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PANTHERA MOTORSPORTS
PANTHERA CR500 E-START Installation guide
List of Panthera parts you need
1- Panthera starter electric motor
2- CRF450x 110W Stator
3- CRF450x backward adapted flywheel
4- High strength flywheel adapter
5- One way clutch
6- Main starter gear
7- Needle bearing
8- Bolting nut and bearing holder
9- Panthera starter cover and cap
10- Sealed ball bearing
11- Crown starter gear
12- Intermediate gear
13- Sprocket guard and motor mounting
14- Starter relay
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Table of Contents
Related Manuals for panthera CR500
Summary of Contents for panthera CR500
- Page 1 PANTHERA MOTORSPORTS PANTHERA CR500 E-START Installation guide List of Panthera parts you need 1- Panthera starter electric motor 2- CRF450x 110W Stator 3- CRF450x backward adapted flywheel 4- High strength flywheel adapter 5- One way clutch 6- Main starter gear...
- Page 2 PANTHERA MOTORSPORTS PANTHERA CR500 E-START Installation guide Hardwares Botton socket head cap screw Socket head cap screw Flat socket head cap screw...
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Page 3: Installation
The starter unit will require to run oil in the flywheel compartment. To do so, you will have to block the CR500 flywheel vent hole. Use silicone or any other sealing compound that has oil sealing capability. Figure 1 Vent sealing As you receive your unit, the new CRF450X stator will be already bolted, loctited and troque to its backplate. - Page 4 PANTHERA MOTORSPORTS PANTHERA CR500 E-START Installation guide Place the rubber boot into its proper location in the case opening. Place the cable back to ensure they won’t touch the flywheel. Zip tie the pick up cable and the stator cable together and place them as deep as possible.
- Page 5 PANTHERA MOTORSPORTS PANTHERA CR500 E-START Installation guide The flywheel trigger bump will tend to touch the rubber boot. You will have to shave the rubber slightly with a blade. Figure 4 Rubber boot shaving Sprocket guard The billet sprocket guard supplied with the kit is necessary as it holds the electric motor in place.
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Page 6: Electrical Connection
PANTHERA MOTORSPORTS PANTHERA CR500 E-START Installation guide !!! IMPORTANT !!! First start up should always be done by foot, with the gears out of the unit. Firing a new ignition system should always be tried without e-start first. Wrong wiring can end up with backfiring and risk damaging the starter gears. - Page 7 PANTHERA MOTORSPORTS PANTHERA CR500 E-START Installation guide Wiring diagram...
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Page 8: Security Concerns
Use the proper tools for every operation and always wear the proper personal protective equipment (glass, gloves, etc.) The parts sold by Panthera Motorsports are often machined parts and are at risk of having sharp edges. Always handle with care. -
Page 9: Returns And Exchanges
PANTHERA MOTORSPORTS PANTHERA CR500 E-START Installation guide Returns and Exchanges General: All returns must be postmarked no later than 10 days from the original customer shipment date. Returns and exchanges must be in new condition and must include all instructions and original packing material. -
Page 10: Warranty Items
Panthera Motorsports before product is returned. Returns must be sent back to Panthera Motorsports freight prepaid. Proof of purchase, such as a copy of the original invoice, must accompany all warranty claims. Warranties will be honored to the direct...