Brinkmann ProSeries 4495 Owner's Manual
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Brinkmann ProSeries 4495 Owner's Manual

Brinkmann ProSeries 4495 Owner's Manual

Brinkmann heavy-duty gas grill owner's manual
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ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS
WITH THE GRILL OWNER FOR
FUTURE REFERENCE.
OWNER'S MANUAL
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING
Heavy-Duty
Gas Grill
WARNING
DEATH OR PROPERTY DAMAGE.
™

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Summary of Contents for Brinkmann ProSeries 4495

  • Page 1 LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR FUTURE REFERENCE. Heavy-Duty Gas Grill WARNING HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.
  • Page 2 IMPORTANT SAFETY WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS General Warnings ..........3 Installation and LP Cylinder Specifications and Safe Use.

  • Page 4: General Warnings

    Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use caution and common sense when testing for leaks. • Always keep your gas grill free and clear of gasoline, paint thinner, or other flammable vapors and liquids or combustible materials. •...

  • Page 5: Installation And Lp Cylinder Specifications And Safe Use

    • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings.
  • Page 6 CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;...

  • Page 7: Connecting Lp Cylinder And Hose / Regulator To Grill

    FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. •...

  • Page 8: Connecting Hose And Regulator To An Lp Gas Cylinder

    Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. The pressure regulator and hose assembly supplied with your gas grill must be used. • DO NOT attempt to connect it to any other fuel supply source such as a natural gas line.

  • Page 9: Leak Testing

    LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •...

  • Page 10: Pre-Start Check List

    6. Check each place listed (A– H) for growing bubbles which indicates a leak. 7. Turn off gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10.

  • Page 11: Connecting Lp Cylinder And Hose / Regulator To Grill

    Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill.

  • Page 12: Lighting The Rotisserie Burner

    LIGHTING THE ROTISSERIE BURNER: 1. Open grill hood before lighting rotisserie burner. 2. Make sure control knob is in the "OFF" position. 3. Push and turn the control knob of that burner to the "HIGH" position. Continue to push in control knob while pressing electronic igniter for 3 –...
  • Page 13 MATCH LIGHTING THE SIDE BURNER: 1. Open the lid to the side burner before lighting. 2. Make sure control knob is in the "OFF" position. 3. Strike and carefully place a match approximately 1/2" (1 to 2 cm) from the burner. 4.

  • Page 14: Operating Grill And Helpful Hints

    CONTROLLING FLARE-UPS: Flare-ups are a part of cooking meats on a gas grill. This adds to the unique flavor of cooking on a • gas grill. Excessive flare-ups can over-cook your food and cause a dangerous situation for you and your grill.

  • Page 15: Rotisserie Cooking

    ROTISSERIE COOKING: This grill has pre-drilled mounting holes for a rotisserie (rotisserie may or may not be included with • your grill depending on the model purchased). Do not use a rotisserie not specifically manufactured for this grill. Read and follow all warnings and instructions in the owner’s manual provided with the rotisserie. Save •...

  • Page 16: Proper Care And Maintenance

    • To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. • Wash cooking grills and heat distribution plates with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray.

  • Page 17: Cleaning And Maintenance

    CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • Keep the ventilation openings of the cylinder enclosure free and clear of debris. • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance).

  • Page 18: Transporting And Storage

    These nests can cause fires in burner tubes or under grill. • If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. WARNING...

  • Page 19: Trouble Shooting

    TROUBLE SHOOTING Problem: • Burner will not light • Fire at control knob • Yellow Flames at burner • Flame blows out on "LOW" • Burner does not get hot enough • Grill is Too Hot Possible Causes: 1. Check LP cylinder fuel level. 2.

  • Page 20: Frequently Asked Questions

    If the fuel line is blocked, replace with a new hose / regulator assembly. • If an obstruction is suspected in the hose / regulator assembly, orifice or gas valves call Brinkmann Customer Service at 800-527-0717. Question: Why does my LP gas grill have a low flame or a flame with orange / yellow color? Answer: You need to purge air from the gas line or reset the regulator's flow limiting device.

