Volvo L45H 2016 Operator's Manual

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VOLVO CONSTRUCTION EQUIPMENT

operator's manual

L45H/L50H

Ref. No. 20044395_A

English

2016.01

Volvo, Eskilstuna

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Page 1 VOLVO CONSTRUCTION EQUIPMENT operator’s manual L45H/L50H Ref. No. 20044395_A English 2016.01 Volvo, Eskilstuna...
Page 2 www.duma-rent.com California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. California Proposition 65 Warning Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and other reproductive harm.
Page 3: Foreword
Maintenance Maintenance Specifications Specifications Alphabetical index Alphabetical index Ref. No. 20044395-A The original language is English. Original instructions. 2015.11 Copyright © 2015, Volvo Construction Equipment. All rights reserved. Copyright © 2015, Volvo Construction Equipment. All rights reserved.
Page 4 www.duma-rent.com Foreword Foreword Safety regulations Safety regulations The machine operator is responsible for being aware of and complying with the relevant, legally prescribed, national and regional safety instructions. The safety instructions in this operator's manual are applicable as basic requirements, but national or local regulations that are more strict should be followed.
Page 5: Identification Numbers
In order to avoid queries when ordering spare parts or in case of enquiries by phone or in writing please make a note of the machine data on the page below. Manufacturer: Volvo Construction Equipment Germany GmbH Max-Plank-Straße 1 54329 Konz, Germany...
Page 6 www.duma-rent.com...
Page 7: Table Of Contents
www.duma-rent.com Table of contents Table of contents Table of contents Table of contents Foreword ..........1 Foreword ..........1 Identification numbers ........3 Presentation ........... 9 Presentation ........... 9 Machine view ..........17 CE-marking, EMC-directive ......18 Communication equipment, installation ..23 Product plates ..........
Page 8 www.duma-rent.com Table of contents Table of contents Operating techniques Operating techniques ..........158 Eco driving ..........159 Whole-body vibrations ........ 161 Working within dangerous areas ....163 Attachments ..........168 Attachment brackets ........170 Hydraulic function, 3rd and 4th ....174 Loading ............
Page 9 www.duma-rent.com Table of contents Table of contents Specifications Specifications ................273 Recommended lubricants ......273 Fuel system ..........277 Service capacities and change intervals ..281 Engine ............283 Electrical system ......... 284 Transmission ..........290 Brake ............291 Steering ............
Page 10 www.duma-rent.com...
Page 11: Presentation
(incl. equipment and attachments), see page The max. weight applies when the machine is equipped for certain applications approved by Volvo. If the maximum weight is exceeded, safety is compromised. In addition, no warranties on the part of the manufacturer will apply. However, always pay attention to national regulations for travelling on public roads.
Page 12 www.duma-rent.com Presentation Presentation Environmental requirements Environmental requirements Be aware of the environment when operating and during service and maintenance of the machine. Always follow local and national environmental legislation applicable to all handling of the machine. Frame Frame Articulating frame concept with oscillating rear axle suspension.
Page 13 (outside of office hours) For distribution of distribution of AdBlue®/DEF AdBlue®/DEF (all (all other other markets), markets), contact your local Volvo dealer for more contact your local Volvo dealer for more information. information. See page See page for information about topping up for information about topping up AdBlue®/DEF.
Page 14 www.duma-rent.com Presentation Presentation Exhaust aftertreatment system Exhaust aftertreatment system Exhaust aftertreatment system Exhaust aftertreatment system The engine features an exhaust aftertreatment system (EATS) in the form of two mufflers. The first one contains a diesel oxidation catalyst (DOC) and a diesel particulate filter (DPF) to reduce emissions of particulate matter (PM).
Page 15 www.duma-rent.com Presentation Presentation Brake system Brake system The brake system consists of the service brake and the parking brake system. The service brake system is hydraulic and uses the hydraulic oil tank. Inching-brake pedal for hydrostatic braking via transmission and subsequent hydraulic operation of the service brakes.
Page 16 Presentation Presentation necessary actions shall be taken. Contact Volvo or a Volvo dealer for an inspection and action. Never perform any unauthorized modifications to the cab, e.g., lowering the roof height, drilling, welding on brackets for fire extinguisher, radio...
Page 17 Logged machine data The machine is equipped with software systems that register and store various types of information. The information can be transferred to Volvo to be used for product development purposes and when troubleshooting. Stored information includes, among others, travel speed, fuel consumption, and various temperatures.
Page 18 This helps to eliminate unauthorized machine use and theft. For further information, contact a Volvo Construction Equipment dealer. The CareTrack system transmits data, in the same way a mobile phone does, with a maximum output rate of 10 W.
Page 19: Machine View
www.duma-rent.com Presentation Presentation Machine view Machine view Machine view Machine view The terms left-hand and right-hand, when used in this manual, indicate the sides of the machine as seen from the operator seat facing the front of the machine. V1160197 Tilt linkage Bucket Tilt cylinder...
Page 20: Ce-Marking, Emc-Directive
The sound certificate includes both measured external values and guaranteed sound level. These declarations are issued by Volvo for each individual machine. This EU declaration also covers attachments manufactured by Volvo. The documentation is valuable and should be kept safe and saved for at least ten years.
Page 21 www.duma-rent.com Presentation Presentation CE-marking, EMC-directive CE-marking, EMC-directive machine's CE-marking and the declaration of conformity also include the EMC-directive. If other electronic equipment is installed on this machine, the equipment must be CE-marked and tested on the machine for electromagnetic interference. Declaration of Conformity Declaration of Conformity The following pages show an example of a general...
Page 22 Valid for Volvo Wheel Loaders Valid for Volvo Wheel Loaders EU DECLARATION OF CONFORMITY FOR MACHINES (IIA) EU DECLARATION OF CONFORMITY FOR MACHINES (IIA) Volvo Construction Equipment Germany GmbH, D-54329 KONZ, Germany, hereby declares that the product: Manufacturer Volvo Construction Equipment...
Page 23 www.duma-rent.com Presentation Presentation CE-marking, EMC-directive CE-marking, EMC-directive...
Page 24 Volvo Wheel Loaders be changed by operator) for Volvo Wheel Loaders EU DECLARATION OF CONFORMITY FOR MACHINES (IIA) EU DECLARATION OF CONFORMITY FOR MACHINES (IIA) Volvo Construction Equipment Germany GmbH, D-54329 KONZ, Germany, hereby declares that the product: Manufacturer Volvo Construction Equipment...
Page 25: Communication Equipment, Installation
Volvo professionals and in accordance with the Volvo Construction Equipment instructions. Construction Equipment instructions. Protection against electromagnetic interference...
Page 26: Product Plates
www.duma-rent.com Presentation Presentation Product plates Product plates Product plates Product plates With the aid of the product plates, shown below, it is possible to identify the machine and its components. The Product Identification Number, PIN, indicates the model designation, engine code and serial number of the machine.
Page 27 www.duma-rent.com Presentation Presentation Product plates Product plates Additional type plate (Italy only) Additional type plate (Italy only) Rear axle Rear axle The plate is located on the right-hand The manufacturer's name and side of the front frame and shows the address with product and serial machine type, EU approval number, numbers.
Page 28: Information And Warning Decals
www.duma-rent.com Presentation Presentation Information and warning decals Information and warning decals Information and warning decals Information and warning decals The operator should know and pay attention to the information and warning plates/decals that are located on the machine. All decals are not installed on all machines, since they are market-dependent and machine-dependent.
Page 29 www.duma-rent.com Presentation Presentation Information and warning decals Information and warning decals V1159805 15048315 1 WARNING! First read the 2 WARNING! Safety alert 3 WARNING! Risk of Operator's Manual. Spare symbol: Danger area in the crushing in frame joint immediate vicinity of the area.
Page 30 Aux lever. a single lever with integrated auxiliary hydraulic functions. 12 Emergency exit. 13 WARNING! Hot coolant. 14 Only use Volvo coolant VCS. V1160067 V1160068 15 WARNING! 16 Fuses and relays in cab. 17 Fuses and relays in Pressurized system.
Page 31 www.duma-rent.com Presentation Presentation Information and warning decals Information and warning decals V1110618 13935004 15220868 18 Electrical sockets on left 19 Electrical sockets on right 20 WARNING! Before side of cab. side of cab. connecting jump-start cables - read the Operator’s Manual. (Spare part number in USA: 15048257) 15624238...
Page 32 www.duma-rent.com Presentation Presentation Information and warning decals Information and warning decals 27 Activated Comfort Drive 28 WARNING! Check that 29 Power lines, min. Control (CDC) is prohibited the attachment is locked. clearance. when operating on public (Spare part number in USA: roads - use the steering 13935000) wheel.
Page 33: Instrument Panels
www.duma-rent.com Instrument panels Instrument panels Instrument panels Instrument panels WARNING WARNING Risk of serious injury. Operating the machine without sufficient skills and knowledge of the content in the Operator’s Manual could lead to loss of machine control and could cause serious injuries including death. Carefully read through the Operator’s Manual and Carefully read through the Operator’s Manual and learn the warning signs, symbols and operating...
Page 34 www.duma-rent.com Instrument panels Instrument panels Instrument panel, front (information panel, switches, and keypad) Cab post panel (switches and ignition switch) Ceiling panel (e.g. for optional radio) Rear cab wall with power socket 24V, electrical distribution box with fuses and relays, socket for service tool.
Page 35: Instrument Panel, Front
www.duma-rent.com Instrument panels Instrument panels Instrument panel, front Instrument panel, front Instrument panel, front Instrument panel, front V1160227 Separate attachment lock Direction indicator for trailer (optional equipment) Hazard flashers Extra work light rear (optional equipment) Extra work light front (optional equipment) Spare Keypad for display unit Information display unit...
Page 36 www.duma-rent.com Instrument panels Instrument panels Instrument panel, front Instrument panel, front WARNING WARNING Risk of crushing. Falling attachments could result in severe injury or death. Make sure the attachment bracket is properly Make sure the attachment bracket is properly locked before starting work. locked before starting work.
Page 37 www.duma-rent.com Instrument panels Instrument panels Instrument panel, front Instrument panel, front 6 Spare 6 Spare 7 Keypad for display unit 7 Keypad for display unit More information about the keypad is available on page V1134987 Keypad 8 Information display unit 8 Information display unit Current operating information, vehicle messages, and alarm texts are shown on the display unit.
Page 38 www.duma-rent.com Instrument panels Instrument panels Instrument panel, front Instrument panel, front 13 14 15 16 17 18 19 20 21 22 23 V1158247 AdBlue®/DEF, level Rotating beacon (amber) Speedometer Work lights (amber) Display Parking brake applied (red) Direction indicator, left (green) Low engine oil pressure (red) Central warning (red) Battery charging (red)
Page 39 www.duma-rent.com Instrument panels Instrument panels Instrument panel, front Instrument panel, front 1 AdBlue®/DEF level 1 AdBlue®/DEF level When the gauge indicates empty, the warning light to the left of the gauge is turned on. If the level drops even more, a message is also shown on the display. The machine should be topped up with AdBlue®/DEF as soon as possible, see page for topping up.
Page 40 www.duma-rent.com Instrument panels Instrument panels Instrument panel, front Instrument panel, front 7 Information symbol (blue) 7 Information symbol (blue) Indicates a deviation of some kind. Alarm text is shown for 7 seconds on the display unit. The buzzer sounds twice. 8 Direction indicator, right (green) 8 Direction indicator, right (green) The light flashes when the lever is moved forwards;...
Page 41 www.duma-rent.com Instrument panels Instrument panels Instrument panel, front Instrument panel, front 16 Applied parking brake (red) 16 Applied parking brake (red) The light is on when the parking brake is applied. The buzzer sounds continuously and an alarm text is shown on the display if a directional gear is engaged.
Page 42 www.duma-rent.com Instrument panels Instrument panels Instrument panel, front Instrument panel, front 23 Engaged differential lock (green) 23 Engaged differential lock (green) The light is on when the differential lock is engaged. 24 Activated Boom Suspension System (green) 24 Activated Boom Suspension System (green) The light is on with a fixed light when the Boom Suspension System is activated.
