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WARNING: Do Not Operate Before Reading Manual
Mechanical Vacuum Boosters
OPERATOR'S MANUAL
Models
150
540
240
720
400
850
Mechanical Splash Lube
Slinger Splash Lube
C-Flange
All rights reserved. Product information and specifications subject to change.
Tuthill Vacuum & Blower Systems
1200
2700
1600
2000
Copyright © 2020 Tuthill Vacuum & Blower Systems
|
tuthillvacuumblower.com
Original Instructions
M-D Pneumatics™
Mechanical Vacuum Boosters
Manual 2003 Rev D p/n 2003
|
800.825.6937
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Table of Contents
Troubleshooting
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Summary of Contents for Tuthill 150
- Page 1 OPERATOR’S MANUAL Models 1200 2700 1600 2000 Mechanical Splash Lube Slinger Splash Lube C-Flange Copyright © 2020 Tuthill Vacuum & Blower Systems All rights reserved. Product information and specifications subject to change. Tuthill Vacuum & Blower Systems tuthillvacuumblower.com 800.825.6937 Original Instructions...
- Page 2 No part of this publication may be reproduced or used in any form by any means - graphic, electronic or mechanical, including photocopying, recording, taping or information storage and retrieval systems - without the written permission of Tuthill Vacuum & Blower Systems. Copyright © 2020 Tuthill Vacuum & Blower Systems...
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Page 3: Table Of Contents
Table of Contents Introduction .................. 1 Applicable Documentation ..............1 Scope of Manual ................... 1 Conventions and Data Plate ............2 Graphic Conventions Used in this Manual ..........2 Data Plate ....................3 Lifting .................... 5 Description ................... 6 Flow by Direction................... 7 Specifications .................. - Page 4 Table of Contents Piping Connections ................16 Hazards Associated With Hazardous Process Fluids ....17 Blockage or Restriction ............17 Water-Cooling Instructions ..............17 Cooling Water Connections............18 Cooling Water Specifications .............. 18 Motor Drives ..................18 Direct Coupled ................. 18 V-Belts ..................
- Page 5 Models 150 to 400 – Cutaway View ............ 44 Models 150 to 400 – Dimensions ............45 Models 150 to 400 – C-flange – Cutaway View ........46 Models 150 to 400 – C-flange – Dimensions ........47 Models 540 to 720 – Cutaway View ............ 48 Models 540 to 720–...
- Page 6 Table of Contents Manual 2003 Rev D p/n 2003...
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Page 7: Introduction
The scope of this manual and the Declaration of service. Tuthill urges you to take time to read Incorporation includes the bare shaft booster. and follow every step of these instructions when installing and maintaining your booster. -
Page 8: Conventions And Data Plate
CONVENTIONS AND DATA PLATE GRAPHIC CONVENTIONS USED IN THIS MANUAL Indicates a situation that can cause damage to the engine, personal property, and/or This manual is the result of a risk assessment the environment or cause the equipment to according to the applicable documents referenced operate improperly. -
Page 9: Data Plate
Conventions and Data Plate DATA PLATE MAWP YEAR Tuthill Vacuum & Blower Systems MAX RPM 4840 West Kearney Street Springfield, Missouri USA 65803 READ INSTRUCTION MANUAL BEFORE OPERATION OR BODILY HARM MAY RESULT WARNING WARNING CAUTION CAUTION Do not operate without... - Page 10 Conventions and Data Plate MODEL NUMBER: The specific model of the booster SERIAL NUMBER: Unique to each booster YEAR: Year of manufacture RPM: The maximum RPM at which the booster can be operated Manual 2003 Rev D p/n 2003...
