Table of Contents
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CONTENT
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1. The performance, technical parameters and structure of Go Kart -----------------------------3
1.2 Parts and their locations
2. The use of Go Kart------------------------------------------------------------------------------------6
3. Maintenance ------------------------------------------------------------------------------------------12
3.3 Torque of tightening of the main bolts and nuts
4. Trouble shooting--------------------------------------------------------------------------------------20
5. VIN number-------------------------------------------------------------------------------------------25
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Table of Contents
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Summary of Contents for GoKa Sports GK1100-2
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Page 1: Table Of Contents
CONTENT Foreword -----------------------------------------------------------------------------------------------------------2 1. The performance, technical parameters and structure of Go Kart -----------------------------3 1.1 Performance and Specifications 1.2 Parts and their locations 2. The use of Go Kart------------------------------------------------------------------------------------6 2.1 Caution and safety note 2.2 Instrument and control 2.3 Before riding 2.4 Basic operation 2.5 Grinding-in 2.6 Circuit diagram... -
Page 2: Foreword
Some pictures in this manual are sketch maps for reference. In case of any deviation from the material objects, please refer to the actual items. Copyright of this manual belongs to Shanghai GoKa Sports Motor Co., Ltd Copyright Reserved ©... -
Page 3: Performance And Specifications
1. Performance, Technical Parameter and Structure of Go Kart 1.1 Performance and Specifications... - Page 4 1.2 Component location and structure Aux, light Seat Steering wheel Headlight Fig 1 Back view mirror Rear shock absorber Front shock Rear wheel absorber Front wheel Fig 2 Fig 3...
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Page 5: The Use Of Go Kart
2. The use of Go Kart 2.1 Caution and Safety Note: Read this owner’s manual carefully and make sure you understand it completely before driving this kart. People under age of eighteen are not allowed to drive this kart. Please make sure to wear an approved motorcycle helmet and have the seat belt well fastened before driving the kart. -
Page 6: Instrument And Control
Instrument and control (1) Major control switches are located on Gauge the right side of the steering wheel. (Fig 4) (2) Light switch is located on the right side of Switch panel Fig 4 steering wheel. Horn button is located on the right side of steering wheel (Fig 4) Fuel tank lid (3) Fuel tank... - Page 7 (4) Brake pedal (Fig 6) Brake pedal is underneath the right side of steering wheel. It controls the front and rear brake discs, operated by right foot. When you release your foot from the brake pedal, it will automatically return to its normal position. Brake pedal Accelerator pedal (5) Clutch pedal (Fig 6)
- Page 8 Gear box (9) Gear box: 5 forward shifts +1 reverse shift (Fig 8) (10) The seat back lock lever is underneath the seat, pull up the lever to adjust the seat, Fig 8 Seat back lock switch Seat location adjuster when satisfied, release the lever to lock the position.;...
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Page 9: Before Riding
2.3 Before riding Please check all the following items before driving. Items Purpose Steering (1) Turning Smoothly (2) No obstacle (3) No clearance Brake (1) Travel length of pedal is proper (2) No slippery. Tyre (1) Proper pressure (3) No crack or cut. Fuel Keep enough fuel for intended driving distance Light... -
Page 10: Grinding-In
2.5 Grinding in Proper grinding-in of a new kart is very important to prolong the life span of the vehicle and achieve its best performance. During your driving of the first 600 miles, limit the driving speed as suggested below to avoid early damage of parts due to high driving speed Gear steps Max. -
Page 11: Circuit Diagram
2.6 Circuit diagram:... -
Page 12: Maintenance
3. Go Kart Maintenance 3.1 Engine maintenance （1） #93 or above unleaded gasoline is recommended. Note: using unleaded gasoline can extend the life of engine. （2） A. How to choose lubricating oil User should choose proper type of engine oil according to the local temperature. - Page 13 Changing Oil: Unscrew the oil drain bolt to let out old oil ; screw down the bolt when all the old oil is let out before new oil is filled in. (Fig 13) Oil drain bolt Oil filling port Fig 13 Oil Filling: Oil should be filled through filling port.
- Page 14 The filling port of the radiator （3） Cooling liquid Cooling system of the engine must be filled with adequate cooling liquid. The freezing point of the cooling liquid should be 9°F lower than the freezing point of the applied area. Auxiliary tank After 5-minute running of the engine, stop it and wait for 15 minutes before you inspect the cooling...
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Page 15: Periodical Maintenance
3.2 PERIODICAL MAINTENANCE The maintenance intervals in the following table are based on average riding conditions. Unusual condition requires more frequent service. Time Initial service Monthly Quarterly Yearly of service (First week) Items Tyre pressure/wear Brake performance Tightness of fasteners Air cleaner (C or R)/200miles Carburetor... - Page 16 Oil filter screen Chassis C, I Fuel switch/Fuel tank Battery Valve clearance of engine Control cables Cooling liquid Note: A: To adjust; C: To clean; I: To inspect, clean or replace if necessary; L: To lubricate; R: To replace. Oil gauge The following are some instructions on periodical check: 1).
- Page 17 2.) Fuel tank check Check for enough fuel in the fuel tank. The fuel tank capacity is 20L.RQ93 unleaded gasoline is recommended. Do not fill too much fuel, or the fuel may overflow and cause a fire. 3.) Tire pressure check Check if the tire pressure is normal.
- Page 18 fasteners and check if there is any weld failure, crack or loose connections. Brake master cylinder Clutch master cylinder 6.) Brake system check The brake pedal must have proper length of travel. Length of travel is the distance from brake pedal’s idle position to its working position, and it is about 15-25mm.
- Page 19 7) Maintenance guide Repair should be done by professional service center, unless the owner possesses repair expertise and a complete set of repairing tools. Stop the engine before repairing the kart. WARNING: If your kart has experienced a collision or overturn, please carefully inspect each part of the kart, such as the frame, suspension and steering device;...
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Page 20: Trouble Shooting
4. Trouble Shooting (1) Engine does not start, or suddenly stops during driving, first inspect electrical circuit status，then check for enough fuel in the fuel tank, and then perform following inspections. Troubles Causes Solutions Engine suddenly stops. (1) Spark short circuit. (1) Clean or replace (2) Carbon accumulation on spark (2) Remove accumulated carbon... - Page 21 (.2) Engine difficult to start Troubles Causes Solutions Fuel fail to flow into the (1) Fuel screen clogged (1) Clean and wash carburetor. (2) Fuel pipeline clogged. (2) Clean and purge. (3) Fuel in the fuel tank exhausted. (3) Refuel. (4) Fuel valve clogged.
- Page 22 (4) CDI components have defects. (4) Replace (5) The ignition switch is damaged. (5) Replace (6) The ignition switch has bad contact. (6) Replace (7) Electrical wire is damaged. (7) Repair or replace. The cylinder (1) Too much wear on the cylinder or (1) Repair or replace.
- Page 23 （3） Abnormal sound from Engine Troubles Causes Solutions It is noisier as the rpm (1) Too much clearance between (1) Repair the cylinder or replace increases. piston and cylinder. (2) Piston ring is too loose. (3) Too much wear at the crank (2) Replace bearing (3) Replace...
- Page 24 (5) Fuel consumption is too much Troubles Causes Solving methods Fuel consuming too (1) Carburetor adjustment is not (1) Adjust the carburetor much proper (2) Fuel pipeline leakage (2) Find the repair the leakage (3) Carburetor float dose not work (3) Repair or replace (4) Brakes drag (4) Adjust until brakes move...
- Page 25 Product identification number: Please take down the frame number and engine number for reference. The frame number is stamped on right frame at the back of the kart.
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