Page 43: Display Unit
www.duma-rent.com Instrument panels Instrument panels Display unit Display unit Display unit Display unit The display shows current operating information, vehicle messages, and alarm texts. With the keypad on the front instrument panel the operator can also get information about the machine's status and make settings.
Page 44 www.duma-rent.com Instrument panels Instrument panels Display unit Display unit 9 Information available for retrieval, use key with this symbol 10 Vehicle message available for retrieval, use key with this symbol If any information is missing or fails to appear, – – – will be shown.
Page 45 www.duma-rent.com Instrument panels Instrument panels Display unit Display unit Operating display 3 Operating display 3 12:58 Operating display 3 shows a wheel loader. This figure shows, e.g., if the Boom Suspension System (BSS) is activated. This enables the operator to get a quick overview of which functions are activated (white symbols) and which are engaged (green symbols).
Page 46 www.duma-rent.com Instrument panels Instrument panels Display unit Display unit Lever lockout Lever lockout 12:58 - White symbol = lever lockout is activated (and disengages the control levers' hydraulic function from accidental activation) V1158709 Keyboard for display unit Keyboard for display unit Using the keypad, the operator can access information about the machine's status and make settings.
Page 47 www.duma-rent.com Instrument panels Instrument panels Display unit Display unit Engine Engine Transmission Transmission Hydraulics Hydraulics V1069847 V1134988 Axles / Brakes Axles / Brakes Electrical system Electrical system Vehicle information Vehicle information V1069848 Vehicle messages Vehicle messages Service Service Settings Settings V1134989 Cycle information Cycle information...
Page 48 www.duma-rent.com Instrument panels Instrument panels Display unit Display unit Information Information Information about the machine's status is obtained by pressing the relevant key (0–9) on the keypad. For each key, a number of menus and submenus are available. Settings can be made in the submenus.
Page 49 www.duma-rent.com Instrument panels Instrument panels Display unit Display unit Idle Speed Select Idle Speed Select The engine will run at the selected working idle speed when: - Comfort Drive Control (CDC) is affected V1155642 - Any control for the hydraulics is affected - Gear is selected - Throttle is applied 900 —...
Page 50 www.duma-rent.com Instrument panels Instrument panels Display unit Display unit Scroll with the arrow keys and press SELECT. Manual Manual Automatic Automatic Rev. cooling fan Rev. cooling fan Shows the current setting. Press SELECT to enter a submenu where a new setting Manual Manual can be made.
Page 51 www.duma-rent.com Instrument panels Instrument panels Display unit Display unit MACHINE INFORMATION MACHINE INFORMATION Model Model Shows the machine model. LXXX LXXX Serial no. Serial no. Shows the serial number. 12345678912 12345678912 Machine hrs Machine hrs Shows the machine hours. XXX h XXX h Time Time...
Page 52 www.duma-rent.com Instrument panels Instrument panels Display unit Display unit Anti-theft system Anti-theft system Press SELECT to enter PIN-code. Pin-code menu Pin-code menu V1156031 Enter owner PIN code Enter owner PIN code Use the keys to enter the PIN-code. Wrong code is shown if the PIN-code is not correct. V1156033 Wrong code Wrong code...
Page 53 - The information symbol is shown. - The buzzer sounds two times. - Alarm text is shown for seven seconds and then changes to operating display. - Repair or contact a workshop authorized by Volvo for information. Engine Engine Information...
Page 54 - The buzzer sounds four times. - Press SELECT to obtain more information about the malfunction. - Alarm text is shown until confirmation is performed by pressing ESC. - Repair or contact a workshop authorized by Volvo for information. Engine Engine Check...
Page 55 www.duma-rent.com Instrument panels Instrument panels Display unit Display unit Possible fuel leakage Possible fuel leakage Air filter clogged Air filter clogged Clean or replace Clean or replace High coolant temp. Reduced engine High coolant temp. Reduced engine Regeneration not possible Regeneration not possible function function...
Page 56 www.duma-rent.com Instrument panels Instrument panels Display unit Display unit APPLY PARKING BRAKE APPLY PARKING BRAKE Regeneration cancelled Regeneration cancelled Regeneration needed Regeneration needed Derate active Derate active CONTINUE OPERATION CONTINUE OPERATION Moving regeneration Moving regeneration Low temperature Low temperature Starting soon Starting soon Regeneration pending Regeneration pending...
Page 57 1. Confirm with SELECT. 2. Reduced communication between ECUs. The machine can only be operated in first or second gear. Only operating information and alarms are available on the display unit. 3. Repair or contact a workshop authorized by Volvo for information.
Page 58 These two warnings are always followed by an additional alarm text. Follow the instructions on the screen and repair or contact a workshop authorized by Volvo. When a warning is shown, the engine should be turned off and the start key turned to position 1 in order to show the subsequent alarm text.
Page 59 www.duma-rent.com Instrument panels Instrument panels Display unit Display unit Park safely Park safely Turbocharger compressor outlet Turbocharger compressor outlet Service regeneration needed Service regeneration needed temperature temperature Derate active Derate active Park machine Park machine High exhaust system temperature High exhaust system temperature Service needed Service needed Derate active...
Page 60 Enter the PIN-code again. The PIN-code can only be changed by a workshop authorized by Volvo. The engine can be restarted within 15 minutes after it was turned off without having to enter the code (factory setting).
Page 61: Instrument Panel, Cab Post
www.duma-rent.com Instrument panels Instrument panels Instrument panel, cab post Instrument panel, cab post Instrument panel, cab post Instrument panel, cab post Headlights Rotating beacon (optional equipment) Ignition Front work lights Rear work lights Working hydraulics / Control lever lockout Wiper and washer, rear window Bucket positioner (automatic tilt) (optional equipment) Boom kick-out (automatic lift) (optional...
Page 62 www.duma-rent.com Instrument panels Instrument panels Instrument panel, cab post Instrument panel, cab post 2 Rotating beacon (optional equipment) 2 Rotating beacon (optional equipment) Two-position switch: - Switch, upper part pressed in = rotating beacon is on. - Switch, lower part pressed in = rotating beacon is off.
Page 63 www.duma-rent.com Instrument panels Instrument panels Instrument panel, cab post Instrument panel, cab post 6 Isolating working hydraulics/control lever 6 Isolating working hydraulics/control lever The control lever lockout is used in order to avoid involuntary activation of the control levers, for example, when servicing or transporting the machine.
Page 64 www.duma-rent.com Instrument panels Instrument panels Instrument panel, cab post Instrument panel, cab post - Switch, lower part pressed in end = Hold (detent) function for lift position deactivated / boom kick- out deactivated. 10 Boom Boom Suspension Suspension System System (BSS) (BSS) (optional (optional equipment)
Page 65 www.duma-rent.com Instrument panels Instrument panels Instrument panel, cab post Instrument panel, cab post 12 Back-up alarm (optional equipment) 12 Back-up alarm (optional equipment) Two-position switch: - Switch, upper part pressed in = back-up alarm deactivated. - Switch, lower part pressed in = back-up alarm activated.
Page 66: Instrument Panel, Overhead
www.duma-rent.com Instrument panels Instrument panels Instrument panel, overhead Instrument panel, overhead Instrument panel, overhead Instrument panel, overhead For optional equipment, e.g. radio. Interior lighting Interior lighting The lamp for interior lighting is located in the ceiling above the storage box. Interior lighting...
Page 67: Instrument Panel, Rear
www.duma-rent.com Instrument panels Instrument panels Instrument panel, rear Instrument panel, rear Instrument panel, rear Instrument panel, rear V1160224 Rear cab wall Power socket 24V - Compartment for fuses and relays (behind the service cover) - Tech Tool service socket (behind the service cover) Fuse test Fuse test In the compartment for fuses and relays it is...
Page 68: Other Controls
www.duma-rent.com Other controls Other controls Controls Controls Other controls Other controls Controls Controls V1156226...
Page 69 www.duma-rent.com Other controls Other controls Controls Controls 1A: Single control lever with Aux lever (optional equipment) 1B: Single control lever with integrated Aux hydraulic functions (optional equipment) 1C: 3- and 4-lever control (optional equipment) 2A: Travelling direction selection lever (only with control lever version 1C) 2B: Differential lock foot button (only with control lever version 1C) Multi functional lever (light switch / direction indicators / warning horn / windscreen wiper/washer system)
Page 70 www.duma-rent.com Other controls Other controls Controls Controls Upshift (Higher speed range): Roll the right control knob fully forward (H). Downshift (Lower speed range): Roll the right control knob fully rearward (L). NOTE! NOTE! The selected gear is shown on the information panel's display unit.
Page 71 www.duma-rent.com Other controls Other controls Controls Controls Downshift (Lower speed range): Press button (L). NOTE! NOTE! The selected gear is shown on the information panel's display unit. NOTE! NOTE! Always make sure that the parking brake is fully released and that the respective control lamp is out. Controls Controls for for Attachment...
Page 72 www.duma-rent.com Other controls Other controls Controls Controls The oil flow adjustment knob (K) provides adaptation of the max. demanded oil flow resp. attachment speed to the roller control knob position for both operating directions S and T. When working for example with a grapple bucket, the max.
Page 73 www.duma-rent.com Other controls Other controls Controls Controls Differential lock function Differential lock function (control lever versions 1A and 1B) (control lever versions 1A and 1B) - Pressing and keeping the differential lock button (W) depressed, engages the differential lock on the front- and rear axle.
Page 74 www.duma-rent.com Other controls Other controls Controls Controls Lever (1) for the lifting function has four positions: Lever (1) for the lifting function has four positions: D Float position A Lower B Neutral: Not activated (spring-centred) C Lift (with hold function, see page Lever (2) for tilting fuction has three positions: Lever (2) for tilting fuction has three positions: A Tilt forward...
Page 75 www.duma-rent.com Other controls Other controls Controls Controls - Pressing and keeping the differential lock button depressed, engages the differential lock on the front- and rear axle. NOTE! NOTE! When releasing the button, the differential locks may eventually not disengage immediately (due to the friction on the contact areas caused by the differential torques).
Page 76 www.duma-rent.com Other controls Other controls Controls Controls Directional gear activation switch (10) Directional gear activation switch (10) NOTE! NOTE! The ordinary selector control by the steering wheel and the switch on the control lever carrier must, when activating, be in neutral. 2A Selector lever for travel direction 2A Selector lever for travel direction (only with control lever version 1C)
Page 77 www.duma-rent.com Other controls Other controls Controls Controls Head lights Head lights - Lift the lever towards the steering wheel = High / low beams Windscreen washer system Windscreen washer system - Push the ring towards the steering wheel = Windscreen washer system Windscreen wiper (turning of lever) Windscreen wiper (turning of lever) - Position...
Page 78 www.duma-rent.com Other controls Other controls Controls Controls 7 Steering wheel, adjusting 7 Steering wheel, adjusting Adjusting the steering wheel inclination Adjusting the steering wheel inclination - Press locking lever (A) down and adjust the steering wheel inclination. Adjusting the steering wheel height Adjusting the steering wheel height - Pull locking lever (A) up and adjust the height of the steering wheel.
Page 79 www.duma-rent.com Other controls Other controls Controls Controls 9 Hand throttle control (optional equipment) 9 Hand throttle control (optional equipment) Throttle application is transmitted electrically. Throttle application is changed by turning the control. Turning clockwise increases the speed. Depending on previous adjustment, the control may first have to be turned counter-clockwise and then clockwise in order to set the speed.
Page 80 www.duma-rent.com Other controls Other controls Controls Controls 11 12 V socket (optional equipment) 11 12 V socket (optional equipment) 12 Comfort Drive Control, CDC (optional 12 Comfort Drive Control, CDC (optional equipment) equipment) The equipment consists of a folding armrest where the operating functions steering and forward/ reverse are collected.
