Related Manuals for Reflex Servitec S
Summary of Contents for Reflex Servitec S
- Page 1 28.08.2019 - Vacuum spray degassing Rev. B Servitec S GB Operating manual Original operating manual...
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Page 3: Table Of Contents
Restarting ..........23 4.1 Overview ..............7 Controller ............23 4.2 Identification ............8 9.1 Reflex Control Smart ........... 23 4.3 Function ..............8 9.2 Operator panel ............. 24 4.4 Scope of delivery ..........10 9.3 Manual make-up ..........24 4.5 Optional equipment and accessories .... -
Page 4: Information Concerning The Operating Manual4
Reflex Winkelmann GmbH accepts no liability for any damage resulting from failure to observe the information in this operating manual. In addition to the requirements set out in this operating manual, national statutory regulations and provisions in the country of installation must also be complied with (concerning accident prevention, environment protection, safe and professional work practices, etc.). -
Page 5: Personnel Requirements
Safety WARNING Serious damage to health • The sign, in combination with the signal word 'Warning', indicates imminent danger; failure to observe the safety information can result in death or severe (irreversible) injuries. CAUTION Damage to health • The sign, in combination with the signal word 'Caution', indicates danger; failure to observe the safety information can result in minor (reversible) injuries. -
Page 6: Impermissible Operating Conditions
Safety Note! • To ensure fault-free operation of the system over the long-term, glycols whose inhibitors prevent corrosion phenomena must always be used for systems operating with water/glycol mixtures. It must also be ensured that no foam is formed due to the substances in the water. Otherwise this could endanger the entire function of the vacuum spray tube degassing as this can lead to sedimentation in the vent pipe and therefore leaks. -
Page 7: Description Of The Device
Description of the device CAUTION Risk of injury due to heavy device weight The device weight may cause physical injury or accidents. • If necessary, work with a second person during assembly or disassembly. ATTENTION Device damage during transport If the device is not transported correctly, it may be damaged. •... -
Page 8: Identification
Description of the device Identification The nameplate provides information about the manufacturer, the year of manufacture, the manufacturing number and the technical data. Information on the type plate Meaning Type Device name Serial No. Serial number min. / max. allowable pressure P Minimum/maximum permissible pressure max. - Page 9 The pressure maintenance station uses the "LIS" pressure pick-up to determine the water level in the expansion vessel. The make-up function is triggered by a 230 V signal. If none of the above described make-up variants is selected, the following selection should be made via the Reflex Control Smart app: •...
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Page 10: Scope Of Delivery
As supplied, automatic make-up is deactivated. A manual make-up via the make-up button on the device can be performed, see chapter 9.3 "Manual make-up" on page 24 . In operation via the Reflex Control Smart App, this is indicated and selected as “None” under the make-up variants selection. -
Page 11: Technical Data
Power supply Fusing Number of Electrical voltage Noise level (kW) (V / Hz) RS-485 module control unit (dB) interfaces (V, A) Servitec S 230 / 50 1 piece External 230, 4 optional module Dimensions and connections Type Weight Height Width Depth... -
Page 12: Installation
Installation Standard values for the maximum "Va" system volume to be degassed under extreme conditions during commissioning at a nitrogen reduction from 18 mg/l to 10 mg/l. Continuous degassing "t" [h] System volume "Va" [m Installation DANGER Risk of serious injury or death due to electric shock. If live parts are touched, there is risk of life-threatening injuries. -
Page 13: Incoming Inspection
Installation Incoming inspection Prior to shipping, this device was carefully inspected and packed. Damages during transport cannot be excluded. Proceed as follows: Upon receipt of the goods, check the shipment for • completeness and • possible transport damage. Document any damage. Contact the forwarding agent to register your complaint. -
Page 14: Fitting The Add-On Components
Installation Proceed as follows: • Connect the device on the return side of the facility system. – Ensure that the device is operated within the permissible pressure and temperature ranges. • In the case of a facility system with return flow admixture or a hydraulic switching point, connect the device upstream of the switching point. -
Page 15: Degassing Line To The System
Installation 6.3.3 Degassing line to the system Installation detail of the "DC" degassing line Install the "DC" degassing lines as follows: • Prevent an overload of the "ST" dirt trap in the device caused by coarse dirt. • Install the gas-rich degassing pipe “DC” upstream of the gas-poor degassing pipe (when viewed in the system flow direction). -
Page 16: Switching And Make-Up Variants
In a facility system with a pressure maintenance station. • No make-up – No automatic make-up takes place. In operation via the Reflex Control Smart App, this is indicated and selected as “None” under the make-up variants selection. Note! A manual make-up via the make-up button on the device can be performed under level-dependent "Levelcontrol"... -