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Page 11: Lifting
LIFTING WARNING The booster must be handled using an appropriate device such as a fork truck or appropriate lifting device. See Table 4-1 on page 8 for approximate weights. Care should be taken to assure booster does not over-turn during handling and installation. -
Page 12: Description
This will increase the power load on the drive system, Tuthill Vacuum & Blower Systems models 150 which will increase operating temperatures, and to 400, 540 to 720, and 850 to 2700 mechanical can overload and/or seriously damage the booster. -
Page 13: Flow By Direction
Description INLET INLET INLET DISCHARGE DISCHARGE DISCHARGE Figure 4-1 – General Operation Principle FLOW BY DIRECTION WARNING Refer to diagrams in this manual for proper rotation and orientation in inlet and discharge. VERTICAL FLOW HORIZONTAL FLOW INTAKE DISCHARGE INTAKE DISCHARGE DISCHARGE INTAKE DISCHARGE... -
Page 14: Specifications
1 qt (0.95 L) 3,600 300 lb 280 lb 4 in. (100 mm) (136 kg) (127 kg) 450 lb 430 lb 6 in. (150 mm) (204 kg) (195 kg) 520 lb 490 lb 1200 6 in. (150 mm) (236 kg) (222 kg) - Page 15 Contact your the vacuum booster. NPT connections are provided Tuthill Vacuum & Blower Systems sales at each of the inlet and discharge ports for this representative for specific information.
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Page 16: Installation
INSTALLATION GENERAL WARNING Customers are warned to provide adequate protection, warning and safety equipment DANGER necessary to protect personnel against hazards in the installation and operation of this equipment The booster is not intended to be used with in the system or facility. explosive products or in explosive environments. -
Page 17: Booster Air Intake
Do not remove protective covers and plugs until the connections are complete. Mount the booster Boosters from Tuthill Vacuum & Blower Systems on a flat, level surface. Use a baseplate that is are internally and externally treated after factory rigid, solidly supported, and structurally sound. -
Page 18: Foundation
Installation If it is necessary to take air from a remote source, Soft Foot such as in a vacuum application, make sure diameter of the piping is at least equal to the Soft foot is a condition in which one of the booster diameter of the booster inlet. -
Page 19: Safety
Installation SAFETY DANGER Tuthill Vacuum & Blower Systems recommends Assure that properly sized vacuum breaks/relief the use of relief valves to protect against excessive valves are used on the inlet side of the booster. pressure or vacuum conditions. Test these valves... -
Page 20: Lubrication
Installation LUBRICATION Assure oil is compatible with copper/yellow Every booster from Tuthill Vacuum & Blower metals (if equipped with cooling coils). Systems is factory-tested, oil-drained, and shipped dry to its installation point. Fill both independent oil reservoirs to the proper level before operation. Oil reservoirs are under the vacuum. - Page 21 HORIZONTAL FLOW VACUUM & BLOWER CONFIDENTIAL AND IS THE PROPERTY OF THE .XX 0.25 SYSTEMS TUTHILL CORPORATION. THE INFORMATION SHALL NOT BE USED OR DISCLOSED BY THE BREAK ALL SHARP EDGES, CORNERS, RECIPIENT FOR ANY OTHER PURPOSE DEBURR AND CLEAN TITLE WHATSOEVER.