Page 81 www.duma-rent.com Other controls Other controls Controls Controls 14 Control panel for CAB auxiliary heater 14 Control panel for CAB auxiliary heater (optional equipment) (optional equipment) The control panel, together with the climate control system, is used for the CAB auxiliary heater to warm up the cab, see page V1156233 Lifting fork operation / Hose rupture...
Page 82 www.duma-rent.com Other controls Other controls Controls Controls 5 Move the control levers and knobs for the work hydraulics several times to their end-positions. NOTE! NOTE! Work on hydraulic systems must only be performed by authorized personnel. Bucket positioner Bucket positioner The machine is equipped with a bucket positioner, which automatically adjusts the tilting position according to the adjusted loading position after the...
Page 83 www.duma-rent.com Other controls Other controls Controls Controls NOTICE NOTICE The distance (A) between the sensors and the The distance (A) between the sensors and the actuating part of the machine should be 3–5 mm actuating part of the machine should be 3–5 mm (0.12–...
Page 84 www.duma-rent.com Other controls Other controls Controls Controls Deactivate the function with the switch, see page Back-up alarm (optional equipment) Back-up alarm (optional equipment) The back-up alarm is used to warn people in the immediate vicinity of the machine when the machine is reversing or when the "rearwards"...
Page 85: Operator Comfort
www.duma-rent.com Other controls Other controls Operator comfort Operator comfort Operator comfort Operator comfort Operator seat Operator seat The operator seat meets the criteria of EN ISO 7096. Briefly, this means that the seat is designed to minimise whole-body vibrations during machine operation.
Page 86 www.duma-rent.com Other controls Other controls Operator comfort Operator comfort 5 Longitudinal (leg room) with control carrier: Longitudinal (leg room) with control carrier: Lift the lock handle and use the control carrier to adjust for desired position. 6 Longitudinal (leg room) without control carrier: Longitudinal (leg room) without control carrier: Lift the lock handle and move the seat forward or backwards to desired position.
Page 87 www.duma-rent.com Other controls Other controls Operator comfort Operator comfort Air suspended seat (optional Air suspended seat (optional equipment) equipment) The adjustments are carried out in the same way as for the mechanical seat (see page ), except for the weight and height adjustment. 1 Weight adjustment: Weight adjustment: Push in or pull out lever (1) until indicator (2) shows green marking.
Page 88 www.duma-rent.com Other controls Other controls Operator comfort Operator comfort Single-lever control (optional equipment) can be adjusted up/down. 1 Loosen handle counter-clockwise and adjust to required height and angle. 2 Tighten the handle clockwise. Seat belt Seat belt WARNING WARNING Risk of serious injury! Unexpected machine movement can cause the operator to be ejected from the machine, causing serious injuries.
Page 89 Only use warm water when cleaning, do not use cleaning agents or detergents. Let the belt dry while it is pulled out, before reeling it in. Volvo Construction Equipment recommends replacement of seatbelt units every 3rd year regardless of appearance.
Page 90: Climate Control System
www.duma-rent.com Other controls Other controls Climate control system Climate control system Climate control system Climate control system V1110164 1 Temperature sensor for cab climate (only with climate control system, optional equipment) 2 Ventilation nozzles, front and rear 3/4 Climate control system 1 Temperature sensor for cab climate (only 1 Temperature sensor for cab climate (only with climate control system, optional...
Page 91 www.duma-rent.com Other controls Other controls Climate control system Climate control system 2 Ventilation nozzles 2 Ventilation nozzles A Open B Closed C Air flow direction 3/4 Climate control system 3/4 Climate control system 1 Air conditioning (optional equipment) 2 Cab ventilation (standard) / Pause heating (optional equipment) 3 Fan control (standard) 4 Temperature control (standard)
Page 92 www.duma-rent.com Other controls Other controls Climate control system Climate control system Works even when the ignition key has been removed from the ignition switch. The battery disconnect switch must be switched on. Activation: Activation: Press in switch (2) to activate the cab ventilation/ pause heating.
Page 93 www.duma-rent.com Other controls Other controls Climate control system Climate control system 4 Temperature control 4 Temperature control Position upward = max. heating, red marking. Position left = selection of required temperature. Position downward = max. cooling, blue marking. 4 Temperature control 5 Air distribution control 5 Air distribution control Position AUT = automatic control.
Page 94 www.duma-rent.com Other controls Other controls Climate control system Climate control system Floor nozzles under instrument panel closed. The rear nozzles directed at the rear window/side window. The air distribution control in defroster position, which provides: - Maximum ambient air. - Maximum heating. - Maximum cooling, if the machine is equipped with air conditioning.
Page 95 www.duma-rent.com Other controls Other controls Climate control system Climate control system CAB auxiliary heater, description CAB auxiliary heater, description (Optional equipment) (Optional equipment) The auxiliary heater uses the diesel fuel to warm up the cab. For efficient heating, the ventilation nozzles should be fully open and directed at the windows, and the climate control system should be set as follows.
Page 96 www.duma-rent.com Other controls Other controls Climate control system Climate control system 1 Power on / confirm button Power on / confirm button SHORTPRESS button - if the display shows OFF → Timer On, the start display appears. 13:35 23°C - A selected function is confirmed - Inputs are confirmed LONGPRESS button : The button must be V1154253...
Page 97 www.duma-rent.com Other controls Other controls Climate control system Climate control system 2 Power off / cancel / exit setting button Power off / cancel / exit setting button SHORTPRESS button - The displayed activated function ends, other activated functions are retained. 13:35 23°C - With each SHORTPRESS, the display...
Page 98 www.duma-rent.com Other controls Other controls Climate control system Climate control system Operation and setting/adjustment Operation and setting/adjustment Main menu Main menu Menu bar Menu bar The following menu items can be selected. Symbol Function 17:30 21°C Heating ON / OFF V1154254 Main menu Settings...
Page 99 www.duma-rent.com Other controls Other controls Climate control system Climate control system Start display after turning ON Start display after turning ON if no menu item is activated, the start display appears with a flashing heater symbol in the Menu bar, with the current time in the status area. 17:30 21 °C Other possible actions are:...
Page 100 www.duma-rent.com Other controls Other controls Climate control system Climate control system Heating on with SHORTPRESS and with settings 1 Press the SHORTPRESS button (1) for less than 2 seconds. 17:30 21°C NOTE! NOTE! The following settings and confirmations (operating time) are always required. 2 If necessary, use the BACKWARD or 60 min FORWARD button to set the operating time.
Page 101 www.duma-rent.com Other controls Other controls Climate control system Climate control system Program preset times The timer can be used to program 3 preset times. The 3 preset times can either all take place on one weekday or can be distributed among different weekdays.
Page 102 www.duma-rent.com Other controls Other controls Climate control system Climate control system Settings This function is for setting current day and time. 1 Use the backward or forward button to select 10:30 10:30 the setting symbol in the menu bar. 2 Confirm the setting menu by pressing the confirm button.
Page 103 A A D authorized by Volvo. Error V1154445 - Voltage too low. Charge battery, if necessary contact a workshop authorized by Volvo. V1154447 NOTE! NOTE! If you are unable to fix the problem or defect, contact a workshop authorized by Volvo.
Page 104: Operating Instructions Operating Instructions
www.duma-rent.com Operating instructions Operating instructions Operating instructions Operating instructions This section contains rules that must be followed for safe work with the machine. However, these rules are to be followed in conjunction with laws and other national regulations applicable to road safety and labour welfare.
Page 105 www.duma-rent.com Operating instructions Operating instructions the speed has dropped to below 2 km/h (1.2 mph). This makes it possible always to be able to move the machine away from dangerous situations before engine shutdown takes place. The function is monitored by the engine control unit E-ECU and depending on which component is causing the alarm any of the following functions will be activated:...
Page 106 www.duma-rent.com Operating instructions Operating instructions Propeller shaft Propeller shaft NOTE! NOTE! - The propeller shaft must not touch the ground or any obstacles. - Make sure there is no damage on the propeller shaft. - Remove adhering dirt and wrapped-around material from the propeller shaft in order to prevent unbalance.
Page 107 www.duma-rent.com Operating instructions Operating instructions up alarm, and monitoring cameras (CCTV), etc., may be used to obtain acceptable visibility. NOTE! NOTE! Some parts of the basic machine may restrict visibility, e.g., the cab's pillars and frames, exhaust pipe, engine hood, as well as optional equipment such as buckets, pallet forks, grapples, etc.
Page 108 www.duma-rent.com Operating instructions Operating instructions standard attachment, and with the bucket in carry position. ISO 14401 "Earthmoving machinery - Field of vision of surveillance and rear-view mirrors". ISO 16001 "Earthmoving machinery - Hazard detection systems and visual aids - Performance requirements and tests"...
Page 109: Safety Rules When Operating
www.duma-rent.com Operating instructions Operating instructions Safety rules when operating Safety rules when operating Safety rules when operating Safety rules when operating Fuel, filling Fuel, filling WARNING WARNING Risk of explosion! The fumes in an empty fuel container are explosive. Severe personal injury or death could result. Keep open flames and sparks away from fueling Keep open flames and sparks away from fueling area.
Page 110 www.duma-rent.com Operating instructions Operating instructions Safety rules when operating Safety rules when operating Operator obligations Operator obligations WARNING WARNING Risk of fatal accidents. Unauthorised persons within the work area around the machine could lead to serious crushing injury. • • Clear all Clear all unauthorised unauthorised personnel personnel from...
Page 111 www.duma-rent.com Operating instructions Operating instructions Safety rules when operating Safety rules when operating - Prevent persons from entering or remaining in the danger zone, that is, the area around the machine and at least 7 m (275.5 in) beyond the attachment's maximal reach.
Page 112 www.duma-rent.com Operating instructions Operating instructions Safety rules when operating Safety rules when operating A loose mobile telephone may not be used, as it may interfere with important electronics. The mobile telephone shall be permanently connected to the machine's electrical system and with a fixed aerial on the outside of the machine.
Page 113 www.duma-rent.com Operating instructions Operating instructions Safety rules when operating Safety rules when operating The cab has one emergency exit, the rear window, which can be broken with the emergency hammer. Operating on public roads Operating on public roads Road signs, barrier arrangements, and other safety devices that may be required when considering traffic speed, intensity, or other local conditions must be used.
Page 114 www.duma-rent.com Operating instructions Operating instructions Safety rules when operating Safety rules when operating Hazard flashers may not be used except in emergency situations. Attachments and buckets that restrict visibility must not be used. Make sure that large attachments/buckets do not get in the way of the headlights.
Page 115 www.duma-rent.com Operating instructions Operating instructions Safety rules when operating Safety rules when operating 5 If possible, turn off the main electric power with the battery disconnect switch located behind the steps on the machine's left side. 6 Try to put out the fire. 7 Call the fire department if needed.
Page 116 www.duma-rent.com Operating instructions Operating instructions Safety rules when operating Safety rules when operating Power lines, minimum clearance Power lines, minimum clearance DANGER DANGER Risk of electrocution Working near or making contact with overhead power lines may lead to electrical flashover and electrocution.
Page 117 www.duma-rent.com Operating instructions Operating instructions Safety rules when operating Safety rules when operating 500,000 to 550,000 550,000 to 750,000 more than 750,000 Know the location and voltage of all overhead power lines on the work site before operating the machine. Contact the local authority if there is any question about the power lines being energised or their voltage.
Page 118 www.duma-rent.com Operating instructions Operating instructions Safety rules when operating Safety rules when operating Failure to follow this instruction could result in Failure to follow this instruction could result in electrocution or death! electrocution or death!
Page 119: Measures Before Operating
www.duma-rent.com Operating instructions Operating instructions Measures before operating Measures before operating Measures before operating Measures before operating WARNING WARNING Risk of accidents. Having the lever steering activated when operating on a public road could lead to accidents. Do not use the lever steering when operating on a Do not use the lever steering when operating on a public road.
Page 120: Starting Engine
www.duma-rent.com Operating instructions Operating instructions Starting engine Starting engine Starting engine Starting engine 1 Place the gear selector in neutral. 2 Turn the key in the ignition to running position (1) so that a system test is run for about 4–5 seconds.
