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GoKa Sports GK800 Owner's Manual

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SERIES SPORTS AND RECREATION VEHICLE
OWNER'S MANUAL
OWNER'S MANUAL
GK
800

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Summary of Contents for GoKa Sports GK800

  • Page 1 SERIES SPORTS AND RECREATION VEHICLE OWNER’S MANUAL OWNER’S MANUAL...

  • Page 2: Table Of Contents

    CONTENT Foreword 1. The performance, technical parameters and structure of Go kart 1.1 Performance and Specifications 1.2 Parts and their locations 2.The use of Go kart 2.1 Caution and safety note 2.2 Caution signs 2.3 Instrument and control 2.4 Before riding 2.5 Basic operation 2.6 Grinding-in 2.7 Circuit diagram...

  • Page 3: Foreword

    Some pictures in this manual are sketch maps for reference. In case of any deviation from the material objects, please refer to the actual items. Copyright of this manual belongs to Shanghai GoKa Sports Motor Co., Ltd Copyright Reserved © - 1 -...

  • Page 4: The Performance, Technical Parameters And Structure Of Go Kart

    1.The performance, Technical parameter and Structure of Go kart 1.1 Performance and Specifications Tyre Tyre Tyre Tyre th th - 1 -...
  • Page 5 Tyre Tyre Tyre Tyre th th - 2 -...
  • Page 6 Tyre Tyre Tyre Tyre th th - 3 -...

  • Page 7: Parts And Their Locations

    1.2 Component location and structure Fig 2 Fig 3 - 4 -...

  • Page 8: The Use Of Go Kart

    2 The use of Go kart 2.1 Safety Note Read this owner's manual carefully and make sure you understand it completely before driving this kart. People under age of sixteen are not allowed to drive this kart. This kart is designed and manufactured for off-road use only.

  • Page 9: Caution Signs

    2.2 Caution signs Fig 4 Fig 5 - 6 -...

  • Page 10: Instrument And Control

    2.3 Instrument and control Major switches are located on the right side of the steering wheel. Hazard warning light Ignition switch Headlight (OFF) Winch out-switch Headlight (ON) Aux. Light Horn button Turn light signal Fig 8 Winch in-switch Light switch is located on the left side of steering wheel. Horn button is located on the right side of steering wheel.
  • Page 11 3) Fuel tank Fuel tank is located close to the rear carrier of the kart. Turn the lid counterclockwise to open and then refuel. The tank capacity is 20L. ( 4 ) Fuel valve Fuel valve is located under the fuel tank, and it has two positions, namely vertical (On) and level (Off). Fuel valve lever (OFF) Fuel valve lever (ON) Fig 10...
  • Page 12 Brake pedal Accelerator pedal Clutch pedal Fig 12 (6) Clutch pedal Clutch pedal is underneath the left side of steering wheel, and controlled by left foot. (7) Accelerator pedal Accelerator pedal is located to the right side of the brake pedal and controlled by right foot. (8) Gear shifting Gearbox Gear Shift leaver...
  • Page 13 (10) Gear box: 4 forward shifts +1 reverse shift (11) The seat back lock lever is underneath the seat, pull up the lever to adjust the seat, when satisfied, release the lever to lock the position.; seat location adjuster is in the inner side of the seat, pull up to adjust , when satisfied, release the lever to lock.

  • Page 14: Before Riding

    Steering side rod Fig 17 2.4 Before riding Please check all the following items before driving. Items Purpose Steering (1) Smoothly (2) No obstacle (3) No clearance Brake (1) travel length of pedal is proper (2) No slippery. Tyre (1) Proper pressure (3) No crack or cut. Fuel Keep enough fuel for intended driving distance Light...

  • Page 15: Grinding-In

    2.6 Grinding in Proper grinding-in of new kart is very important to prolong the life span of the vehicle and achieve its best performance. During the initial 10 hours of your driving, limit the driving speed to 55km/h to avoid early damage of parts due to high driving speed. 2.7 Circuit diagram - 12 -...

  • Page 16: Maintenance

    Go Kart Maintenance 3.1 Engine maintenance 1 #93 or above unleaded gasoline is recommended. Note: using unleaded gasoline can extend the life of spark plug 2 A. How to choose engine oil User should choose proper type of engine oil according to the local temperature. Please refer to Fig16. 20W - 40 10W - 40 10W - 30...
  • Page 17 C. Oil Filling: Oil should be filled through filling port. After oil filling, Let the engine run in idle for 3-5minutes and then check the Upper scale Oil level; add enough if it's inadequate Lower scale Fig 19 oil filling port Oil drain bolt Fig 20 Fig 21...
  • Page 18 Cooling liquid Cooling system of the engine must be filled with adequate cooling liquid. Cooling liquid is a mixture of water and coolant. Water and coolant should be mixed by a specific ratio(the ratio 60% water and 40% coolant in summer, water and coolant ratio 50% in winter).