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Page 22: Frequently Asked Questions Regarding Lubrication
Installation Frequently Asked Questions Regarding Hazards Associated With Breakdown Lubrication or Ignition of Lubrication What is the functional detriment if the “wrong DANGER oil” is used? The lubricant is selected based on bearing There is a risk associated with the speed, gear speed, and operating temperature. -
Page 23: Hazards Associated With Hazardous Process Fluids
Installation of drive gear end. The drain line will be connected WATER-COOLING INSTRUCTIONS on the bottom of the non-drive end reservoir (see Figure 5-2 for connection locations). Take care to not overtighten or loosen the bushing for the CAUTION cooling coil connection. Make sure the bushing is held in place as additional fitting and plumbing is If the unit is to be located outside or in a building performed. -
Page 24: Cooling Water Connections
Generally a water flow of 1/2 to 1 GPM (1.9 – 3.8 L/min) is sufficient to maintain oil temperatures Insufficient tensioning is often indicated by slipping below 150°F (65°C). (squealing) at start-up. Do not use belt dressing on V-belts. Keep sheaves and V-belts free of oil and grease. -
Page 25: V-Belts
Installation A tight or driving fit will force the drive shaft out of its normal position and cause internal damage. A loose fit will result in shaft damage or breaking. Make sure the motor sheave fits correctly and is properly aligned with the booster sheave. Too Tight Adjust motor position on its sliding base so that belt Too Tight... -
Page 26: V-Belt Troubleshooting
Installation V-Belt Troubleshooting PROBLEM POSSIBLE CAUSES SOLUTION Belts slip (sidewalls Not enough tension Replace belts; apply proper tension. glazed) Shock load Apply proper tension. Drive squeals Not enough arc of contact Increase center distance. Heavy starting load Increase belt tension. Replace set of belts and install Broken cord caused by prying on sheave correctly. -
Page 27: Motor And Electrical Connections
Installation MOTOR AND ELECTRICAL CONNECTIONS WARNING The motor and connections shall be protected to assure that product and environmental condensation does not come in contact with the electrical connections. It is the responsibility of the installer to assure that the motor is in compliance with the latest edition of IEC 60204-1 and all electrical connections are performed per IEC 60204-1, this includes overcurrent protection. -
Page 28: Operation
OPERATION GENERAL Before starting the booster for the first time under power, recheck the installation thoroughly to reduce the likelihood of difficulties. Use the following checklist as a guide, but also consider any other special conditions in your installation. DANGER 1. -
Page 29: Start-Up Checklist
START-UP CHECKLIST Assuming all tests are satisfactory, the booster will now be ready for continuous full load operation. Tuthill recommends that these start-up procedures During the first several days, check periodically to be followed in sequence and checked off (... -
Page 30: Starting
Operation STARTING WARNING Check the oil for proper level at both ends of the If rated vacuum or pressure levels are exceeded, booster. Add or drain oil as necessary to bring process fluids will migrate to other parts of the the oil to the correct level. -
Page 31: Recommended Shutdown Procedure To Minimize Risk Of Freezing Or Corrosion
Operation RECOMMENDED SHUTDOWN 3. For extended shutdown, inject a small amount of a light lubricating oil such as 3-in-One® or a PROCEDURE TO MINIMIZE RISK OF spray lubricant such as WD-40® into the inlet of the booster just before shutdown. (3-in- FREEZING OR CORROSION One and WD-40 are registered trademarks of WD-40 Company.) The lubricant will provide... -
Page 32: Maintenance
MAINTENANCE GENERAL CAUTION Regular inspection of the vacuum booster and During routine maintenance, inspect and assure its installation, along with complete checks on that guards are in place and secure. operating conditions, will pay dividends in added life and usefulness. Also, service the drive per manufacturer’s instructions and lubricate the coupling or check belt drive tension. -
Page 33: Regular Maintenance
Personnel should have a good background of mechanical experience and be thoroughly familiar with the procedures outlined in this manual. For major repairs not covered in this manual, contact the nearest Tuthill Vacuum & Blower Systems service representative. Manual 2003 Rev D p/n 2003... -
Page 34: Factory Service And Repair
FACTORY SERVICE AND REPAIR 4. Apply a rust-preventative grease to the drive shaft. With proper care, Tuthill Vacuum & Blower 5. Spray all exposed surfaces, including the inlet Systems boosters will give years of reliable service. and discharge flanges, with rust preventative. -
Page 35: Troubleshooting
TROUBLESHOOTING Although Tuthill Vacuum & Blower Systems boosters are well designed and manufactured, problems may occur due to normal wear and the need for readjustment. The following chart lists symptoms that may occur along with probable causes and remedies. SYMPTOM... - Page 36 Troubleshooting SYMPTOM PROBABLE CAUSE REMEDIES Too much or too little Check oil level. See Lubrication on page 14. oil in gear reservoir Too low operating Increase booster speed within limits. speed Clogged filter or Remove cause of obstruction. Excessive silencer booster Excessive pressure temperature...