Page 17: Pressure-Dependent "Magcontrol" Make-Up Mode
10 Operating mode “Magcontrol” is set using the Reflex Control smart app (see chapter 9.1 "Reflex Control Smart" on page 23 ). This operating mode is used for facility systems with an expansion vessel. Water is added dependent on the pressure in the facility system and the set minimum operating pressure p0 (see chapter 7.2 "Setting the minimum operating pressure for Magcontrol"... -
Page 18: Electrical Connection
Installation Pressure maintenance station Device "WC" make-up line "DC" degassing line (degassed water) For optional equipment and accessories, see "DC" degassing line (gas-rich water) chapter 4.5 "Optional equipment and accessories" on Pressure sensor page 10 Electrical connection DANGER Risk of serious injury or death due to electric shock. If live parts are touched, there is risk of life-threatening injuries. -
Page 19: Terminal Diagram
Installation 6.5.1 Terminal diagram Item Terminal Signal Function Wiring numbers number RS485 interface User, optional External make-up request. User, optional • With Levelcontrol setting. Input 230 V signal via L+N. Insufficient water external - digital input. User, optional Contact water meter User, optional 24 V Conductivity - analogue input 4-20 mA... -
Page 20: Installation And Commissioning Certificate
Have the Reflex Customer Service carry out commissioning and the annual maintenance. Note! The app guides you through commissioning see chapter 9.1 "Reflex Control Smart" on page 23 20 — English Vacuum spray degassing — 28.08.2019 - Rev. B... -
Page 21: Requirements For Initial Commissioning
The calculation of the minimum operating pressure can be directly calculated and saved during initial commissioning using the Reflex Control Smart app for configuration. Please always check the correct inlet pressure of the expansion vessel in the system. Proceed as follows: In the app, set the controller to "Magcontrol”. -
Page 22: Filling The Device With Water
During commissioning, continuous degassing is automatically activated to remove any residual free or dissolved gases from the system. The times for continuous and interval degassing can be set in the customer menu of the Reflex Control Smart app dependent on the system conditions. The default setting is 24 hours. Subsequent to the continuous degassing, the device automatically switches to interval degassing. -
Page 23: Operation
Reflex Control Smart Access to the Servitec S is possible using the Reflex Control Smart app via a Bluetooth-connected smartphone or tablet. The app is available from the app store (Android or iOS), or via the QR code given below. -
Page 24: Operator Panel
Controller The Reflex Control Smart app provides the following functions amongst others: • Intuitive and self-explanatory menu and operating • Individual configuration of the degassing mode guidance (operating times for continuous and interval degassing, number of cycles, day of the week and •... -
Page 25: Messages
As soon as the cause of the warning is cleared, the corresponding LED goes out. Error table Troubleshooting is also described in detail in the app Reflex Control Smart. Detection of an error on the device is indicated by flashing LEDs and the errors are listed in the following table. - Page 26 Controller Error/message Cause Reaction Foil LED no. code / f [Hz] ✔ Pressure Controller receives incorrect • Connect the pressure 06 / 1 Hz measurement signal sensor - plug (expansion vessel) Pressure sensor outputs • Check the cable for values outside the working damage.
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Page 27: Reset
Release the stop and auto buttons again. The reset is performed and the device is reset to the factory settings. The device can be restarted via the Reflex Control Smart app. Alternatively, the system can be operated in Levelcontrol mode without the app. -
Page 28: Maintenance Schedule
Maintenance 10.1 Maintenance schedule The maintenance schedule is a summary of maintenance tasks to be carried out regularly. Maintenance task Conditions Interval ▲ = Check, ■ = Service, ● = Cleaning ▲ ■ Check for leaks. Annually • Screw connections •... -
Page 29: Maintenance Certificate
Removal 10.3 Maintenance certificate All maintenance tasks have been completed according to the Reflex Installation, Operating and Maintenance Manual. Date Service organisation Signature Remarks Removal DANGER Risk of serious injury or death due to electric shock. If live parts are touched, there is risk of life-threatening injuries. - Page 30 Removal CAUTION Risk of injury due to pressurised liquid If installation or maintenance work is not carried out correctly, there is a risk of burns and other injuries at the connection points, if pressurised hot water or steam suddenly escapes. •...
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Page 31: Disposal
E-Mail: service@reflex.de 13.2 Warranty The respective statutory warranty regulations apply. 13.3 Conformity and standards Device conformity declarations are available on the Reflex homepage. www.reflex-winkelmann.com/konformitaetserklaerungen Alternatively, scan the QR code: Vacuum spray degassing — 28.08.2019 - Rev. B English — 31... - Page 34 Reflex Winkelmann GmbH Gersteinstraße 19 59227 Ahlen, Germany +49 (0)2382 7069-0 +49 (0)2382 7069-9546 www.reflex.de...
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