  • Page 19: Periodical Maintenance

    3.2. PERIODICAL MAINTENANCE The maintenance intervals in the following table are based on average riding conditions. Unusual condition requires more frequent service. Initial service Time of service Monthly Quarterly Yearly (First week) Items Tyre pressure/wear Brake performance Tightness of fasteners Air cleaner Carburetor Spark plug...
  • Page 20 Remarks: A : To adjust; C: To clean; I: To inspect, clean or replace if necessary; L: To lubricate; R: To replace. The following are some instructions during the periodical check: 1). Engine oil check Check the oil gauge. Make sure there is enough lubricating oil; the capacity is 4.5L.
  • Page 21 voltage is below the normal condition, remove the battery to recharge 5.) Chassis check After cleaning the chassis, inspect the body, front and rear suspensions, rocker arms, rear axle and fasteners and check if there is any weld failure, crack or loose connections. Apply some weight to the front bumper and the rear carrier to check the performance of front and rear shock absorbers.

  • Page 22: Torque Of Tightening Of The Main Bolts And Nuts

    Periodically inspect the level of the brake fluid in the oil cup. When the brake fluid is below the required level, fill new DOT4 brake fluid. Always keep the brake discs and the brake pads clean. 7) Maintenance guide Repair should be done by professional service center, unless the owner has a complete set of repairing tools and maintenance manuals.

  • Page 23: Trouble Shooting

    4. Trouble Shooting (1) Engine does not start, or suddenly stops during driving, first inspect electrical circuit status and then check for enough fuel in the fuel tank, and then perform following inspection. (2) Engine difficult to start - 20 -...
  • Page 24 - 21 -...
  • Page 25 (3) Abnormal sound from Engine - 22 -...
  • Page 26 (4) Braking is bad (5) Fuel consuming is too much - 23 -...

  • Page 27: Vin Number

    Product identification number: Please take down the frame number and engine number for reference. The frame number is stamped on back of the kart. - 24 -...

  • Page 28: Sketch Of Part

    Ref. No Part No. Description Quantity Frame 015202X Switch box 0408 hand brake 030113 Brake master pump 03110 Oil cup 03206 - 25 -...
  • Page 29 Ref. No Part No. Description Quantity 030203 Clutch pump 0404 Head light 0403 Rear turn light 0403 Front turn light 0411 Winch - 26 -...
  • Page 30 Ref. No Part No. Description Quantity 0405 Rear light 015205X Bumper 0402 Battery 015213 Radiator cover 1104 Front metal floor 1109 Rear metal floor - 27 -...
  • Page 31 Ref. No Part No. Description Quantity 0803 Ignition switch 0410 Foot rest 015203X Rear brake hose 030107 Throttling line 030302 Front brake hose 030104 Hand brake line 03011302 Clutch pipe 03000008 1Set - 28 -...
  • Page 32 Ref. No Part No. Description Quantity 0802 Gear shift lever 0401 Horn 0412 Electric cable - 29 -...
  • Page 33 Ref. No Part No. Description Quantity Steering wheel 0702 Steering shaft 0701 Steering universal joint 0704 Steering box 0703 - 30 -...
  • Page 34 Ref. No Part No. Description Quantity Clutch pedal 030201 Brake pedal 030101 Gas pedal 030301 - 31 -...
  • Page 35 Ref. No Part No. Description Quantity Head light 0406 Frame (cross member) 01520103X Frame (right main) 01520102X Frame (left main) 01520101X - 32 -...
  • Page 36 Ref. No Part No. Description Quantity Front upper suspension arm 0501 Front absorber 0604 Front lower suspension 0502 - 33 -...
  • Page 37 Ref. No Part No. Description Quantity Front brake disc 030109 Front hub 0506 Front tyre 0505 (Right/left) Steering axle 0503X/0504X 1Set Front brake pump 030102/030103 1Set Front hub nut 900049 - 34 -...
  • Page 38 Ref. No Part No. Description Quantity 0603 Rear tyre 030105/030106 (Right/left) Lower brake pump 1Set 0605 Rear hub 900049 Brake hub nut 030112 Brake disk disc - 35 -...
  • Page 39 Ref. No Part No. Description Quantity 0602X/0601X (Right/left) Control arm 1Set 0604 Rear shock absorber - 36 -...
  • Page 40 Ref. No Part No. Description Quantity 025206 Fuel tank 0901 seat - 37 -...
  • Page 41 Ref. No Part No. Description Quantity Carrier 015204 Radiator 025205 Four-point safety belt 0902 - 38 -...
  • Page 42 Ref. No Part No. Description Quantity Gear shift rod 0801X Engine retainer 025203 Rear engine support 025202 Front engine support 025201 - 39 -...
  • Page 43 016t Ref. No Part No. Description Quantity 025207 Air filter case 025204 Exhaust pipe 0606 Drive axle - 40 -...
  • Page 44 017 (CARBURETOR ENGINE) (CARBURETOR ENGINE) Ref. No Part No. Description Quantity 025208-1 Starter 025208-2 Distributor block 025208-3 Belt 025208-4 Carburetor 025208-5 Generator 025208-6 Ignition coil - 40 -...
  • Page 45 018 (ELECTRICAL FUEL INJECTION ENGINE) (ELECTRICAL FUEL INJECTION ENGINE) Ref. No Part No. Description Quantity 025209-1 Distributor block 025209-2 Belt 025209-3 Ignition coil 025209-4 Starter 025209-5 Generator...

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