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Auto Restart Pump Controller
4" Helical Solar Pump
BIA-PDP4 Solar 900 - 808695
BIA-PDP4 Solar 1200 - 808696
BIA-PDP4 Solar 1500 - 808697
OR
*iSOLAR V3 controller
*iSOLAR Pro controller
Item code: 805989
Item code: 805893
iSOLAR V3 or Pro Controller must be used with motor.
*Controller not included with pump purchase
1
iCON iSOLAR 4" PDP Instruction Manual
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Table of Contents
Troubleshooting
Related Manuals for ICON iSOLAR PDP Series
Summary of Contents for ICON iSOLAR PDP Series
- Page 1 BIA-PDP4 Solar 1200 - 808696 BIA-PDP4 Solar 1500 - 808697 *iSOLAR V3 controller *iSOLAR Pro controller Item code: 805989 Item code: 805893 iSOLAR V3 or Pro Controller must be used with motor. *Controller not included with pump purchase iCON iSOLAR 4” PDP Instruction Manual...
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Page 2: Table Of Contents
Volts - open circuit, nothing connected Vmpp (V) or Vmp Volts - maximum power point, under load Isc (A) Amps - short circuit Impp (A) or Imp Amps - maximum power point DC Power in W Vmp x Impp iCON iSOLAR 4” PDP Instruction Manual... -
Page 3: Introduction
3. Introduction Welcome to the iCON iSOLAR revolution! The 4” Helical Rotor iSOLAR PDP4 increases the scope and flexibility of the iSOLAR product suite. Employing the same proven, highly efficient and innovative iSOLAR M220HR motor, the addition of a progressive cavity helical rotor wet end exploits the versatility of the motor’s operating range to deliver water even when solar... -
Page 4: Section One - Specifications And Features
M220HR Motor Input Energy Limitations Voltage Current 60 – 380Vmp 12 Amp DC (Isc) Direct Current i.e. Solar 60 - 440Voc 90 – 280V AC 10 Amp AC Alternating Current i.e. Generator or Mains Supply Single Phase iCON iSOLAR 4” PDP Instruction Manual... - Page 5 • AC and DC compatible • AC voltage input range Single phase 90 – 280 VAC. • DC voltage input range 60 – 380 Vmpp/440Voc. • Accepts up to 3 inputs iCON iSOLAR 4” PDP Instruction Manual...
- Page 6 Notes: iCON iSOLAR 4” PDP Instruction Manual...
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Page 7: Section Two - Installation Guide
Children should be supervised to ensure that they do not play with the appliance. iCON iSOLAR 4” PDP Instruction Manual... -
Page 8: 6B. Solar Array Installation
6 x 310W = 1860W, 6 x 40.3Voc = 241.8 Voc, 6 x 33.4 Vmp = 200.4 Vmp, 10.2 A Isc Adding more panels can effectively extend the length of the pumping day however the pump output is constrained by the wet-end design and maximum pump motor rpm. iCON iSOLAR 4” PDP Instruction Manual... - Page 9 • Install a minimum 6mm earth strap to a ground stake. GENERATOR SIZING: Total kW of the solar array, multiplied by 1.1 then divided by 0.8 = minimum kVa required from the generator. iCON iSOLAR 4” PDP Instruction Manual...
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Page 10: 6C. Isolar V3 Controller Installation Notes
The controller is IP65 rated but should not be exposed to direct sunlight. Install the controller where it has excellent ventilation away from direct sunlight or exposure to adverse weather. Installation inside a separate open fronted enclosure is suggested. iCON iSOLAR 4” PDP Instruction Manual... -
Page 11: 6E. Controller Operation
If insufficient energy is available, the controller will switch to AC mode The pump will run only on AC power The pump will run only on DC power Pump On Pump in operational mode Pump Off Pump set to inactive state iCON iSOLAR 4” PDP Instruction Manual... -
Page 12: 6F. Isolar Pdp4 Pump Installation Notes
PDP4 Solar 1500 112 mm ID Example: If the total size of the solar array is 3000W, less 30% = 2100W. At peak power, it is expected to be above 2kW, so fit a shroud. iCON iSOLAR 4” PDP Instruction Manual... - Page 13 • Ensure the water is drawn constantly from below the Water surface and without contamination. • A simple, buoyant method of mounting the pump is to build a pontoon from PCV fittings. iCON iSOLAR 4” PDP Instruction Manual...
- Page 14 The iSOLAR M220HR motor cable has an earth lead which MUST be connected to the Earth (ground circuit) of the V3 controller. If operating or testing the pump, ensure the motor is well earthed to prevent a lethal shock hazard iCON iSOLAR 4” PDP Instruction Manual...
- Page 15 Fitment of a pressure switch or destination float level is strongly recommended Maximum Pump Submergence is 150m Never perform insulation resistance checks using a megohmmeter as this can damage the internal motor electronics. iCON iSOLAR 4” PDP Instruction Manual...
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Page 16: 6G. Cable Jointing
4. Locate item (3) centrally over the three wires and commence to shrink from one end as shown in Fig.3. When sleeving is shrunk to its maximum, the cable join is complete. iCON iSOLAR 4” PDP Instruction Manual... -
Page 17: Section Three - Pump Operation
The controller will give a quiet click at the end of the countdown cycle and 16 seconds later the motor will attempt to run. As the motor starts, the display will indicate the energy the motor is consuming. iCON iSOLAR 4” PDP Instruction Manual... - Page 18 600 (seconds). The ‘TANK FULL’ LED will switch off and the pump will commence its 120sec restart cycle. To suspend operation, press ON/OFF. The PUMP OFF LED will illuminate. iCON iSOLAR 4” PDP Instruction Manual...
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Page 19: Section Four - Troubleshooting
The motor may have sufficient voltage but the overall wattage is too low to run the motor at the necessary head so the motor will shut down and restart until the power is stable. The same behaviour occurs if there is excessive start-up torque. iCON iSOLAR 4” PDP Instruction Manual... - Page 20 To eliminate the V3 iSOLAR controller as a possible cause of any unusual behaviour, have a suitably qualified person connect the energy input from the solar array (DC) or from a 240V AC power source directly to the motor. iCON iSOLAR 4” PDP Instruction Manual...
- Page 21 Remove the motor from the wet-end. The motor shaft should have considerable resistance to rotation due to the internal magnetism of the motor. A motor which can be rotated freely by hand (no resistance) has lost its magnetism and should be serviced or replaced. iCON iSOLAR 4” PDP Instruction Manual...
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Page 22: 8B. Trouble Shooting Chart
To be assessed for possible warranty, the motor must be returned with cable and joint intact. White International require the cable be cut at least 100mm above the cable joint. If more assistance is required, contact White International iCON iSOLAR 4” PDP Instruction Manual... -
Page 23: Warranties - Terms And Conditions
Proof of purchase is required before consideration under warranty is given. Record your date of purchase in the space below and retain this copy for your records. Date of Purchase ..........Model Purchased ..........iCON iSOLAR 4” PDP Instruction Manual... - Page 24 For any queries regarding use of the contained information please feel free to contact White International Pty Ltd. iCON iSOLAR 4” PDP Instruction Manual...