Page 121 Change the turbocharger immediately if it generates noise or vibrations. Work on the turbocharger should be done at a Work on the turbocharger should be done at a V1159820 workshop authorized by Volvo. workshop authorized by Volvo. 'OK' symbol Starting Starting machine in...
Page 122 www.duma-rent.com Operating instructions Operating instructions Starting engine Starting engine Starting with booster batteries Starting with booster batteries The following must be observed when starting with booster batteries: WARNING WARNING Risk of explosion. Batteries could explode due to the current surge if a fully charged battery is connected to a completely discharged or frozen battery.
Page 123: Hydraulic System, Warming Up
www.duma-rent.com Operating instructions Operating instructions Hydraulic system, warming up Hydraulic system, warming up Hydraulic system, warming up Hydraulic system, warming up WARNING WARNING Risk of crushing injury. The hydraulic system could respond slowly at low temperatures and could cause unexpected machine movements.
Page 124 www.duma-rent.com Operating instructions Operating instructions Hydraulic system, warming up Hydraulic system, warming up 5 Tilt fully forward and lift the attachment to maximum lift height. 6 Tilt back fully and lower the attachment to the ground. 7 Turn the steering wheel alternately to left and right full lock.
Page 125: Gear Shifting
www.duma-rent.com Operating instructions Operating instructions Gear shifting Gear shifting Gear shifting Gear shifting There are various versions depending on the optional lever controls: 1A Single lever with Aux lever (optional 1A Single lever with Aux lever (optional equipment) equipment) Travelling direction selection Travelling direction selection The control knob is spring-centred.
Page 126 www.duma-rent.com Operating instructions Operating instructions Gear shifting Gear shifting Always make sure that the parking brake is fully Always make sure that the parking brake is fully released released and and that that the the respective respective control control lamp is lamp is out.
Page 127 www.duma-rent.com Operating instructions Operating instructions Gear shifting Gear shifting Always make sure that the parking brake is fully Always make sure that the parking brake is fully released released and and that that the the respective respective control control lamp is lamp is out.
Page 128 www.duma-rent.com Operating instructions Operating instructions Gear shifting Gear shifting To be able to use the forward/reverse function on To be able to use the forward/reverse function on the control lever carrier, the activating button (10) the control lever carrier, the activating button (10) must first be depressed.
Page 129 www.duma-rent.com Operating instructions Operating instructions Gear shifting Gear shifting Speed range 2 (0 to 20 km/h) - Mostly used speed range. Recommended if stable speed is required in these speed ranges.
Page 130: Differential Locks
www.duma-rent.com Operating instructions Operating instructions Differential locks Differential locks Differential locks Differential locks To improve the traction of the machine on soft and slippery soil, the differential lock, which works on all four wheels, can be engaged by depressing and holding the push button (W) depressed (for control lever versions 1A and 1B) or by pushing down foot button (5) (for control lever version 1C, see page...
Page 131: Steering
V1092474 display, stop the machine immediately and contact display, stop the machine immediately and contact Warning low steering pressure a workshop authorized by Volvo. a workshop authorized by Volvo. Comfort Drive Control, CDC (optional Comfort Drive Control, CDC (optional equipment)
Page 132 www.duma-rent.com Operating instructions Operating instructions Steering Steering WARNING WARNING Risk of accidents. Having the lever steering activated when operating on a public road could lead to accidents. Do not use the lever steering when operating on a Do not use the lever steering when operating on a public road.
Page 133 www.duma-rent.com Operating instructions Operating instructions Steering Steering will steer in the direction the steering wheel was moved. NOTE! NOTE! Deactivate the CDC when the text "CDC failure" is shown on the display and bring the machine to a safe stop using the steering wheel. NOTE! NOTE! When activating with CDC, the machine's max.
Page 134 www.duma-rent.com Operating instructions Operating instructions Steering Steering NOTE! NOTE! Comfort Drive Control (CDC) is deactivated by raising the armrest. Comfort Drive Control (CDC) is also deactivated by moving the gear selector from neutral position. 2 Joystick (steering lever) 2 Joystick (steering lever) Very little physical effort is required to operate the joystick.
Page 135: Braking
www.duma-rent.com Operating instructions Operating instructions Braking Braking Braking Braking Brake smoothly. This is particularly important when operating with a load and on slippery ground. NOTICE NOTICE Do not apply the parking brake while the machine Do not apply the parking brake while the machine is moving.
Page 136: Exhaust Aftertreatment System
www.duma-rent.com Operating instructions Operating instructions Exhaust aftertreatment system Exhaust aftertreatment system Exhaust aftertreatment system Exhaust aftertreatment system Regeneration Regeneration WARNING WARNING Risk of burns. Engine and exhaust system components get very hot and can cause severe burns. Avoid contact with engine compartment covers, Avoid contact with engine compartment covers, engine components and exhaust system until the engine components and exhaust system until the...
Page 137 www.duma-rent.com Operating instructions Operating instructions Exhaust aftertreatment system Exhaust aftertreatment system regeneration is requested. A parked regeneration must be performed every 500 hours in order to ensure complete removal of the soot load. This will be performed at the engine oil change interval (before changing the engine oil) in the machine service program.
Page 138 www.duma-rent.com Operating instructions Operating instructions Exhaust aftertreatment system Exhaust aftertreatment system Start a parked regeneration Start a parked regeneration During normal operation, when the machine requests a parked regeneration, it can be started using the regeneration switch, see page . At the service interval 500 ±...
Page 139 A service regeneration can also be required if a fault has occurred. Service regeneration is the same as parked regeneration, but has to be performed by a service technician with the Volvo service tool. Possible Possible consequences if consequences if the...
Page 140 www.duma-rent.com Operating instructions Operating instructions Exhaust aftertreatment system Exhaust aftertreatment system Alarms that require specific action Alarms that require specific action Text on Display indication Alarm level Action display - buzzer sounds 1 Park the machine in PARK Warning, amber - amber central an area that is not SOON...
Page 141 www.duma-rent.com Operating instructions Operating instructions Exhaust aftertreatment system Exhaust aftertreatment system - buzzer sounds 1 Restart Regenerati Warning, amber - amber central regeneration when warning on possible. cancelled Derate soon V1135633 - buzzer sounds 1 Park the machine. PARK Warning, amber - amber central 2 Restart MACHINE...
Page 142 Operating instructions Operating instructions Exhaust aftertreatment system Exhaust aftertreatment system - buzzer sounds 1 Turn off the engine. PARK Warning, red - red central 2 Contact a Volvo- SAFELY warning on approved workshop Service - engine for regeneration. regenerati performance is...
Page 143 www.duma-rent.com Operating instructions Operating instructions Exhaust aftertreatment system Exhaust aftertreatment system - buzzer sounds 1 Reduce the engine REDUCE Warning, amber - amber central speed. ENGINE warning on 2 Park the machine in SPEED an area that is not Parked heat-sensitive.
Page 144 www.duma-rent.com Operating instructions Operating instructions Exhaust aftertreatment system Exhaust aftertreatment system then full engine power (called restored engine function) can be obtained twice during derate level 1. This can be done in case of a danger or hazard and, e.g., if the machine has to be moved. This will not extend the time for activation of derate level 2.
Page 145 www.duma-rent.com Operating instructions Operating instructions Exhaust aftertreatment system Exhaust aftertreatment system Exhaust Exhaust aftertreatment aftertreatment system, system, alarms alarms requiring special actions requiring special actions NOTE! NOTE! The display text will show ”AdBlue®” in machines for the European market and “DEF” in machines for the US market.
Page 146 Exhaust aftertreatment system AdBlue®/DEF quality monitoring AdBlue®/DEF quality monitoring Display figure Alarm level Action Replace AdBlue - buzzer sounds 1 Contact a Volvo- - amber central authorized dealer. warning on - solid symbol V1126376 Wrong AdBlue quality Derate soon - buzzer sounds...
Page 147 Exhaust aftertreatment system SCR-system failure monitoring SCR-system failure monitoring Display figure Alarm level Action Check SCR-system - buzzer sounds 1 Contact a Volvo- - amber central authorized dealer. warning on - solid symbol V1126376 SCR-system failure Derate soon - buzzer sounds...
Page 148: Stopping
www.duma-rent.com Operating instructions Operating instructions Stopping Stopping Stopping Stopping NOTICE NOTICE Do not turn off the battery disconnect switch when Do not turn off the battery disconnect switch when the engine is engine is running. running. The The electrical electrical system system may be may be damaged.
Page 149 www.duma-rent.com Operating instructions Operating instructions Stopping Stopping WARNING WARNING Risk of falling. Careless mounting and dismounting of the machine could result in falling and injury. Always use the three-point approach to access or Always use the three-point approach to access or leave leave the the machine...
Page 150: Parking
www.duma-rent.com Operating instructions Operating instructions Parking Parking Parking Parking 1 If possible, place the machine on level ground. If this is not possible, block the wheels so that the machine cannot start rolling. Lower the attachment against the ground. 2 Check that all switches and controls are in the "off"...
Page 151 www.duma-rent.com Operating instructions Operating instructions Parking Parking Long-term Long-term parking parking and and taking taking machine machine out of out of service service NOTICE NOTICE If If the the machine is machine is not not going to going to be be used used every every day, all...
Page 152: Measures When Getting Stuck
www.duma-rent.com Operating instructions Operating instructions Measures when getting stuck Measures when getting stuck Measures when getting stuck Measures when getting stuck What to do if the machine gets stuck What to do if the machine gets stuck If the machine has got stuck, it is usually best to reverse out.
Page 153: Retrieving And Towing
www.duma-rent.com Operating instructions Operating instructions Retrieving and towing Retrieving and towing Retrieving and towing Retrieving and towing WARNING WARNING Risk of fatal accidents by runaway machine. Loss of braking function and steering function could cause serious injury or death by runaway machine. If If the the engine engine cannot...
Page 154 www.duma-rent.com Operating instructions Operating instructions Retrieving and towing Retrieving and towing When recovering forwards, use the eyes (B) by the front axle's attachment intended for lashing the machine. To avoid oblique loading, pull the machine straight rearwards/forwards. Try to distribute the load by connecting to both eyes.
Page 155 NOTE! NOTE! Before continuing operation of the machine the hydrostatic system must be de-aired after towing by a Volvo authorized service, in order to avoid damage. Towing device on counterweight Towing device on counterweight NOTE!
Page 156: Transporting Machine
www.duma-rent.com Operating instructions Operating instructions Transporting machine Transporting machine Transporting machine Transporting machine WARNING WARNING Risk of serious injury. The machine could tilt while loading on to or unloading from the transporter. Tilting of the 1041294 machine will cause the operator to fall off which A Attaching points for lashing could result in serious injury.
Page 157 www.duma-rent.com Operating instructions Operating instructions Transporting machine Transporting machine On another vehicle On another vehicle If the machine is lifted up onto another vehicle, the frame joint must be locked. - Use the intended attaching points when lifting, see the figure later on. - Lock the frame joint with lock bolt (A) and locking pin (B).
Page 158 1 g forward without safety factor. The machine (with or without attachment) is manufactured by Volvo Construction Equipment. The machine has new or normally used rubber tires or wood-covered rims of pine or birch. If the...
Page 159 www.duma-rent.com Operating instructions Operating instructions Transporting machine Transporting machine The tie-down points on the trailer have at least the same breaking strength as the lashings. The lashings are located symmetrically in pairs and are fastened in the intended tie-down points on the machine.
Page 160: Operating Techniques Operating Techniques
www.duma-rent.com Operating techniques Operating techniques Operating techniques Operating techniques The following pages contain advice and instructions on how to operate the machine and examples of how the most common attachments are used. It is important that the correct operating techniques are used to carry out the work in a safe and efficient way.
Page 161: Eco Driving
www.duma-rent.com Operating techniques Operating techniques Eco driving Eco driving Eco driving Eco driving Power Torque Low engine rpm should be maintained in all handling for optimal use of the system and minimal fuel consumption. Exceptions are: - when filling the bucket, when engine rpm should be adapted to the material's resistance.