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Page 37: Assembly Clearances
ASSEMBLY CLEARANCES MODEL GEAR END FREE END INTERLOBE TIP-DOWEL TIP-PORT 0.003 – 0.005 in. 0.006 – 0.010 in. 0.003 – 0.007 in. 0.006 – 0.010 in. (0.08 – 0.13 mm) (0.15 – 0.25 mm) (0.08 – 0.18 mm) (0.15 – 0.25 mm) 0.003 –... -
Page 38: Torque Chart
TORQUE CHART Data shown represents “wet” torque values. PART DESCRIPTION TORQUE 3 ft-lb CAP SCREW 10-32UNF (4 N-m) 6 ft-lb CAP SCREW 1/4"-20UNC GR5 (8 N-m) 13 ft-lb CAP SCREW 5/16"-18UNC GR5 (18 N-m) 23 ft-lb CAP SCREW 3/8"-16UNC GR5 (31 N-m) 57 ft-lb CAP SCREW 1/2"-13UNC GR5... -
Page 39: Recommended Lubricants
RECOMMENDED LUBRICANTS RECOMMENDED LUBRICANTS FOR Tuthill offers oils that are suitable for a wide range of operating temperatures that are based on TUTHILL BLOWER AND VACUUM model, operating speed and discharge temperature of the product. BOOSTERS Tuthill positive displacement blowers and vacuum... - Page 40 Recommended Lubricants MD BLOWER & BOOSTER LUBRICANTS SPECIFICATIONS: PRODUCTS MD ONE MD PLUS MD MAX MD FG VISCOSITY INDEX @40°C, CST 99.1 231.7 340.9 99.3 @100°C, CST 14.4 27.6 37.2 13.9 FLASH POINT 510 (266) 480 (249) 491 (255) 515 (268) °F (°C) POUR POINT - 44 (-43)
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Page 41: Parts List
Parts List PARTS LIST Parts List for Model 150 to 400 Series – Mechanical Splash Lube PART DESCRIPTION Item No. PART DESCRIPTION Item No. WASHER DUST ROTOR LOCKNUT HOUSING PLUG, PIPE, 1/4 HEX, STEEL ENDPLATE (see TB51,53) COIL,COOLING- COPPER COVER D.E. - Page 42 Parts List Parts List for Model 150 to 400 Series – Slinger Splash Lube ITEM ITEM PART DESCRIPTION PART DESCRIPTION PLUG, PIPE, 1/4 HEX, STEEL ROTOR COIL,COOLING- COPPER HOUSING O-RING, FKM ENDPLATE O-RING, VITON A COVER D.E. BUSH,COOLING COIL,BRASS COVER F.E.
- Page 43 Parts List Parts List for Model 150 to 400 Series – C-flange ITEM ITEM PART DESCRIPTION PART DESCRIPTION PLUG, PIPE, 1/8 SQUARE, ROTOR STEEL HOUSING PLUG, PIPE, 3/8 SQUARE, ENDPLATE (see TB51,53) STEEL C-FLANGE COVER DE BEARING SPACER COVER F.E.
- Page 44 Parts List Parts List for Model 540 to 720 Series – Mechanical Splash Lube ITEM ITEM PART DESCRIPTION PART DESCRIPTION LOCKNUT ROTOR PLUG, PIPE, 1/4 HEX, STEEL HOUSING SHIM, .010 THICK ENDPLATE COOLING COIL, BRASS / COVER D.E. COPPER COVER F.E. O-RING, VITON A GEAR ASSEMBLY O-RING, VITON A...
- Page 45 Parts List Parts List for Model 540 to 720 Series – Slinger Splash Lube ITEM ITEM PART DESCRIPTION PART DESCRIPTION LOCKNUT ROTOR PLUG, PIPE, 1/4 HEX, STEEL HOUSING SHIM, .010 THICK ENDPLAT SCREW, CAP, SOCKET HEAD, COVER D.E 1/4-20 COVER F.E. COOLING COIL, BRASS / GEAR ASSEMBLY COPPER...
