YAMADA SGR-110A5 Original Instructions Manual

YAMADA SGR-110A5 Original Instructions Manual

Oil lubricator

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Doc. No.
OSA 012U-02
INSTRUCTION
OIL LUBRICATOR
SGR- 110A5 MODEL No.880635
WARNING
Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, please
keep it at hand any time for your quick reference.

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Summary of Contents for YAMADA SGR-110A5

  • Page 1 Doc. No. OSA 012U-02 INSTRUCTION OIL LUBRICATOR SGR- 110A5 MODEL No.880635 WARNING Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, please keep it at hand any time for your quick reference.
  • Page 3: For Safe Operation

    - Preface Thank you for purchasing a Yamada Pump. This machine is a portable type oil lubricator to supply lubricant to machines and vehicles. The machine is provided with a 110 type air-powered pump on a large cabinet with a capacity of 50L, which is most suitable to supply a large volume of oil at a time.
  • Page 4 CAUTION - The maximum supply air pressure of this machine is 0.7 MPa. Using the machine with a supply air pressure exceeding this limit will lead to death or bodily injury or physical damage due to machine breakage. Be sure to adjust the supply air pressure below 0.7 MPa. - After the end of daily work, at night, and on holidays, namely, when the machine is not used for a long time, be sure to shut off the supply air and open the discharge port valve to bleed the internal pressure of the pump and hose.
  • Page 5: Table Of Contents

    6.1 Disassembling the Air Motor and the Lower Pump .............. 6.2 Disassembling and Inspecting the Lower Pump ..............6.3 Disassembling the air motor ....................Parts Disassembly Drawing and Parts List 7.1 SGR-110A5 (880635) ......................7.2 PD-110A5 Pump Assy (851755) ..................7.3 Grip Meter Assy (801428) ....................Specification 8.1 Specification ........................
  • Page 6: Names Of Parts

    2. Principles of Operation The Yamada Air-powered Pump is a reciprocating type that is driven by compressed air. The pump consists of an air motor to drive the pump and a lower pump to draw up the material as shown in the figure at right.
  • Page 7: Preparations Before Operation

    3. Preparations before Operation 3.1 Setting the Hose 1) Install the attached oil-proof hose and the grip meter at the oil discharge port of the pump, and clamp the connecting portion securely. 2) Connect the attached air chuck to the air hose and fix it with a hose band. (The air hose is separately available.) If the air chuck to be connected to the compressor is not available, purchase it separately.
  • Page 8: How To Operate The Machine

    4. How to Operate the Machine WARNING - When the machine is operated, electrostatic sparks may give a shock to the human body or cause death or bodily injury due to a fire or explosion. Be sure to perform grounding securely by using a grounding conductor according to the operating environment.
  • Page 9: Troubleshooting And Corrective Measures

    5. Maintenance and Inspection 5.1 Troubleshooting and Corrective Measures If the pump operation becomes unstable or trouble is caused to its oil discharge during operation, make a check according to the following procedure. Symptom Cause Contents of inspection and corrective measures The pump cannot be Check if the air regulator Check if the valve in the...
  • Page 10: Maintenance And Inspection

    5.2 Maintenance and Inspection Fig.6 For lubrication of the pump, perform oiling once every 10 days with lubricating oil. (Fig. 6) Supply the lubricating oil as following. 1) Remove the air regulator. 2) Inject a few drops of lubricating oil (approx. 0.5 mL) into the air supply port as shown in the figure at right.
  • Page 11: Disassembling And Inspecting The Lower Pump

    6) Pull out the suction tube, and the intake valve Assy becomes visible. At this time, take care not to cause the oil remaining in the tube to flow on the floor. (Fig. 8) 6.2 Disassembling and Inspecting the Lower Pump 1) Set a pipe wrench on the knurling portion of the suction tube and unscrew the foot valve.
  • Page 12: Parts Disassembly Drawing And Parts List 7.1 Sgr-110A5

    7. Parts Disassembly Drawing and Parts List 7.1 SGR-110A5 (880635) Parts No. Description Q'ty 851755 Pump Assy 682925 Air regulator 682924 Pressure gauge 680743 Air coupler 705582 830112 Clasp 701747 Pin cabinet 680710 Snap pin 681769 Grounding conductor 680285 Hose adapter...
  • Page 13: Grip Meter Assy (801428)

    7.3 Grip Meter Assy (801428) <NOTE> If disassembly is required, ask the dealer to disassemble the Grip meter. Parts No. Description 59628-001 Shroud Protector 58910-001 Shroud 55212-115 Screw, Shroud 59442-004 Knob Assembly, Preset 09665-002 Pointer, Inner Circle 711613 Dial Face 22602-002 Spring, Clutch Roller 04716-000 Clutch Roller 13560-000 Cam, ICP...
  • Page 14: Specification

    8. Specification 8.1 Specification TYPE SGR-110A5 MODEL No. 880635 PUMP RATIO (NOMINAL) 5 x 1 FLUID CONNECTION DISCHARGE PORT Grip meter AIR CONNECTION SUPPLY PORT Coupler plug(PS-20PM) OPERATING AIR PRESSURE 0.3 ~ 0.7 MPa MAXIMUM OPERATING NOISE   87.5 dB 0 ~ 60 °...
  • Page 15: Limited Warranty

    9. Limited Warranty If an abnormality occurs during normal operation in accordance with the operating instructions and other operating cautions within the warranty period (12 months after date of purchase) that can be attributed to a manufacturing defect, the defective parts of this product will be serviced or the product will be replaced free of charge. However, this warranty will not cover compensation for incidental damage or any malfunction listed below.
  • Page 16 YAMADA EUROPE B.V. Aquamarijnstraat 50,7554 NS Hengelo (O),The Netherlands PHONE : +31-(0)74-242-2032 : +31-(0)74-242-1055 Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT No.1-3, 1-Chome, Minami- Magome, Ohta-Ku, Tokyo, 143-8504, Japan PHONE : +81-(0)3-3777-0241 : +81-(0)3-3777-0584 201705 OSA012U...

This manual is also suitable for:

880635

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