Page 162 Cooperate Cooperate Cooperate with other operators to enable maximal efficiency and effectiveness when working with the machines. Contact your dealer for more information and for an opportunity to participate in a Volvo course within the area.
Page 163: Whole-Body Vibrations
www.duma-rent.com Operating techniques Operating techniques Whole-body vibrations Whole-body vibrations Whole-body vibrations Whole-body vibrations Whole-body vibrations generated by construction machines are influenced by a number of factors, such as work methods, ground conditions, and machine speed, etc. The operator can affect the actual vibration levels to a great extent, since it is the operator who controls the machine's speed, work method, and haul route.
Page 164 www.duma-rent.com Operating techniques Operating techniques Whole-body vibrations Whole-body vibrations - Use Boom Suspension System if the machine is equipped with such a system. - If the machine is not equipped with a Boom Suspension System, reduce speed to prevent bouncing and rocking. - Transport the machine when there are long distances between work sites.
Page 165: Working Within Dangerous Areas
www.duma-rent.com Operating techniques Operating techniques Working within dangerous areas Working within dangerous areas Working Working within within dangerous dangerous areas areas Do not operate too close to the edge of a dock, ramp, etc. Operate slowly in tight spaces and check that there is enough room for machine and load.
Page 166 www.duma-rent.com Operating techniques Operating techniques Working within dangerous areas Working within dangerous areas Make use of a signal man when you cannot see the actual point where you are working or when the position of the pipe or cable is critical, see page .The position of the pipe or cable may deviate from the drawing or distances may be incorrectly determined.
Page 167 www.duma-rent.com Operating techniques Operating techniques Working within dangerous areas Working within dangerous areas NOTICE NOTICE Follow the recommendations for maximum Follow the recommendations for maximum permitted angle in the table below. Machine permitted angle in the table below. Machine function may be compromised, e.g., lubrication, if function may be compromised, e.g., lubrication, if recommendations recommendations are...
Page 168 www.duma-rent.com Operating techniques Operating techniques Working within dangerous areas Working within dangerous areas Check that no water has penetrated the transmission or axles. Working where there is risk of landslip Working where there is risk of landslip Always check the ground conditions before beginning to work.
Page 169 www.duma-rent.com Operating techniques Operating techniques Working within dangerous areas Working within dangerous areas WARNING WARNING Risk of frostbite. Bare skin can freeze stuck to cold metal which could cause injury. Use personal protective equipment when handling Use personal protective equipment when handling cold objects.
Page 170: Attachments
– attachment. high-tip function), and bucket with thumb (clamping arm). For more detailed information about selecting Volvo Construction Equipment attachments, contact a Volvo dealer to get a copy SE-631 85 E SKILSTUNA, S W EDEN of the attachment catalogue. MODEL SUPPLIER SERIAL The machine is prepared for different attachments.
Page 171 Check that the attachment in question is CE- marked, if the attachment is not made by Volvo. Make sure that your dealer writes in such an attachment into the "Declaration of Conformity" for...
Page 172: Attachment Brackets
www.duma-rent.com Operating techniques Operating techniques Attachment brackets Attachment brackets Attachment brackets Attachment brackets Separate attachment locking Separate attachment locking NOTICE NOTICE When When changing to changing to another another attachment, attachment, the the holes for holes for the lock pins in the new attachment should be the lock pins in the new attachment should be cleaned and lubricated.
Page 173 www.duma-rent.com Operating techniques Operating techniques Attachment brackets Attachment brackets WARNING WARNING Risk of crushing. An unsecured attachment could fall and cause serious injury or death. Always ensure the attachment is properly secured Always ensure the attachment is properly secured by pressing the front part of the attachment to the by pressing the front part of the attachment to the ground until the machine is slightly lifted.
Page 174 www.duma-rent.com Operating techniques Operating techniques Attachment brackets Attachment brackets CAUTION CAUTION Risk of crushing. Pressing the switch for the attachment lock could cause the attachment to fall off and cause personal injuries. Press Press the the switch switch for for the the attachment attachment lock lock only...
Page 175 www.duma-rent.com Operating techniques Operating techniques Attachment brackets Attachment brackets NOTE! NOTE! A warning message, "Attachment lock open", is shown on the display. 3 Lower the lifting arms so that attachment bracket disengage from the attachment. 4 Reverse away from the attachment. Version 1C...
Page 176: Hydraulic Function, 3Rd And 4Th
www.duma-rent.com Operating techniques Operating techniques Hydraulic function, 3rd and 4th Hydraulic function, 3rd and 4th Hydraulic function, 3rd and 4th Hydraulic function, 3rd and 4th (Optional equipment) (Optional equipment) WARNING WARNING Risk of crushing. Risk of crushing. Sudden movement of attachments may cause Sudden movement of attachments may cause serious injury or death to personnel near the serious injury or death to personnel near the...
Page 177 www.duma-rent.com Operating techniques Operating techniques Hydraulic function, 3rd and 4th Hydraulic function, 3rd and 4th 5 Connect the attachment's hydraulic hoses to the machine. NOTE! NOTE! Always check the control functions for the attachment before starting to work! Disconnecting Disconnecting 1 Place the attachment level on the ground.
Page 178 www.duma-rent.com Operating techniques Operating techniques Hydraulic function, 3rd and 4th Hydraulic function, 3rd and 4th NOTICE NOTICE The attachment should always rest on the ground The attachment should always rest on the ground when the pressure is released. when the pressure is released. Excess pressure in a hydraulic attachment can be released by slackening the lock nut between the hose and the hydraulic pipe and then tightening it...
Page 179: Loading
www.duma-rent.com Operating techniques Operating techniques Loading Loading Loading Loading For loading functions, see page For loading, the blocking of the working hydraulics must be deactivated. To pick up solid, cohesive materials it is recommended to quickly shift from tilting forward to tilting backwards when penetrating into the material.
Page 180: Buckets
www.duma-rent.com Operating techniques Operating techniques Buckets Buckets Buckets Buckets When the machine is used with a bucket, a working load of 50 % of the tipping load for a fully steered machine is permissible. Depending on application and/or machine size the manufacturer often recommends a utilisation lower than 50%.
Page 181 www.duma-rent.com Operating techniques Operating techniques Buckets Buckets Work with a straight machine against the material to obtain the greatest penetrating ability. This also contributes to reduced tyre wear. Gravel and heap loading Gravel and heap loading 1 Adjust the bucket so that it is level and lower it to the ground just in front of the gravel heap.
Page 182 www.duma-rent.com Operating techniques Operating techniques Buckets Buckets Transporting load (load – carry) Transporting load (load – carry) The bucket should be fully tilted backward and kept in the carrying position 30–40 cm (12–16 in) above the ground. Keep the transporting road even and free from stones and other objects.
Page 183 www.duma-rent.com Operating techniques Operating techniques Buckets Buckets material in and in front of the bucket when operating forwards. To finish off the levelling operation, keep the edge of the bucket slightly downward and reverse while pressing the bucket lightly against the ground. Suitable bucket: Suitable bucket: Straight without teeth...
Page 184 www.duma-rent.com Operating techniques Operating techniques Buckets Buckets High tipping bucket (optional equipment) High tipping bucket (optional equipment) NOTE! NOTE! For connecting and disconnecting hydraulic hoses for 3rd hydraulic function, see page . Always check the control functions for the attachment before starting to work.
Page 185 www.duma-rent.com Operating techniques Operating techniques Buckets Buckets Side tipping bucket (optional equipment) Side tipping bucket (optional equipment) NOTE! NOTE! For connecting and disconnecting hydraulic hoses for 3rd hydraulic function, see page . Always check the control functions for the attachment before starting to work.
Page 186 www.duma-rent.com Operating techniques Operating techniques Buckets Buckets Scrap bucket (optional equipment) Scrap bucket (optional equipment) NOTE! NOTE! For connecting and disconnecting hydraulic hoses for 3rd hydraulic function, see page . Always check the control functions for the attachment before starting to work. The scrap bucket is most suitable for the loading of light metal scrap, e.g.
Page 187 www.duma-rent.com Operating techniques Operating techniques Buckets Buckets Clamshell bucket (optional equipment) Clamshell bucket (optional equipment) NOTE! NOTE! For connecting and disconnecting hydraulic hoses for 3rd hydraulic function, see page . Always check the control functions for the attachment before starting to work. The clamshell bucket (also called Mulch grab bucket) is most suitable for loading bulky material, e.g.
Page 188: Pallet Forks
Volvo Volvo may be used. may be used. Pallet forks may only be used for the intended application; therefore they may not be used as pry bars to break out a stump, large rock, or similar.
Page 189 It may be advantageous to reverse the machine when operating with a heavy load on a downhill grade. NOTE! NOTE! For heavy-duty jobs requiring high breakout force, e.g., breaking out tree stumps and marble blocks – use attachments approved by Volvo.
Page 190 www.duma-rent.com Operating techniques Operating techniques Pallet forks Pallet forks Picking up loads Picking up loads Select suitable length of the fork tine so that it does not extend past the load. The pallet in front or material may be damaged since the fork tines have high penetration force.
Page 191 www.duma-rent.com Operating techniques Operating techniques Pallet forks Pallet forks as all other hydraulic circuits are loaded. The max. permitted load is determined either by the machine's stability or its hydraulic force, whichever is lowest. In countries outside the EU/EEA other rules may apply.
Page 192: Timber Grapples
www.duma-rent.com Operating techniques Operating techniques Timber grapples Timber grapples Timber grapples Timber grapples (optional equipment) (optional equipment) WARNING WARNING Risk of crushing and cutting. Sudden movement of machine or machine parts could cause serious injury. Before Before resuming resuming operation operation ensure ensure that that the...
Page 193 www.duma-rent.com Operating techniques Operating techniques Timber grapples Timber grapples Working with timber grapples Working with timber grapples Unloading vehicle Unloading vehicle Operate very carefully when filling the grapple to avoid damaging stakes and their attachments on the vehicle. 1 Approach the vehicle which is to be unloaded with a raised and fully open grapple.
Page 194 www.duma-rent.com Operating techniques Operating techniques Timber grapples Timber grapples used better and it is possible to build higher stacks. The heel kick-out can also be used as a counterhold when handling single logs. Basic Basic rule: rule:Make sure that the logs leave the grapple without falling.
Page 195 www.duma-rent.com Operating techniques Operating techniques Timber grapples Timber grapples WARNING WARNING Risk of crushing. Swinging objects could cause serious injury. Always ensure no persons are in the danger zone Always ensure no persons are in the danger zone before lifting or moving objects. before lifting or moving objects.
Page 196: Special Hydraulics
www.duma-rent.com Operating techniques Operating techniques Special hydraulics Special hydraulics Special hydraulics Special hydraulics Hydraulic Hydraulic function, function, 4th 4th switchable switchable from from (optional equipment) (optional equipment) This equipment serves one hydraulic function at the time, 3rd or 4th. It is used when two auxiliary hydraulic functions are needed, for example road sweeper with hydraulic slewing device.
Page 197: Material Handling Arm
NOTICE NOTICE Only material handling arms approved with the Only material handling arms approved with the machine by Volvo may be used. machine by Volvo may be used. WARNING WARNING Risk of fatal accidents. Using attachments for lifting or transporting persons may lead to fatal accidents with serious crushing injury or death.
Page 198 www.duma-rent.com Operating techniques Operating techniques Material handling arm Material handling arm 1460 mm = 1350 Kg 1200 Kg (57.5 in) = (2976 lbs) (2646 lbs) 1660 mm = 1250 Kg 1100 Kg (65.4 in )= (2756 lbs) (2425 lbs) NOTE! NOTE! There is no end-stop beyond the length 1,660 mm (65.4 in), so there is a risk that the inner arm is...
Page 199 NOTICE NOTICE Only material handling arms approved with the Only material handling arms approved with the machine by Volvo may be used. machine by Volvo may be used. WARNING WARNING Risk of fatal accidents. Using attachments for lifting or transporting persons may lead to fatal accidents with serious crushing injury or death.
