1. Manuals
  2. Brands
  3. Bluerock Tools Manuals
  4. Tools
  5. PTK-300
  6. Operational manual

Bluerock Tools PTK-300 Operational Manual

Pipe threading kit for pd- 300/ptm-300
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Volume
1.0
OPERATIONAL MANUAL
MODEL: PTK-300 PIPE THREADING KIT FOR PD-
300/PTM-300
by BLUEROCK ® Tools

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PTK-300 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Bluerock Tools PTK-300

Summary of Contents for Bluerock Tools PTK-300

  • Page 1 Volume OPERATIONAL MANUAL MODEL: PTK-300 PIPE THREADING KIT FOR PD- 300/PTM-300 by BLUEROCK ® Tools...
  • Page 2 P T K - 3 0 0 P I P E T H R E A D I N G K I T UNPACKING THE ITEM Caution: This machine is packed together with items that may be sharp, oily and overly heavy objects. Remove the machine from the packaging in a safe manner.

  • Page 3: Table Of Contents

    OOLS ONLINE SHOP AT BLUEROCKTOOLS COM OR FROM YOUR LOCAL RETAILER OPERATIONS MACHINE COMPONENTS PURPOSE MACHINE SET-UP (IF USING THE OPTIONAL PD-300 POWER DRIVE) PREPERATION FOR THREADING WITH THE PTK-300 RUNNING THE OPTIONAL POWER DRIVE WITH PTK-300 P HREADING TROUBLESHOOTING CORRECTION GENERAL MAINTENANCE PARTS LIST...

  • Page 4: Safety

    Chapter P T K - 3 0 0 P I P E T H R E A D I N G K I T Safety DO NOT USE THIS MACHINE UNLESS YOU HAVE READ THE OPERATING INSTRUCTIONS! Safety glasses must be worn at all times in Long and loose hair must be work areas.
  • Page 5 P T K - 3 0 0 P I P E T H R E A D I N G K I T Ø DO operate machine from side with REV/OFF/FOR switch. This eliminates the need to reach over the machine. Ø...

  • Page 6: Specifications

    SHIPPING DATA Shipping Weight 53lbs Shipping Carton 560mm x 350mm x 300mm Included Accessories DESCRIPTION Instruction Manual BLUEROCK PTK-300 Pipe Threading Kit 811A Die Head Set of 4: ½”-3/4” Dies Set of 4: 1”-2” Dies Pipe Reamer Pipe Cutter Carriage Additional Available Accessories Additional accessories for this machine can be found in BLUEROCK ®...

  • Page 7: Operations

    MACHINE COMPONENTS Ø The main components of the BLUEROCK PTK-300 Pipe Threading Kit Assembly is the 811A die head, pipe cutting assembly, and pipe reamer assembly and assembly carriage. These components must be not be removed except by a qualified technician. Power must be disconnected prior to any service.

  • Page 8: Preperation For Threading With The Ptk-300

    P T K - 3 0 0 P I P E T H R E A D I N G K I T PREPERATION FOR THREADING WITH THE PTK-300 CAUTION: Before making any adjustments, ensure the main machine switch is in the “off” position. Ø Ø...
  • Page 9 P T K - 3 0 0 P I P E T H R E A D I N G K I T Move pipe cutter down onto pipe and move carriage with carriage lever to line up cutter wheel with mark on pipe.
  • Page 10 P T K - 3 0 0 P I P E T H R E A D I N G K I T Ø Pipe threading operations Check to insure the cutter and reamer are to the rear of the carriage Ensure pipe is securely fastened in the chuck.
  • Page 11 § § Ø Installing Dies in the Diehead (for 811A Diehead that comes with the PTK-300 Pipe Threading Kit) CAUTION: Ensure the machine is unplugged. Remove the diehead assembly from the sledge. Lay die head on bench with numbers face up Flip throwout lever to OPEN position (see figure below) Loosen clamp lever approximately three turns.

  • Page 12: Running The Optional Power Drive With Ptk-300 Pipe Threading Kit

    If oversize or undersize threads are required, set the index line in direction of OVER or UNDER size mark on size bar. Place the diehead assembly back in the sledge. RUNNING THE OPTIONAL POWER DRIVE WITH PTK-300 Pipe Threading Kit Ø Do all pre-operational and operational safety checks from Chapter 1.
  • Page 13 P T K - 3 0 0 P I P E T H R E A D I N G K I T § Improperly installed or dull cutting dies can cause binding or poor quality threads. To prevent tipping, long lengths of pipe should be supported by a pipe stand. Ø...

  • Page 14: Troubleshooting

    P T K - 3 0 0 P I P E T H R E A D I N G K I T Chapter Troubleshooting Note SERVICING SHOULD ONLY BE DONE BY A QUALIFIED TECHNICIAN. DON’T FORGET TO UNPLUG POWER TO UNIT PRIOR TO SERVICE! PROBLEM CAUSE CORRECTION...

  • Page 15: General Maintenance

    P T K - 3 0 0 P I P E T H R E A D I N G K I T Chapter General Maintenance Note SERVICING SHOULD ONLY BE DONE BY A QUALIFIED TECHNICIAN. DON’T FORGET TO UNPLUG POWER TO UNIT PRIOR TO SERVICE! Ø...

  • Page 16: Parts List

    P T K - 3 0 0 P I P E T H R E A D I N G K I T Chapter Parts List PTK-300 811A Diehead (425/811A - 37400） new Ref. No. Ridgid Ref. Description 50103153 32205...
  • Page 17 39970 Clamp Lever 30108019 59832 Post Component 40303027 40922 Head w/post 40957 40303026 43360 Cam Plate PTK-300 Pipe Reamer (524 - 37500） new Ref. No. Ridgid Ref. Description 40402007 47155 Pin （2） 41701007 43790 Reamer Bar 50702003 44700 Latch Spring 1x6.5x3012.5...
  • Page 18 K I T 50103154 46515 Screw UNC1/4-20x3/4 40304017 43230 Reamer Arm 40602006 36277 Cone 10701004 42365 Reamer complete PTK-300 Pipe Cutter (624 - 37600） new Ref. No. Ridgid Ref. Description 30104004 43625 Handle Component 41801010 Support Pillar 40304019 43595 Cutter Frame 42001017...
  • Page 19 Cutting Wheel Std. 50705005 Cutter Shaft Ring Φ1.4x9 42001018 34780 Wheel pin 40403029 34305 Roll （2） 50705006 Ring Φ1.4x10 （2） 42001019 34310 Roll pin （2） 40304018 33400 Roll Housing Assembly 10801003 42370 Cutter complete PTK-300 Carriage (10401006 - 227 - 37800 ）...
  • Page 20 P T K - 3 0 0 P I P E T H R E A D I N G K I T new Ref. No. RIDGID Ref. Description 41502021 44525 Spring ring （2） 41502020 44720 Snap Ring （2） 41502022 50103174 46050 Screw UNF1/4-28x1/4 (2)

Table of Contents