48 Revision No.: 20 Revision Date 8/14/2014 TL RECOMMENDED BOLT TORQUE SIZE TORQUE M4 X .7 35 in*lbs M6 X 1 85 in*lbs M8 X 1.25 18 ft*lbs M10 X 1.5 35 ft*lbs TL END CAP TORQUE SPECIFICATION TOOL TORQUE 45 FT*LBS 55 FT*LBS 70 FT*LBS TL14...

  • Page 49: Revision History

    Revision No.: 20 Revision Date 8/14/2014 Revision History Revised  Approved  Rev No.  Date  Description of Revision  Page(s)  By:  13  6/25/2012  Revised Text on Page 5.   All  B. Gruber  14  3/15/2013  Added Bolt Torque and End Cap Torque Values.  47  M. Rouch  14  3/15/2013  Added Parts lists for Dual Port Cylinders  25‐30  M. Rouch  15  7/8/2013  Added note for steel reaction block part numbers  31‐45  M. Rouch  16  11/26/2013  Updated Parts Lists to match Discovery  26‐46  D. Mierski  17 ...

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