Page 200 The permitted effective load depends on the machine's size, bucket type, and the machine's configuration, and can be requested from Volvo upon submission of the above information. Due to the machine's design, the effective load may never exceed 2500 kg (5512 lbs).
Page 201: Road Sweeping (Optional Equipment)
www.duma-rent.com Operating techniques Operating techniques Road sweeping (optional equipment) Road sweeping (optional equipment) Road sweeping (optional Road sweeping (optional equipment) equipment) NOTE! NOTE! For connecting and disconnecting hydraulic hoses for 3rd hydraulic function, see page . Always check the control functions for the attachment before starting to work.
Page 202: Lifting Objects
For more e.g. lifting freely suspended loads. For more detailed information you should contact your detailed information you should contact your authorised Volvo dealer. authorised Volvo dealer. NOTICE NOTICE Observe the nominal loads that apply to the Observe the nominal loads that apply to the machine while transporting.
Page 203 www.duma-rent.com Operating techniques Operating techniques Lifting objects Lifting objects Do not turn suddenly with a suspended load. Remember the centrifugal force. Operate the machine slowly and carefully. Make sure that visibility is not reduced by big loads. If needed, get help from a signal man. Slinging long loads Slinging long loads Boards, planks, reinforcing irons or similar should...
Page 204: Signalling Diagram
www.duma-rent.com Operating techniques Operating techniques Signalling diagram Signalling diagram Signalling diagram Signalling diagram If If the the operator's operator's visibility is visibility is restricted, restricted, e.g., e.g., due to a due to a big load, use a signal man. big load, use a signal man. The faster lifting, lowering, or movement that is required, the livelier the signal man's movements should be.
Page 205 www.duma-rent.com Operating techniques Operating techniques Signalling diagram Signalling diagram MOVE FORWARD MOVE FORWARD MOVE BACK MOVE BACK DANGER (EMERGENCY DANGER (EMERGENCY Both arms bent with palms Both arms bent with palms STOP) STOP) facing up and underarms facing down and Both arms up with palms moving slowly and underarms moving slowly...
Page 206: Safety When Servicing Safety When Servicing
Safety when servicing This section deals with the safety rules that must be followed when checking and servicing the machine. Volvo will not accept any responsibility if other tools, lifting devices, or work methods described in this publication are used.
Page 207: Service Position
www.duma-rent.com Safety when servicing Safety when servicing Service position Service position Service position Service position BEFORE BEFORE you you begin begin service service work work the machine must be placed on level ground and prepared as shown below. AFTER AFTER you you have have completed completed the...
Page 208: Before Service, Read
Lifting devices, tools, working methods, lubricants and parts prescribed in the Operator's Manual should be used. Volvo CE will not accept any responsibility otherwise. Make sure that no tools or other objects, which may cause damage, have been forgotten in or on the machine.
Page 209 www.duma-rent.com Safety when servicing Safety when servicing Before service, read Before service, read Never set a relief valve to a higher pressure than that recommended by the manufacturer. Machines, which are used within a polluted or in another way insanitary area should be equipped for this kind of work.
Page 210 www.duma-rent.com Safety when servicing Safety when servicing Before service, read Before service, read environmentally hazardous oils and fluids. These must also be handled as environmentally hazardous waste.
Page 211: Preparations Before Service
3 Unplug the electronic units. For more information, contact a workshop authorized by Volvo. 4 Connect the welding equipment’s ground connection as close to the welding point as possible and make sure that the current does not pass across a bearing.
Page 212: Fire Prevention
www.duma-rent.com Safety when servicing Safety when servicing Fire prevention Fire prevention Fire prevention Fire prevention WARNING WARNING Risk of fire. Operating in environments with flammable or other explosive particulates in the air could increase the risk of fire. Use special special equipment equipment and and proper...
Page 213 www.duma-rent.com Safety when servicing Safety when servicing Fire prevention Fire prevention electrically powered tools. Oily or greasy clothes are a serious fire hazard. Check daily that the machine and equipment are free from dust and oil. This reduces the risk of fire and also makes it easier to detect loose or damaged parts.
Page 214 www.duma-rent.com Safety when servicing Safety when servicing Fire prevention Fire prevention 7 Turn off the battery disconnector, if it can be reached safely. 8 If possible try to put out the fire. Otherwise move away from the machine and the danger area. Actions after a fire Actions after a fire When handling a machine that has been damaged...
Page 215: Handling Hazardous Materials
www.duma-rent.com Safety when servicing Safety when servicing Handling hazardous materials Handling hazardous materials Handling hazardous materials Handling hazardous materials Heated paint Heated paint WARNING WARNING Risk of toxin inhalation. Burning of painted, plastic or rubber parts produces gases that could damage respiratory tracts. Never burn painted or rubber parts or any plastics.
Page 216 www.duma-rent.com Safety when servicing Safety when servicing Handling hazardous materials Handling hazardous materials Fluoro-carbon Fluoro-carbon rubber rubber which which has has been been heated heated WARNING WARNING Risk of toxin inhalation. Fluoro rubber seals when heated beyond their rated limits will release a very toxic gas that is corrosive to respiratory tracts.
Page 217 www.duma-rent.com Safety when servicing Safety when servicing Handling hazardous materials Handling hazardous materials WARNING WARNING Risk of frostbite. The refrigerant media is moderately hazardous to the health. In liquid form the refrigerant could cause frostbite. When in the form of a gas at high concentration it has an anaesthetic effect and at lower concentration it primarily affects the nervous system.
Page 218 www.duma-rent.com Safety when servicing Safety when servicing Handling hazardous materials Handling hazardous materials Batteries Batteries WARNING WARNING Risk of chemical burns. Contact with battery acid causes serious chemical burns. Always wear personal protective gloves, goggles Always wear personal protective gloves, goggles and clothing when handling batteries.
Page 219 www.duma-rent.com Safety when servicing Safety when servicing Handling hazardous materials Handling hazardous materials provide special work instructions and actions, as well as necessary protective equipment. Also check local and national regulations on crystalline silicon dioxide and silicosis.
Page 220: Handling Line, Tubes And Hoses
Check lines, tubes and hoses carefully. Do not reuse hose, tube and fittings. Do not use your bare hand to check for leaks. Tighten all connections. Consult your Volvo CE dealer for the recommended tightening torque. If any of the following conditions are found, replace the parts.
Page 221: Maintenance Maintenance
This page also makes it clear which jobs in the service program can be done by the operator, and which ones should be done at a Volvo-authorized dealer. Exhaust control system Exhaust control system...
Page 222 The operating time between intervals only applies if the machine is used in normal environment and operating conditions. Ask your Volvo dealer what is right for your specific machine. An additional inspection at 1,000 hours is to be done by an authorized Volvo dealer, in addition to the continuous service program.
Page 223 www.duma-rent.com Maintenance Maintenance Service points Service points V1156380 Engine oil filling point Batteries (under the engine hood) Engine oil dipstick Battery disconnect switch Fuel filling point Hydraulic oil level glass Primary fuel filter Hydraulic oil filling point Engine air cleaner Windscreen washer reservoir Coolant filling point (expansion tank Fuses...
Page 224: Lubrication And Service Chart
www.duma-rent.com Maintenance Maintenance Lubrication and service chart Lubrication and service chart Lubrication and service chart Lubrication and service chart Lubrication Lubrication The service life of bushings and pivot pins can be considerably extended by regularly greasing the machine in the correct way. The greasing of bearings has two main purposes: The greasing of bearings has two main purposes: - Add grease to the bearing to reduce friction...
Page 225 www.duma-rent.com Maintenance Maintenance Lubrication and service chart Lubrication and service chart Battery Battery Belt tension Belt tension Coolant Coolant Control lights Control lights Air conditioning Air conditioning Draining Draining...
Page 226 www.duma-rent.com Maintenance Maintenance Lubrication and service chart Lubrication and service chart Lubrication and service chart Lubrication and service chart Intervals: Intervals: Daily (every 10 hours), 50, 125, 250, 500, 1000, 1500, 2000, and 6000 hours (symbol explanation, see page 1000h 1500h 2000h 6000h...
Page 227 Contact a Change engine oil and engine oil filter workshop authorized by Volvo Check the engine's radiator, the hydraulic oil cooler, the intercooler, and the air conditioning condenser Grease the propeller shaft Check the coolant level (every 500 hours or when message is...
Page 228 Lubrication and service chart Lubrication and service chart Contact a Change the secondary fuel filter workshop authorized by Volvo Contact a Replace the primary fuel filter workshop authorized by Volvo a)Check daily if there is a risk of damage to the tires, e.g., when handling sharp rocks.
Page 229 www.duma-rent.com Maintenance Maintenance Lubrication and service chart Lubrication and service chart Lubrication and service chart Lubrication and service chart Intervals: Intervals: Every 1000, 1500, 2000, and 6000 hours (symbol explanation, see page Measures that can be carried out by the Measures that can be carried out by the operator: operator: Page...
Page 230 www.duma-rent.com Maintenance Maintenance Lubrication and service chart Lubrication and service chart Measures Measures that that should should be be carried carried out out by a by a workshop workshop at below stated intervals: at below stated intervals: EVERY 1000 HOURS EVERY 1000 HOURS Change the oil in the front axle Change the oil in the rear axle with transfer box...
Page 231: Maintenance Service, Every 10 Hours
www.duma-rent.com Maintenance Maintenance Maintenance service, every 10 hours Maintenance service, every 10 hours Maintenance service, every 10 Maintenance service, every 10 hours hours Test-run and check Test-run and check Performed daily. Performed daily. Warning decals Warning decals 1 Check that all warning decals are in place, are legible, and are not damaged, see page External check External check...
Page 232 3 Turn off the engine. Actions after operating Actions after operating Fill the fuel tank, as this will counteract the formation of condensation water. NOTE! NOTE! Contact a Volvo-authorized workshop if there is a problem with any of the items above.
Page 233 Mineral oil may not be used together with biologically degradable hydraulic oil. When changing from mineral oil to biologically degradable hydraulic oil, contact a workshop authorized by Volvo. NOTE! NOTE! For recommended lubricants, see page...
Page 234 www.duma-rent.com Maintenance Maintenance Maintenance service, every 10 hours Maintenance service, every 10 hours Engine oil level, checking Engine oil level, checking Check engine oil level every 10 hours. Check engine oil level every 10 hours. The oil level should be checked before starting the engine.
Page 235 www.duma-rent.com Maintenance Maintenance Maintenance service, every 10 hours Maintenance service, every 10 hours Water separator, checking Water separator, checking - Check the water separator every 10 hours. Drain if necessary. - Take care of fuel spillage by using a plastic hose and a vessel.
Page 236 4 Check the oil's quality. The oil should be changed if it contains sludge and is thick. Contact a workshop authorized by Volvo. 5 Check the underside of the filter insert. The oil should be changed if there are sludge deposits.
Page 237: Maintenance Service, Every 50 Hours
www.duma-rent.com Maintenance Maintenance Maintenance service, every 50 hours Maintenance service, every 50 hours Maintenance service, every 50 Maintenance service, every 50 hours hours Articulation joints, lubricating Articulation joints, lubricating A Grease nipple, frame joint, lower bearing B Grease nipple, frame joint, upper bearing C Grease nipple, steering cylinders, rear bearings (one on each side) D Grease nipple, steering cylinders, front bearings (one on each side) Grease the lower bearing every 50 hours.
Page 238 www.duma-rent.com Maintenance Maintenance Maintenance service, every 50 hours Maintenance service, every 50 hours Tyres, checking air pressure Tyres, checking air pressure WARNING WARNING Risk of explosion. Inflating a tyre could cause it to explode. An exploding tyre could lead to lethal injuries. Use a self-attaching air chuck with a hose long Use a self-attaching air chuck with a hose long enough to enable the tyre to be inflated without...