  • Page 21: Frequently Asked Questions

    Regulator Resetting Procedure under Connecting LP Cylinder and Hose/Regulator to Grill. This procedure should be done every time a new LP gas tank is connected to your grill. For help, refer to your owner’s manual or call Brinkmann Customer Service at 800-527-0717.

  • Page 22: Parts List And Assembly Instructions

    WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The estimated time of assembly for this grill is approximately 45 minutes. The following provided tools are required to assemble this Brinkmann ProSeries 4495 Grill: • Flathead Screwdriver • Hex nut wrench...
  • Page 23 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
  • Page 24 PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. PARTS BAG CONTAINS: Qty. Screwdriver Hex nut wrench AA/1.5V Alkaline battery 10 M5 X 10mm round head bolts M6 X 12mm flat head bolts M6 x 12mm round head bolts AA /1.5V...
  • Page 25 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary. Step 1 Assemble bottom cart panel and right side cart panel assembly by using four M6 x 50mm flat head...
  • Page 26 Step 3 Attach back panel using six M6 x 50mm flat head bolts and four M6 x 12mm flat head bolts. NOTE: With the help of a friend, turn the cart assembly over. Try to minimize the stress to the legs. Step 4 Attach two locking steel casters to the bottom of the right side caster...
  • Page 27 Step 6 Attach the door bracket (type “B”) to the bottom left leg tube using two M5 x 10mm round head bolts. Step 7 Attach the door bracket (type “A”) to the bottom of the right leg tube using two M5 x 10mm round head bolts.
  • Page 28 Step 10 Place tank tray assembly over vent holes on bottom cart panel and secure using four M6 x 12mm round head bolts. Tank tray should slide in and out of cart freely. Step 11 Attach the door bracket to the side cart panels using four M6 X 50 mm flat head bolts.
  • Page 29 Step 13 Insert right side door over lower hole on bottom of right cart panel then align door with cart frame. Depress spring pin located on top edge of door and slide door toward side cart panel until spring pin locks into hole in door bracket.
  • Page 30 NOTE: When performing Step 15, lift grill body from front and rear panels to avoid injury to hands and fingers. Step 15 With the help of a friend, place grill body assembly on the assembled cart frame. Step 16 Align bolt holes located on the outside of the grill body assembly.
  • Page 31 Step 17 Attach the side table assembly to left side grill body assembly by inserting two M6 x 12mm round head bolts through the top holes of the grill body assembly. Step 18 Place table over bolts, slide downward, then insert two M6 X12mm round head bolts into bottom holes of the side table assembly and into holes of grill body...
  • Page 32 Step 19 Place the heat tents on lower level of grill assembly directly above burners. Make sure the heat tents are in place of the slot by slide the back end to the slot. Step 20 Place stainless steel cooking grills on support ribs directly above heat tents.
  • Page 33 Step 23 Slide basket into slots located on inside of left door. NOTE: Before sliding grease trays in place, pull out the regulator which is located under the side burner. Step 24 Slide the two grease trays into open front side under the control panel.
  • Page 34 Step 25 To install battery, unscrew igniter button cap. Insert battery with positive end towards button. Replace igniter button cap. ProSeries 4495 (Assembled)

  • Page 35: Grilling Accessories

    CHICKEN RACKS (SET OF TWO) 885-9015-0 TURKEY RACK 885-9025-0 LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING ACCESSORIES PROFESSIONAL SHISH-KABOB SKEWERS These heavy-duty, 18" shish-kabob skewers are extra-long for fabulous restaurant style kabobs.
  • Page 36 • This warranty does not cover surface scratches, rust or heat damage/discoloration to the finish, which is considered normal wear. • The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty. • This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.

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