- Page 46 Parts List Parts List for Model 540 to 720 Series – C-flange ITEM ITEM PART DESCRIPTION PART DESCRIPTION COOLING COIL, BRASS / ROTOR COPPER HOUSING O-RING, VITON A ENDPLATE O-RING, VITON A C-FLANGE COVER DE BUSH, MANIFOLD, BRASS COVER F.E. PLUG, PIPE, 1/8 SQUARE, GEAR ASSEMBLY STEEL...
- Page 47 Parts List Parts List for Model 850 to 2700 Series – Mechanical Splash Lube ITEM ITEM PART DESCRIPTION PART DESCRIPTION O-RING, VITON A ROTOR SEAL,MECH HOUSING SPACER ENDPLT (see TB51,53) WASHER DUST COVER D.E. LOCKNUT, DRIVE SHAFT, N-08 COVER F.E. W/NYLON GEAR ASSEMBLY PLUG, PIPE, 1/4 HEX, STEEL...
- Page 48 Parts List Parts List for Model 850 to 2700 Series – Slinger Splash Lube ITEM ITEM PART DESCRIPTION PART DESCRIPTION SPACER ROTOR SLINGER, SEAL STATOR HOUSING WASHER DUST ENDPLATE LOCKNUT, DRIVE SHAFT, N-08 COVER D.E. W/NYLON COVER F.E. PLUG, PIPE, 1/4 HEX, STEEL GEAR ASSEMBLY SHIM, TIMING BEARING, BALL, 2 ROW...
- Page 49 Parts List Parts List for Model 850 to 2700 Series – C-Flange ITEM ITEM PART DESCRIPTION PART DESCRIPTION COOLING COILS, COPPER ROTOR O-RING, VITON A HOUSING O-RING, VITON A ENDPLT (see TB51,53) BUSH, MANIFOLD, BRASS C-FLANGE COVER DE BEARING SPACER COVER F.E.
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Page 50: Assembly Drawings
Assembly Drawings ASSEMBLY DRAWINGS Models 150 to 400 – Cutaway View Left Side Double Envelope – Right Side Slinger Seal DETAIL B SCALE 1.5 : 1 SECTION C-C SCALE 1 : 1.5 LH DRIVE DETAIL B SCALE 1.5 : 1... -
Page 51: Models 150 To 400 - Dimensions
DESCRIPTION Assembly Drawings Models 150 to 400 – Dimensions 10.71 1.63 5.49 2.74 1.1019±.0005 5.50 9.23 3.81 3.75 7.50 150 TO 400 DIMENSIONS MODEL NOTICE OF CONFIDENTIAL INFORMATION UNLESS OTHERWISE SPECIFIED US CUSTOMARY IN INFORMATION CONTAINED HEREIN IS CONFIDENTIAL AND IS THE PROPERTY OF THE 18.66 in. -
Page 52: Models 150 To 400 - C-Flange - Cutaway View
Assembly Drawings Models 150 to 400 – C-flange – Cutaway View Left Side Double Envelope – Right Side Slinger Seal Manual 2003 Rev D p/n 2003... -
Page 53: Models 150 To 400 - C-Flange - Dimensions
See Sheet 1 DESCRIPTION DATE See Sheet 1 Assembly Drawings Models 150 to 400 – C-flange – Dimensions 11.90 1.63 5.49 11.90 1.63 5.49 3.30 3.30 5.50 5.50 .8656±.0005 .8656±.0005 1.94 1.94 3.75 7.50 3.75 8.20 7.50 8.20 150 TO 400 DIMENSIONS... -
Page 54: Models 540 To 720 - Cutaway View
Assembly Drawings Models 540 to 720 – Cutaway View Left Side Double Envelope – Right Side Slinger Seal DETAIL B SCALE 1 : 1 SECTION C-C SCALE 1 : 2 LH DRIVE DETAIL B SCALE 1 : 1 Manual 2003 Rev D p/n 2003... -
Page 55: Models 540 To 720- Dimensions
NOTICE OF CONFIDENTIAL INFORMATION US CUSTOMARY IN INFORMATION CONTAINED HEREIN IS CONFIDENTIAL AND IS THE PROPERTY OF THE .XX 0.25 TUTHILL CORPORATION. THE INFORMATION MODEL BREAK ALL SHARP EDGES, CORNERS, SHALL NOT BE USED OR DISCLOSED BY THE DEBURR AND CLEAN... -