Page 239 www.duma-rent.com Maintenance Maintenance Maintenance service, every 50 hours Maintenance service, every 50 hours - Tyres on stored wheels (spare wheels) should be kept in a lying down position and only be inflated sufficiently to keep the rim parts in position. - Do not re-inflate a tyre, if the machine has been operated with a tyre pressure that has been below 80% of the lowest recommended tyre pressure...
Page 240 Use only Volvo Coolant VCS when filling the Use only Volvo Coolant VCS when filling the coolant system. coolant system. 1 Turn off the engine and apply the parking brake.
Page 241: Maintenance Service, Every 125 Hours
www.duma-rent.com Maintenance Maintenance Maintenance service, every 125 hours Maintenance service, every 125 hours Maintenance service, every 125 Maintenance service, every 125 hours hours Steering cylinder bearings, lubricating Steering cylinder bearings, lubricating Grease the bearings every 125 hours. Grease the bearings every 125 hours. NOTE! NOTE! Grease every 50 hours in aggressive/corrosive...
Page 242: Maintenance Service, Every 250 Hours
www.duma-rent.com Maintenance Maintenance Maintenance service, every 250 hours Maintenance service, every 250 hours Maintenance service, every 250 Maintenance service, every 250 hours hours Water separator, draining Water separator, draining - Check the water trap every 10 hours. Drain if necessary. - Drain the water trap every 250 hours.
Page 243 www.duma-rent.com Maintenance Maintenance Maintenance service, every 250 hours Maintenance service, every 250 hours Articulation joints, lubricating Articulation joints, lubricating A Grease nipple, frame joint, lower bearing B Grease nipple, frame joint, upper bearing C Grease nipple, steering cylinders, rear bearings (one on each side) D Grease nipple, steering cylinders, front bearings (one on each side) Grease the upper bearing every 250 hours.
Page 244: Maintenance Service, Every 500 Hours
www.duma-rent.com Maintenance Maintenance Maintenance service, every 500 hours Maintenance service, every 500 hours Maintenance service, every 500 Maintenance service, every 500 hours hours...
Page 245 www.duma-rent.com Maintenance Maintenance Maintenance service, every 500 hours Maintenance service, every 500 hours Engine oil, filling Engine oil, filling 1 Fill with new oil through engine oil filling point (A). Change volume incl. filter: 11.5 litres (3.04 US gal). For quality of oil, see page 2 Screw the cap back on.
Page 246 www.duma-rent.com Maintenance Maintenance Maintenance service, every 500 hours Maintenance service, every 500 hours WARNING WARNING Risk of crushing and cutting. Rotating parts could cause serious injury. Shut Shut down down the the engine engine before before cleaning cleaning the the machine machine or any component of the machine.
Page 247 Volvo Coolant VCS is used when topping up or when changing coolant. Volvo Coolant VCS is yellow and a decal by the fill point shows that the system is filled with this coolant (see picture).
Page 248 Use only Volvo Coolant VCS when filling the Use only Volvo Coolant VCS when filling the coolant system. coolant system. NOTICE NOTICE Never fill a...
Page 249: Maintenance Service, Every 1000 Hours
5 Neutral position should be selected, see page 6 Check that the parking brake is able to hold the machine from moving. NOTE! NOTE! If the machine moves, the parking brake must be checked further. Contact a workshop authorized by Volvo.
Page 250: Maintenance Service, Every 2000 Hours
www.duma-rent.com Maintenance Maintenance Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every Maintenance service, every 2000 hours 2000 hours Pre-cleaner (optional equipment) Pre-cleaner (optional equipment) When working in a particularly dusty environment, we recommend the use of a pre-cleaner. The pre-cleaner is installed on the air intake instead of the rain cap.
Page 251: Maintenance Service, When Required
www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required Maintenance service, when Maintenance service, when required required Fuel, filling Fuel, filling NOTICE NOTICE Risk of machine damage. Risk of machine damage. Refueling of Refueling of any any other other fluid fluid but but diesel in...
Page 252 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required WARNING WARNING Risk of fire. Burning fuel can cause fatal injuries. Stop the engine before filling fuel. Stop the engine before filling fuel. WARNING WARNING Risk of fire hazard. Regeneration operations generate hot exhaust and cause machine components to become hot.
Page 253 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required Fuel system, draining Fuel system, draining WARNING WARNING Risk of fire. Burning fuel can cause fatal injuries. Stop the engine before filling fuel. Stop the engine before filling fuel. WARNING WARNING Risk of high pressure injection.
Page 254 Never damage the filter or fill AdBlue®/DEF without the filter in place. filter or fill AdBlue®/DEF without the filter in place. Turn to your local Volvo dealer for support. Turn to your local Volvo dealer for support. NOTICE NOTICE Risk of machine damage.
Page 255 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required 3 Open up the protection cover against the rubber strip on the cab filter door. 4 Clean the inside of the protection cover, the filler cap and the surrounding. NOTE! NOTE! Place the filler cap during re-filling with the bottom...
Page 256 For distribution of distribution of AdBlue®/DEF AdBlue®/DEF (all (all other other markets), markets), please contact your local Volvo dealer for more please contact your local Volvo dealer for more information. information. Fuel system, bleeding Fuel system, bleeding Prevent fuel spills by using a plastic hose or a Prevent fuel spills by using a plastic hose or a container.
Page 257 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required 5 After start, check that there are no leaks. NOTE! NOTE! The hand pump may not be used when the engine is running. Handle Handle filters, filters, oils oils and and liquids in liquids in an an environmentally...
Page 258 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required Battery disconnect switch Battery disconnect switch ON: Toggle to the front, indicated by LED on. OFF: Toggle to the rear, LED off. NOTE! NOTE! The battery disconnector has to be operated every time.
Page 259 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required WARNING WARNING Risk of serious injury. Short-circuit, open flames or sparks near a charging battery could lead to an explosion. Switch off charge current before disconnecting Switch off charge current before disconnecting charging charging cable cable clamps.
Page 260 Maintenance service, when required 3 Unplug the electronic units. For more information, contact a workshop authorized by Volvo. 4 Connect the welding equipment’s ground connection as close to the welding point as possible and make sure that the current does not pass across a bearing.
Page 261 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required Axles oil, checking level and refilling Axles oil, checking level and refilling Filling Filling Fill oil up to the edge by the level plug. Operate the machine for a few minutes after filling. Check the level again, top up if needed.
Page 262 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required Washer fluid, checking level and Washer fluid, checking level and refilling refilling The reservoir is used for the windshield and the rear window washer. - Fill up washer reservoir (A) when necessary. - With temperatures around or below freezing make sure that a sufficient amount of anti-freeze is added.
Page 263 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required Cleaning Cleaning 1 Open the filter cover (side casing) carefully with the auxiliary key (also used for the fuel cap). NOTE! NOTE! The window should be kept closed in order to prevent dust from entering the cab interior.
Page 264 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required When changing asbestos filter, the used asbestos filter shall be placed in the tight-sealing plastic bag that is supplied with each asbestos filter package. Do not shake the asbestos filter, just place it carefully in the supplied plastic bag.
Page 265 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required NOTICE NOTICE Avoid Avoid using using strong strong cleaning cleaning agents or agents or chemicals in chemicals in order to minimise the risk of damage to the paint order to minimise the risk of damage to the paint finish.
Page 266 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required Touch-up painting Touch-up painting - Check if there are any damaged areas of the paint finish. - At first clean the machine. - Rectify any damage to paint finish in a professional way.
Page 267 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required V1156379 Hot surfaces in the engine compartment Bucket teeth, replacing Bucket teeth, replacing WARNING WARNING Risk of splinter injury. When striking metal objects with a hammer, flying metal chips could cause serious splinter injury to eyes and other body parts.
Page 268 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required Removing tooth Removing tooth 1 Lower the bucket to the ground and angle it slightly upward. 2 Clean the opening for tooth adapter's lock device. 3 Drive out the lock device with a hammer and the special tool or another suitable drift.
Page 269 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required Central lubrication system Central lubrication system (Optional equipment) (Optional equipment) V1109764 The machine may be equipped with an automatic greasing system which automatically greases many points according to a preselected lubrication cycle. The automatic greasing system should be inspected regularly and should be co-ordinated with other regular maintenance and control.
Page 270 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required V1156541 Reservoir - that there is sufficient grease in the reservoir. Top up when needed, see page NOTE! NOTE! Too low lubricant level constitutes a great risk of air entering the system (the most common cause of operating problems).
Page 271 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required Filling lubricant Filling lubricant Lubricant must be topped up before the level falls Lubricant must be topped up before the level falls below the minimum marking on the reservoir. below the minimum marking on the reservoir.
Page 272 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required machine is subjected, the interval can be changed using the keypad and display, see page 1 Turn the ignition key to position 1 (operating position). 2 Select "Service" with the keypad. 3 Select "Central lubrication"...
Page 273 www.duma-rent.com Maintenance Maintenance Maintenance service, when required Maintenance service, when required System test System test In order to check the function of the greasing system, or to initiate an extra lubrication cycle after, e.g., the machine has been washed, a system test can be run.
Page 274 Use a soft brush, not compressed air. Evaporator (ventilation filters and plastic For more thorough cleaning, the evaporator must cover removed) be loosened from its mountings and cleaned from the rear. Therefore, this ought to be carried out at a workshop authorised by Volvo.
Page 275: Specifications Specifications
Oil grade < 15 ppm < 15 ppm > 15 ppm is not allowed. > 15 ppm is not allowed. Oil change interval Oil change interval Volvo Ultra Diesel Engine Oil 500 hours VDS-4 ACEA: E9 250 hours API: CJ–4...
Page 276 Volvo Service. AXLES AXLES Volvo Wet Brake Volvo Wet Brake Axle Transaxle Oil Transaxle Oil differential (WB102) (WB102) Volvo Wet Brake Transaxle Oil (WB102) Axle SAE 90/ LS planetary hubs Transfer box V1160229 (TP-version only) COOLING COOLING Volvo Coolant VCS...
Page 277 Coolant Coolant Only use Volvo Coolant VCS when topping up or changing coolant. To avoid damage to engine and cooling system, different coolants or corrosion protection must not be mixed. When using concentrated Volvo Coolant VCS and clean water, the mixture should contain 40–60% concentrated coolant and 60–40% clean water.
Page 278 Specifications Recommended lubricants Recommended lubricants If there is any doubt about the water quality use ready-mixed Volvo Coolant VCS, which contains 40% concentrated coolant. Do not mix with any other ready-mixed coolants since this may result in engine damage. Grease...
Page 279: Fuel System
www.duma-rent.com Specifications Specifications Fuel system Fuel system Fuel system Fuel system Fuel Fuel Fuel recommendations for EU-certified engines Fuel recommendations for EU-certified engines (with recirculation of exhausts (EGR) and (with recirculation of exhausts (EGR) and aftertreatment of exhausts) for models from year aftertreatment of exhausts) for models from year 2011.
Page 280 (e.g., rape-seed methyl ester, RME fuel) are offered on certain markets both as pure products and as mixed into the diesel fuel. Volvo CE accepts max. 7% intermix of bio-diesel fuel in the diesel fuel, ready-mixed from the oil companies.
Page 281 Always use fluid specified in ISO 22241-1. Do not reuse drained AdBlue®/DEF. In order to fulfil US Tier 4 Final, California Tier 4 Final, and EUs Step IV emission requirements, Volvo has developed new engines. For reducing nitrogen oxides (NO these engines are equipped with a selective catalytic reduction system (SCR-system).
Page 282 For information on ordering AdBlue®/DEF (only applies to USA-market): • Volvo CE Customer Support: 1-877-823-1111 (office hours) • www.volvoce.com (outside of office hours) For information on ordering AdBlue®/DEF (other markets), contact your local Volvo dealer. Actions in case of contact with AdBlue®/DEF: Actions in case of contact with AdBlue®/DEF:...
