M-system MSP4 Instruction Manual

M-system MSP4 Instruction Manual

Mini-top electronic actuator (linear type)
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INSTRUCTION MANUAL
MINI-TOP ELECTRONIC ACTUATOR
BEFORE USE ....
Thank you for choosing M-System. Before use, please check
contents of the package you received as outlined below.
If you have any problems or questions with the product,
please contact M-System's Sales Office or representatives.
■ PACKAGE INCLUDES:
Mini-Top actuator unit........................................................(1)
2.5 mm Hexagon key wrench .............................................(1)
(For models with manual operation function; option /S)
The Mini-Top is not provided with a yoke or other compo-
nents required for mounting the unit to a valve. They are to
be provided by the user.
■ MODEL NO.
Confirm Model No. marking on the product to be exactly
what you ordered.
POINTS OF CAUTION
■ CONFORMITY WITH EU DIRECTIVES
• This equipment is suitable for Pollution Degree 2 and
Measurement Category II (Full-open/-closed signal, tran-
sient voltage 1500V). Reinforced insulation (Full-open/-
closed signal to other, power or metallic housing: 125V) is
maintained. Prior to installation, check that the insula-
tion class of this unit satisfies the system requirements.
• Altitude up to 2000 meters.
• The equipment must be installed such that appropriate
clearance and creepage distances are maintained to con-
form to CE requirements. Failure to observe these re-
quirements may invalidate the CE conformance.
• Install lightning surge protectors for those wires connect-
ed to remote location. Refer to "LIGHTNING SURGE
PROTECTION" section below.
■ POWER INPUT RATING & OPERATIONAL RANGE
• Locate the power input rating marked on the product and
confirm its operational range as indicated below:
100 – 120V AC rating: 90 – 132V, 47 – 66 Hz, approx. 25VA
200 – 240V AC rating: 180 – 264V, 47 – 66 Hz, approx. 25VA
24V AC rating: 24V AC±10%, 47 – 66 Hz, approx. 25VA (MSP6)
24V DC: 24V rating ±10%, approx. 0.6A
• Built-in power fuse: 250V/1A rating; time delay.
• A rush current 1.5 times as high as the above ratings can
flow at startup.
■ GENERAL PRECAUTIONS
• Remove the power supply to the actuator before wiring.
(linear type)
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp
MSP4/MSP5/MSP6
MODEL
■ INSTALLATION
• Indoor, or outdoor where the MSP is NOT exposed to di-
rect sunlight
• Ambient temperature: -5 to +55°C (23 to 131°F)
• Operating humidity 30 to 85% RH (non-condensing)
• Vibration: 2 G (19.6 m/s
) max.
2
• Install the MSP where it can be reached for maintenance
and inspection. Be sure to allow at least 15 cm (6 inches)
clearance above the cover.
■ OUTDOOR USE
• When installing the MSP outdoor or where it is exposed
to rain or water drops, be sure to fasten the cable connec-
tor tightly and give some slack to the cable.
• Do not mount the MSP in such a direction that the output
stem or cable connector faces upward.
Cable Connector
■ ELECTRICAL CONNECTION
• If the unit is a DC-powered model, power supply and sig-
nal lines are not isolated. Use an isolator, if needed.
• When wiring the unit using a cable longer than the
standard 1-meter cable equipped to the non-terminal box
model, use shielded cables for signal line, or install signal
cables in a separate duct/pipe from power supply cables.
■ LIGHTNING SURGE PROTECTION
• In order to protect the unit from lightning surges enter-
ing through cables, use of appropriate lightning surge
protectors are recommended. For 24V DC power supply
line, choose a surge protector with its maximum surge
voltage 40V or less between lines.
Recommended M-System model: MDP-D24.
■ PID CONTROLLER
• Choose PID parameters carefully so that the MV remains
as stable as possible. Unstable control shortens the life of
actuator and valve.
■ O-RING, PACKING
• When replacing the actuator cover after adjustments,
check that the O-ring is securely placed in the groove.
• When replacing the terminal box cover, check that the
packing is properly applied.
DO NOT Pull Tightly
EM-4854 Rev.15 P. 1 / 8

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Summary of Contents for M-system MSP4

  • Page 1 • Indoor, or outdoor where the MSP is NOT exposed to di- rect sunlight Thank you for choosing M-System. Before use, please check contents of the package you received as outlined below. • Ambient temperature: -5 to +55°C (23 to 131°F) If you have any problems or questions with the product, •...
  • Page 2: Protective Functions

    MSP4 / MSP5 / MSP6 ■ YOKE DESIGN PROTECTIVE FUNCTIONS • When a foreign object is caught in the valve, a thrust 4 times greater than the maximum rating could be gener- ■ OVERLOAD (LOCK) PROTECTION ated. Leave enough strength for mechanical components The MSP is equipped with a protection circuit against over- such as the yoke and the valve stem.
  • Page 3: Component Identification

    Screw Output Stem Seal Spring Figure 1. MSP4 & MSP5 Component Identification Output Stem Figure 2-1. MSP6 Component Identification Note: Construction of the MSP4 is partly different from the above figure. Insulation Sheet PWR INP ALM ZERO SPAN DZ Fuse Connector Figure 2-2.
  • Page 4 MSP4 / MSP5 / MSP6 OUTPUT STEM POSITION ADJUSTABILITY MANUAL OPERATION FUNCTION (for MSP4 & MSP5 with AC power supply) The control PCB compares and amplifies input signal (set- point) and position feedback signal from the potentiometer, 1) Be sure to turn OFF the power voltage.
  • Page 5: Installation

    For applying a sealing pressure, refer to Table 4 and screw it until the opening equals the contraction (e.g. 0.5 Bolts (M5) mm for MSP4-x3) that corresponds to the sealing pres- Position Indicator sure. Yoke 5) Fix the both stems with a lock nut.
  • Page 6: Adjustment Procedure

    Adjust Deadband in such a case. Table 3. Operations at Abnormally Low Input OPERATION SW1-1 SW1-2 *2. MSP4 is not provided with a sealing spring for the direc- Stop – * tion in which the output stem goes up. Go down/Extend Go up/Retract *1.
  • Page 7: Maintenance

    Check that the Lock nut is not loose. Re-tighten the Lock nut if loose and calibrate the unit. For repair or parts replacement, contact M-System or representatives. ■ LUBRICATION There is no need of oiling the MSP in normal operating conditions.
  • Page 8: Troubleshooting

    Stem slows down in the middle of in the valve. stroke * The input LED status does not matter. For repair or parts replacement, consult M-System or representatives. LIGHTNING SURGE PROTECTION M-System offers a series of lightning surge protec- tors for protection against induced lightning surges.

This manual is also suitable for:

Msp5Msp6

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