Page 56: Models 540 To 720 - C-Flange - Cutaway View
Assembly Drawings Models 540 to 720 – C-flange – Cutaway View Left Side Double Envelope – Right Side Slinger Seal Manual 2003 Rev D p/n 2003... -
Page 57: Models 540 To 720 - C-Flange - Dimensions
INFORMATION CONTAINED HEREIN IS US CUSTOMARY IN CONFIDENTIAL AND IS THE PROPERTY OF THE .XX 0.25 TUTHILL CORPORATION. THE INFORMATION SHALL NOT BE USED OR DISCLOSED BY THE BREAK ALL SHARP EDGES, CORNERS, RECIPIENT FOR ANY OTHER PURPOSE DEBURR AND CLEAN TITLE WHATSOEVER. -
Page 58: Models 850 To 2700 - Cutaway View
Assembly Drawings Models 850 to 2700 – Cutaway View Left Side Double Envelope – Right Side Slinger Seal DETAIL B SECTION C-C SCALE 1 : 3 DETAIL B Manual 2003 Rev D p/n 2003... -
Page 59: Models 850 To 2700 - Dimensions
279.40 11.000 Assembly Drawings 22.5° 22.23 0.875 THRU EQUALLY SPACED Models 850 to 2700 – Dimensions 241.30[9.500] B.C. DN 150 PN 10 FLANGE 435.66 17.152 218.81 8.615 70.00 2.756 37.988 1.4956 266.70 10.500 12.70 .500 319.46 368.30 12.577 14.500 UNLESS OTHERWISE SPECIFIED... -
Page 60: Models 850 To 2700 - C-Flange - Cutaway View
Assembly Drawings Models 850 to 2700 – C-flange – Cutaway View Left Side Double Envelope – Right Side Slinger Seal DETAIL C SECTION B-B SCALE 1 : 4 DETAIL C Manual 2003 Rev D p/n 2003... -
Page 61: Models 850 To 2700 - C-Flange - Dimensions
29.23 in. 14.14 in. 11.69 in. 10.50 in. 6"FLG 10.00 in. 20.50 in. (742 mm) (359 mm) (297 mm) (267 mm) 150 DN (254 mm) (521 mm) 32.73 in. 15.89 in. 13.69 in. 14.00 in. 6"FLG 10.00 in. 20.50 in. 1200... -
Page 62: Warranty - Blower Products
WARRANTY – BLOWER PRODUCTS Subject to the terms and conditions hereinafter set forth and set forth in General Terms of Sale, Tuthill Vacuum & Blower Systems (the Seller) warrants products and parts of its manufacture, when shipped, and its work (including installation and start-up) when performed, will be of good quality and will be free from defects in material and workmanship. -
Page 63: Operating Data Form / Product Registration
NOTES: IMPORTANT All blowers manufactured by Tuthill Vacuum & Blower Systems are date coded at time of shipment. In order to assure you of the full benefits of the product warranty, please complete, tear out and return the product registration card, or register online at tuthillvacuumblower.com. - Page 64 TUTHILL CORPORATION 4840 West Kearney Street Springfield, Missouri USA 65803-8702 O 417.865.8715 800.825.6937 F 417.865.2950 Manual 2003 Rev D p/n 2003 tuthillvacuumblower.com 11/20 Copyright © 2020 Tuthill Vacuum & Blower Systems All rights reserved. Product information and specifications subject to change.
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