Page 283: Service Capacities And Change Intervals
www.duma-rent.com Specifications Specifications Service capacities and change intervals Service capacities and change intervals Service capacities and change Service capacities and change intervals intervals Change capacities Change capacities Oils and fluids Oils and fluids Filling capacities Filling capacities Engine, incl. filter 11.5 litres (3.0 US gal) Oil bath air cleaner (optional equipment) 2.5 litres (0.7 US gal)
Page 284 www.duma-rent.com Specifications Specifications Service capacities and change intervals Service capacities and change intervals Fuel filters, secondary 500 operating hours AdBlue®/DEF-filter 500 operating hours Air cleaner, primary filter 1000 operating hours Cab asbestos filter (optional equipment) 1000 operating hours Cab ventilation prefilter 1000 operating hours Hydraulic oil filter and breather filter 1500 operating hours...
Page 285: Engine
www.duma-rent.com Specifications Specifications Engine Engine Engine Engine Model Model L45H L45H L50H L50H Make In-line 4-stroke diesel In-line 4-stroke diesel engine with Common rail engine with Common rail direct injection, turbo- direct injection, turbo- charger and charge-air- charger and charge-air- cooler, Tier4f compliant cooler, Tier4f compliant with electronic control,...
Page 286: Electrical System
www.duma-rent.com Specifications Specifications Electrical system Electrical system Electrical system Electrical system System voltage System voltage 24 V 24 V Battery 2 pcs Battery voltage 12 V Battery, fully charged 12.75 V Battery, discharge stop 10.5 V Battery capacity 2 x 100 Ah Battery, fully charged 12.75 V Alternator, rated output...
Page 287 www.duma-rent.com Specifications Specifications Electrical system Electrical system Relays and fuses in the engine compartment Relays and fuses in the engine compartment NOTE! NOTE! Only use fuses with stated capacity (Ampere rating). Risk of damaging or burning the printed circuit board! RE6401 FU70 FU71...
Page 288 www.duma-rent.com Specifications Specifications Electrical system Electrical system Relays and fuses on the circuit board Relays and fuses on the circuit board Relays Relays FU 93 FU 94 FU 95 FU 61 FU 64 RE 2301 RE2502 RE9171 FU 65 DI21 DI06 DI17 DI20...
Page 289 www.duma-rent.com Specifications Specifications Electrical system Electrical system Working lights cab front 15EA feed, e.g. for Boom Suspension System (BSS) Not used Flasher relay Rear window wiper Fuel pre-filter heating Stop lights Power supply for engine Not used Fuses Fuses FU 93 FU 94 FU 95 FU 61...
Page 290 www.duma-rent.com Specifications Specifications Electrical system Electrical system Brake lights Hydraulic servo HMICU, IC High and low Beam, Windscreen Wiper and washer Working lights cab front Windshield wiper and washer rear Alternator, hour counter Position light front left and rear Direction indicators right, number plate, working lights (cab) front, cab rear Position light front right and rear...
Page 291 www.duma-rent.com Specifications Specifications Electrical system Electrical system CU6601, GPMECU2 Caretrack, voltage converter CCM, Auxiliary Heater Electronic battery disconnecting switch AC compressor, cab pause Engine pre-heating, heating heater water pump flange (included in engine cable) Not used Auxiliary heater ECM, ACM Auxiliary heater EGR, joystick supply, F-N-R, differential lock...
Page 292: Transmission
Specifications Transmission Transmission Transmission Transmission Hydrostatic travel system Hydrostatic travel system Hydraulic pump, make Volvo/Bosch Rexroth Hydraulic pump, type Axial piston pump, variable displacement Hydraulic motor, make Volvo/Bosch Rexroth Hydraulic motor, type Axial piston motor, variable displacement Travel speeds Travel speeds...
Page 293: Brake
www.duma-rent.com Specifications Specifications Brake Brake Brake Brake Service brake, type Oil-immersed disc brake in rear axle. Single circuit brake system with 1 pressure accumulator. Service brake, disc thickness, new 5.5 mm (0.22 in) Service brake, disc thickness, wear limit 4.5 mm (0.18 in) Inching brake pedal Hydraulic inching brake pedal for infinitely variable control of travel speed and service...
Page 294: Steering
www.duma-rent.com Specifications Specifications Steering Steering Steering Steering Steering system, type Articulated frame steering with Hydrostatic LS steering unit Steering pump, type Variable axial piston pump (working hydraulic pump) Steering oil flow, max. 70 l/min (18.5 US gal/min) Number of steering wheel revolutions, total Steering cylinders 2 pcs., double-acting...
Page 295: Wheels
www.duma-rent.com Specifications Specifications Wheels Wheels Wheels Wheels Tires Tires L45G L45G L50G L50G Air pressures: bar / psi front rear front rear 15.5 - 25 3.5 (51) 2.5 (36) 3.5 (51) 2.5 (36) 15.5 R 25 3.25 (47) 2.5 (36) 3.5 (51) 2.5 (36) 17.5 - 25...
Page 296: Cab
www.duma-rent.com Specifications Specifications General General The cab is installed on rubber pads, is insulated, and has a flat floor with rubber mat. Tested and approved as a protective cab and meets standards according to ISO 3471-1994 and SAE 1040-MAY 94 (ROPS), ISO 3449-2005 (FOPS). Number of emergency exits 2 (door and right side window) Heating and ventilation...
Page 297 www.duma-rent.com Specifications Specifications The following vibration directions are defined: x = fore-aft y = lateral z = vertical NOTE! NOTE! These values for generated whole-body vibrations were determined at special operating and ground conditions. Therefore they are not representative for all different conditions according to the intended use of the machine and should not be used as the only source to determine the whole-body vibrations to which an operator is exposed when using the machine.
Page 298: Hydraulic System
www.duma-rent.com Specifications Specifications Hydraulic system Hydraulic system Hydraulic system Hydraulic system Working hydraulics Working hydraulics Type Closed-center LS system with flow sharing, main control valve pilot-operated Axial piston pump, variable A4VG90DA displacement Hydraulic pump, flow, max 132 l/min (34.9 US gal/min) (L45H) 158 l/min (41.7 US gal/min) (L50H) Tilt cylinder 1 pcs., double-acting...
Page 299: Machine Weights
1. The machine is designed for a maximum machine weight acc. to the table. The max. weight applies when the machine is equipped for certain applications approved by Volvo. Safety will be jeopardized if the max. weight is exceeded. In addition, no manufacturer warranties are valid. However, always...
Page 300: Dimensions
www.duma-rent.com Specifications Specifications Dimensions Dimensions Dimensions Dimensions L45H with attachment carrier type Z L45H with attachment carrier type Z V1160919 L45H with TP-Linkage, TPZ attachment carrier and 15.5-25 tires 5325 mm 210 in 45° 2650 mm 104 in 75° 395 mm 16 in 255 mm 10 in...
Page 301 www.duma-rent.com Specifications Specifications Dimensions Dimensions Hydraulic lifting capacity, 74.0 72.5 71.3 69.5 72.0 62.0 max. 16636 16299 16029 15624 16186 13938 Breakout force 66.0 60.5 55.5 50.0 65.0 – 14837 13601 12477 11240 14613 – A Overall length 6260 6335 6415 6525 6270...
Page 302 www.duma-rent.com Specifications Specifications Dimensions Dimensions L45GH with TP-Linkage, TPV attachment L45GH with TP-Linkage, TPV attachment carrier (cast version) carrier (cast version) V1160919 L45H with TP-Linkage, TPV attachment carrier (cast version) and 15.5-25 tires 5320 mm 209 in 45° 2650 mm 104 in 75°...
Page 303 www.duma-rent.com Specifications Specifications Dimensions Dimensions Hydraulic lifting capacity, 70.0 69.4 67.5 66.0 66.5 57.5 max. 15736 15602 15175 14837 14950 12927 Breakout force 71.0 69.4 61.6 55.8 76.7 – 15961 15602 13848 12544 17243 – A Overall length 6370 6385 6505 6615 6295...
Page 304 www.duma-rent.com Specifications Specifications Dimensions Dimensions Payload acc. to EN 474-3, 60/80% kg (lbs) 2620/3500 (5776/7716) Payload 80%, transport position, 40° kg (lbs) 4000 (8818) full turn L50H with attachment carrier type Z L50H with attachment carrier type Z V1160919 L50H with TP-linkage, TPZ attachment carrier and 17.5-25 tires 5385 mm 212 in 45°...
Page 305 www.duma-rent.com Specifications Specifications Dimensions Dimensions 15080 14837 14551 14418 14925 13140 Static tipping load at full 6050 5960 5840 5970 6000 5280 turn, 40° 13338 13140 12875 13162 13228 11640 Hydraulic lifting capacity, 90.0 88.5 86.5 85.0 88.5 78.0 max. 20233 19896 19446...
Page 306 www.duma-rent.com Specifications Specifications Dimensions Dimensions Payload acc. to EN 474-3, 60/80% kg (lbs) 3060/4000 (6746/8818) Payload 80%, transport position, 40° kg (lbs) 4000 (8818) full turn L50H with attachment carrier type V, cast L50H with attachment carrier type V, cast version version V1160919...
Page 307 www.duma-rent.com Specifications Specifications Dimensions Dimensions Static tipping load straight kg 6560 6510 6400 6290 6080 5550 14462 14352 14110 13867 13404 12236 Static tipping load at full 5810 5750 5670 5570 5390 4910 turn, 40° 12809 12677 12500 12280 11883 10825 Hydraulic lifting capacity, 86,5...
Page 308 www.duma-rent.com Specifications Specifications Dimensions Dimensions Payload acc. to EN 474-3, 60/80% kg (lbs) 2880/3640 (6349/8025) Payload 80%, transport position, 40° kg (lbs) 4000 (8818) full turn...
Page 309: Service History
www.duma-rent.com Specifications Specifications Service history Service history Service history Service history Service 100 hours Type of service Signature and stamp Date Hours First 100 hours Service and maintenance Service 500 hours Type of service Signature and stamp Date Hours Service and maintenance Service 1000 hours Type of service Signature and stamp...
Page 310 www.duma-rent.com Specifications Specifications Service history Service history Service 4500 hours Type of service Signature and stamp Date Hours Service and maintenance Service 5000 hours Type of service Signature and stamp Date Hours Service and maintenance Service 5500 hours Type of service Signature and stamp Service and maintenance Date...
Page 311 www.duma-rent.com Specifications Specifications Service history Service history Service 9000 hours Type of service Signature and stamp Date Hours Service and maintenance Service 9500 hours Type of service Signature and stamp Date Hours Service and maintenance Service 10000 hours Type of service Signature and stamp Service and maintenance Date...
Page 312 www.duma-rent.com...
Page 313: Alphabetical Index Alphabetical Index
www.duma-rent.com Alphabetical index Alphabetical index Coolant..........275 Alphabetical index Alphabetical index Coolant, checking level and refilling.. 237, Cooler and condenser, cleaning... 243 Accidents..........109 AdBlue®/DEF........279 Delayed engine shutoff......102 AdBlue®/DEF information.......10 Delivery Instructions......220 AdBlue®/DEF, filling......252 Differential locks........128 Air cleaner primary filter, cleaning..255 Dimensions...........
Page 314 www.duma-rent.com Alphabetical index Alphabetical index Instrument panel, cab post......59 Instrument panel, front......33 Recommended lubricants..... 273 Instrument panel, overhead....64 Regeneration........134 Instrument panel, rear......65 Retrieving and towing......151 Intended use..........9 Reversible fan, cleaning......246 Road sweeping (optional equipment)... 199 Keyboard for display unit......
Page 315 www.duma-rent.com Alphabetical index Alphabetical index Wheels..........293 Whole-body vibrations......161 Working in cold weather......166 Working in water and on boggy ground 165 Working on slopes........ 164 Working where there is risk of landslip. 166 Working with pallet forks....... 187 Working with timber grapples....191 Working within dangerous areas...163...
Page 316 www.duma-rent.com...
Page 317 www.duma-rent.com...
Page 318 Alphabetical index Alphabetical index Ref. No. 20044395-A Ref. No. 20044395-A English English Volvo, Eskilstuna Volvo, Eskilstuna...

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